ThyssenKrupp Industries India

Transmittal Note for Vendor Quality Assurance Plans

Transmittal No. 4790-2 Date 17-06-20

Supplier TRACTEL TIRFOR (I) PVT LTD.

P.O No. 2500016164
Project MAHAGENCO Pipe Conveyor
Project ID 3M.0053

Item Description QAP No. Rev Approval Status Remarks

Manual Hoist W2170/MH/19-20 01 Approved by TKII

Note : 1. As per QAP Clause 3.1, Inspection scope for "N" i.e. NTPC/ Owner / Customer nominated agency is to be
read as "V" i.e. Inspection Verification instead of "W" i.e. Inspection Witness.
2.
Note : AsAsper
perQAP
QAPClause
Clause3.23.2(for
(forPainting
paintingonly),
only),Inspection
Inspectionscope
scopefor
for"C"
"C"i.e.
i.e.DPSI
DPSI&&tkII
tkIInominated
/ tkII nominated
TPIA isTPIA
to beis to be
read as "W" i.e. Inspection Witness (random basis) instead of "V" i.e. Inspection Verification
read as "W" i.e. Inspection witness (random basis) instead of "V" i.e. Inspection verification. .

Review / Approval of Quality Assurance Plans by ThyssenKrupp Industries doesnot absolve the supplier from the
liabilities due to deficiences arising out of design, raw material , workmanship etc. during execution of the project.
Non-receipt of any queries / clarifications from the supplier within 15 days, on the QAP - Approved subject to
Comments, shall be considered as acceptance of the QAP by the Supplier
Digitally signed by Venugopal
Pillai
DN: cn=Venugopal Pillai,
o=thyssenkrupp Industries India,
ou=Quality Assurance,
Bought-Out Quality Assurance email=venugopal.pillai@thyssenkr
upp.com, c=IN
ThyssenKrupp Industries India Date: 2020.06.17 12:45:10 +05'30'
 SUPPLIER LOGO, NAME MANUFACTURING QUALITY PLAN
MAHARASHTRA STATE POWER GENERATION
CLIENT CO. LTD. (MAHAGENCO)
TRACTEL TIRFOR INDIA PVT. LTD. Item: QP. No : W2170/MH/19-20 CONTRACTOR THYSSEKRUPP INDUSTRIES INDIA PVT. LTD.

PLOT NO.1, SECTOR-D, INDUSTRIAL Manual Hoist. DATE:21/05/2020 PROJECT PIPE CONVEYOR SYSTEM FOR
ESATE, KALYANI, NADIA WEST TRANSPORATION OF CAOL FROM BHATADI
BANGAL 741235 (INDIA) REV.01 COAL MINES TO PADAMPUR WAGON
LOADING STATION FOR CHANDRAPUR STPS.

PR NO. Page :1 of 2

Component/ Type Quantum Reference Acceptance Format of D Agency

S.No. Operation Characteristics Class Of Check Of Check Document Standard Record Remarks
M T O

01 M A T E R I A L S

NDT-UT
for round
Gear, Pinion,
SAE-8620 SAE-8620 forging
pinion shaft, Chemical & One per LAB TEST
01.1 Major Lab Analysis Forged Forged P V V >=40mm &
wheel pinion, Mechanical Properties batch REPORT
Alloy Steel Alloy Steel for
plates
plates.=25
mm.
Forged Steel Forged Steel As
01.2 Hook Chemical, Mechanical Major -Do- -Do- As per per -MTC- P V V
IS:15560-2005 IS:15560-2005
Steel Casting Steel Casting
Load Chain Chemical, Mechanical Gr.230-450W Gr.230-450W
01.3 Major -Do- -Do- -Do- P V V
Wheel Properties as per as per
Note : 1. As per QAP Clause 3.1, Inspection scope for "N" i.e. NTPC/ Owner / Customer nominated agency is to be IS: 1030-1989 IS: 1030-1989
read as "V" i.e. Inspection Verification instead of "W" i.e. Inspection Witness. M.S. Pressed M.S. Pressed
Hand Chain Chemical, Mechanical
Note 2.
: As 01.4
Asper
per QAPClause
QAP Clause3.23.2(for
(forPainting
paintingonly),
only),Inspection
Inspectionscope
scopefor
for"C"
"C"i.e. Major
i.e. DPSI&&tkII
DPSI tkIInominated-Do-
/ tkII nominated to beis to be-Do-
TPIA isTPIA Steel as per Steel as per -Do- P V V
Wheel Properties
readasas"W"
read "W"i.e.
i.e.Inspection
Inspectionwitness
Witness(random
(randombasis)
basis)instead
insteadofof"V"
"V"i.e.i.e.Inspection
Inspectionverification.
Verification . IS: 513-1994 IS: 513-1994
C.I FG -300 C.I FG -300
01.5 Physical Major -Do- -Do- as per as per LAB TC. P V V
Gear/Plan
IS:210 IS:210
Wheel (T.T.)
ASTM E-709 ASTM E-709
MPI Major -Do- -Do- -Do- P V V
2008 2008

Digitally signed by Venugopal Pillai

DN: cn=Venugopal Pillai,
o=thyssenkrupp Industries India,
ou=Quality Assurance,
email=venugopal.pillai@thyssenkru
pp.com, c=IN
Date: 2020.06.17 12:44:52 +05'30'
 02 I N P R O C E S S

02.1 Breaking Load P V V

No Test shall be conducted at our works. Characteristics mentioned here shall be conducted by
02.2 Load Chain Proof Load Test P V V
manufacturer at their works which shall be reviewed by Tractel.
02.3 Dimension, Grade P V V
02.4 Proof Load Major 200% SWL 100% IS: 15560-2005 IS; 15560-2005 -Do- P V V
Hook
02.5 MPI Major Crackness 100% ASTM E-709 -Do- P V V
Min. 35-40 Min. 35-40
02.6 Pawl Major Hardness Tester 100% -Do- P V V
Hardness HRC HRC
02.7 Ratchet Wheel Hardness Major -Do- 100% Min. 30-35 HRC Min. 30-35 HRC -Do- P V V

03 F I N A L I N S P E C T I O N

Visual,
dimensional & 100% from Operation
03.1 Assembled Completeness Major 1.5 Times SWL each IS: 3832-2005 IS: 3832-2005 IR P W V Proof Load
Manual Hoist, Operational Proof capacity test &
Performance Load Test Load test
(Dynamic) Load Test at SWL 100% from
witness
03.2 Effort- Pull on Major 1.5 Times SWL each IS: 3832-2005 IS: 3832-2005 IR P W V
Hand chain capacity 10% from
each
capacity by
Surface Paint Surface Main
Note : 1. As per QAP Clause 3.1, Inspection scope for "N" i.e. NTPC/ Owner / Customer nominated agency is to be Measurement/DF Approved contractor/
03.4 preparation & finish & DFT Major Surface Major IR P - V
read as "V" i.e. Inspection Verification instead of "W" i.e. Inspection Witness. & Paint Shade Drawing TPIA
Note 2.
: AsAsper
perQAP
QAPClause painting
Clause3.23.2(for
(forPainting
paintingonly),
only),Inspectionmeasurement
Inspectionscope
scopefor
for"C"
"C"i.e. i.e.DPSI
DPSI&&tkII
tkIInominated
/ tkII nominated
TPIA isTPIA
to beis to be
readasas"W"
read "W"i.e.
i.e.Inspection
Inspectionwitness
Witness(random
(randombasis)
basis)instead
insteadofof"V"
"V"i.e.i.e.Inspection
Inspectionverification.
Verification .

MAHARASHTRA STATE POWER

Supplier Contractor Legend:
GENERATION CO. LTD. (MAHAGENCO)
D: Record, Identified with write mark shall be included in QA
Digitally signed by Venugopal
Pillai Documentation.
DN: cn=Venugopal Pillai,
o=thyssenkrupp Industries
India, ou=Quality Assurance,
M: Manufacturer / Vendor, T: MAHARASHTRA STATE
email=venugopal.pillai@thyss
enkrupp.com, c=IN
POWER GENERATION CO. LTD. (MAHAGENCO) O:- Third
Date: 2020.06.17 12:44:35
+05'30'
Party Inspector.
IR-INTERNAL REPORT
Seal & Sign. Seal & Sign. P: Perform, W: Witness & V: Verification. Approved By (Seal & Sign)

Note: Any additional/Suitable tests or checks apart from mentioned above, to be appropriately incorporated if applicable.
Hand chain & Load chain- Review of Manufacture TC as per relevant standards as per GAD.
Hook- Mark & Identification, Proof load test, Internal defect-UT, DPT after Proof load test.
Sheet No: 2 of 2