Catalyst

Observations
    Observation Required Remark
1 Report Number 189413-18062020- 189413-180620- Avoid 4 digit year
01 01
2 Contract Code XXXX-XXXX- 400266 Only 6 digit numbers
XXXX-400266
3 Client For Loesche- ACC- Wadi This is second party
Loesche inspection .we need to
write client”s client
4 Supplier/Sub No error No error NA
supplier
5 Purchase Order No revision and Date Must If no revision indicate 0
and date
For package order write
sub order if package order
is not available

6 Inspection Baramathi Baramathi Need not be more specific

location Junction / 4th Road
7 Inspected Items Refer annexure . Some Brief description If list is more –write
time annexure not required fabricated items as per
uploaded annexure.
 
  Inspected Items 114 Teeth, 5 module, Gear -114 Teeth, 5 Gear is missing. Only those
Material IS 1030 ---- module, Material IS who knows the gear can
1030 ---- understand from IR
description
  Inspected Items Lube Oil Purifier Lube Oil Purifier Identification of the product
1000LPH & 5 Bar 1000LPH & 5 Bar inspected is a must in the
  Sl.22320 report. Also in the functional
testing report we need to
confirm the requirement
1000LPH & 5 Bar

  Inspected Items PO quantity – As per 100 nos and 30 nos Annexure not giving much
annexure accepted refer detail on accepted
annexure for detail /rejected/hold. Because most
of the cases it is from
supplier
8 Offered Loose, Shop floor Painted/ Unpainted Write the stage in which
condition Etc /Proof machined they offered. If not
/Final painted, it confirms
machines/Before Painting inspection not
Galvanising done by us

9 Documents Not covering all But Final drawing /  

referred documents. Ex. For Proof machining
forgings- drawing not covered
Specification, UT
procedure , ITP , PO
etc Covered

10 Previous Not indicated / Second visit report If we follow this one , we

report Sometime indicated has to cover brief need not refer all the
reference 4 reports but inspection of first earlier report and need to
outcome not taken visit out come and check only previous report
care ------ pending
11 Measuring and Not covering all Need to cover based Pinion and shaft inspection , it
test equipment instrument . Ex Tape 5 on the activities is indicated the location of
m, Vernier 0-300mm witnessed. ( Not pinion 433.45 one side and
,DFT meter, Vibration reviewed) 434.45mm another side. For
Ins but not covered this 500 mm depth vernier is
Micrometer, Depth required.
vernier
12 Identification NIL/ Some time TPL stamp and Sl.no Any product inspected by
signature. of items to be surveyor requires two
indicated identifications. Identification
of the product and your
stamp . If item is big location
of stamping is a must. For
bulk items-----
13 Attachments As per enclosed/ 23 Detailed annexure ie Need to upload the photos,
pages/ Yet to submit by required. Like- and supporting doc. If supplier
supplier Supporting not submitted, it is our
documents TC , Run responsibility to obtain from
test report , Photos them
15 Commodity Observations
  Kiln shell Cir seam fit up-
Thickness of the shells
are not checked, ID or
OD matching not
checked.The joints,
condition of tacks,
Preheat done for tack
weld (being higher
thick), .tack weld inside /
outside not clear.
Required  
For fit up clearance – Once we clear, we are taking
Need to check the responsibility. Please check all
condition of tack, parameter. We discuss in detail
Bevel angle ,
Matching , Alignment
----For Tack -Pre heat
done or not

  Painting check First coat, second coat , Every coat need to Ex. Coat 1. Observed 50 to 70
-DFT third coat followed is not meet minimum DFT, microns. 2 coat total DFT
meeting the requirement and Shade is a must observed 100 to 140 microns –
Ex 50 micron each this is wrong - Dicuss

  Lube oil system Pressure readings, noise
level, vibration,
temperature photos seen
But not covering the
equipment
Photos has to be A tag plate can be introduced
coorelated with item indicating date of inspection, Sl
inspected. Our product number of item, nearer to the
should appear in gauges while taking photos
photos
  Base Frames Dimensions found as Need some brief Report says Required
per drawing and report on what dimensions – actual Found
acceptable checked and what same. It is like a
observed compliance report-
Discuss

  Roller Dimension report for Looks the report Supplier has to be

assemble three assemblies number only educated.
found same – changed and all
Witnessed report others remain same

  Casing NDT PT, UT found Detailed report is Any NDT requires 1.

acceptable required. procedure 2. Acceptance
standard - Discuss

  Shaft at Impact properties Joules not 3 reports are like this.

Mahindra found in HRC indicated. Copy past .
Final No photos of packing If procedure is not Evidence is a must
inspection & observed available Detailed
Packing report about the
inspection wood , thickness
required to be
indicated

  Unit of DFT is wrong. Better to write  

Paint DFT Should be micron μm. Microns
μ- without m is micro
inch. Inspected items
are not identified
 

Fabricated Report is silent on ITP calls for or not Mostly we need to check
items visual inspection Visual is a must 100%
Base frame Report same all are Length varies from Need to educate supplier
fabricated with in plus or minus 600 mm to
1mm 6000mm . This is
internal report

Cable Tray Huge quantities 100% Not possible To be discussed with client
checked
Pressure vessel 100% RT . Not clear Surveyor has to  
Cir seam and whether it covers indicate what
L seam RT enter weld circum.- long
length and indicate
all areas are
covered

Pump with Direction of Pump Need to check the For higher HP motor it is
motor not indicated in report rotation of the fan important
direction in motors
Gear OD /Face Only run out on OD What is the This run out has to be
run out & Face checked and reference where checked with some
reported as OK this was made 000. reference ( For OD it is ID)
Is not indicated

Safety Shoe, Goggle, Gloves, Only applicable and For UT, ear plug not
compliance helmet, ear plugs , followed to be required, Many time in
nose mask indicated photos found with chapels
and no safety shoes and
unwanted photos / news
papers etc
Thank-you