TOPICS

• PRESS TOOLS & TYPES

• PRESS OPERATIONS
• TYPES OF PRESSES
• STRIP LAYOUT
• STRIP MATERIALS

PRESENTED BY
DINDU VAMSHI SAGAR -18H55A0304
Press Tool :-

Press tools are special tools custom

built to produce a particular component
mainly out of sheet metal.
Ex. – Automobile parts, Sheet metal
parts of electrical equipments, etc.
 Tool Design

Types of Press Tools :-

 Simple Tool
 Compound Tool
 Combination Tool
 Bending Tool
 Drawing Tool
 Progressive Tool
 Tool Design

 Simple Tool :-
This tool is designed to perform piercing
and blanking operation.
 Tool Design

 Compound Tool :-
Blanking and Piercing operation performed
in a single stroke.
 Tool Design

 Combination Tool :-
The cutting and forming operation are
combined and carried out in single stroke.
 Tool Design
 Bending Tool :-
This Tool is used to bend the component in
specified shape.
V-Bend Tool
U-Bend Tool
 Tool Design

 Drawing Tool :-
Drawing is a process of axial elongation
through application of axial force.
 Tool Design

 Progressive Tool :-
The work piece moves from one station to
another, with separate operations, being
performed at each station.
 Tool Design

Types of press operations

There are two types of operations

 Cutting operations

 Non-Cutting operations
 Tool Design

Types of cutting operations

 Piercing  Cropping
 Blanking  Perforating
 Notching  Nibbling
 Lancing  Louvering
 Parting off  Trimming
 cutoff  Shaving
 Tool Design

 Piercing :-
Holes are cut on the sheet metal.
 Tool Design

 Blanking:-
The Cutting action must be about a complete or
enclosed contour.
 Tool Design
 Notching :-
It is an operation for removing a piece of
scrap from the edge.
 Tool Deign
 Lancing:-
Three side cutting and one side bending
operation.
 Tool Design
 Parting Off :-
Cut the material between two components
to separate it from parent metal.
 Tool Design
 Cut Off :-
The cutting action must be along a line.
 Tool Design
 Cropping :-
Cutting operation to control the strip
movement.
 Tool Design

 Perforating :-
Maximum number of holes are pierced in
single stroke.
 Tool Design

 Nibbling :-
To cut out the sheet to size with help of
punching.
 Tool Design

 Louvering:-
Three side forming and one side cutting
operation.
 Tool Design

 Trimming:-
To cut excess material which is left out on
the flange of the drawn component.
 Tool Design

 Shaving:-
To give finish cut to the blanks and pierced
holes.
 Tool Design

Types of Non-cutting Operation

 Bending  Hemming
 Drawing  Seaming
 Embossing  Curling
 Coining  Bulging
 Tool Design

 Bending:-
To bend the sheet at specified angle.
 Tool Design

 Drawing:-
It is process of changing flat, precut metal
blank into hollow vessel.
 Tool Design

 Embossing :-
Shallow forming operation at equal
thickness.
 Tool Design

 Coining :-
It is operation of making impression and
depression on sheet metal.
 Tool Design

 Bulging:-
It expands the cups along a narrow band and at
the same time reduce the height.
 Tool Design

 Hemming :-
To join the two sheets.
 Tool Design

 Seaming :-
It is the operation of pushing the material
inside/outside all around the periphery.
 Tool Design

 Curling :-
It is the operation of turn the edge inside.
 Tool Design

Types Of Presses
According to Shape
1) C-Frame
2) H-Frame
According to Table Deposition
1) Inclinable
2) Non-Inclinable
According to Stroke
1) Fixed Stroke
2) Variable Stroke
 Tool Design

Types of Presses
According to Number of Slides
1) Single Action
2) Double Action
3) Triple Action
According to Type of Drive
1) Geared 3) Knuckle Joint
2) Non-Geared 4) Friction Screw
According to Actuation
1) Mechanical 2) Hydraulic
 Types of Presses

According to Type of operation

Trimming, Drawing, Bending, Embossing
etc
 Tool Design
According to Shape
1) C-Frame
 Tool Design
According to Shape
2) H- Frame
 Tool Design
According to Number of Slides
1) Single Action
 Tool Design

According to Number of Slides

2) Double Action
 Tool Design

According to Number of Slides

2) Triple Action
 Tool Design

According to Type of Drive

1) Cranked Type
 Tool Design
According to Type of Drive
2) Knuckle Type
 Tool Design
According to Type of Drive
3) Screw Type
 Tool Design
According to Method of Actuation
Hydraulic
 Tool Design
Strip Layout

T = Thickness
 Tool Design

Strip Layout Calculation

 ECONOMY FACTOR

Area of blank x No. of rows

Economy Factor = x 100
(%) Width of Strip x Pitch
 Types Of Strip Layout

 Single row one pass

 Single row two pass
 Gang strip layout
 Tool Design

 Single row one pass

 Wide Run
 Narrow Run
 Tool Design

 Single row two pass

 Tool Design

 Gang strip layout

 Strip Materials

There are two types of materials used

 Non-Ferrous Materials
 Ferrous Materials
 Non-Ferrous Materials
Sr Temper / Elongation UltimateStrength(N/mm²)
No
Description Tensile Shear
Hardness
0 23% 88 60
1 8 110
Aluminium 99.8% ½ Hard
Full 5 70
hard 120 80
Aluminium – 0 13 260 180
2
Mg 4.5%, Mn1%,
Cu 0.1%
¼H 8 300 200

0 30 420 280
3
Aluminium Bronze
½H 20 540 360
Cu 95%, Al 5%
H 10 660 440

Common Brass 0 40 28 19
4 ½H 15 38 25
Cu63%, Zn 37% H 3 45 30
 Non-Ferrous Materials
Sr Temper / Elongation UltimateStrength(N/mm²)
No
Description Tensile Shear
Hardness

Cartriage Brass 0 45% 280 190

5 20
½ Hard
Cu70%, Zn 30% H 5 360 240
460 280

6
Magnesium
0 -- 190 130
99%
0 35 220 150
7 Copper 100% ½H 10 250 160
H -- 300 170

Cupro-Nickel 0 40 270 180

8 ½H 10
Cu80%, Ni 20% H 5 330 220
410 280
 Ferrous Materials
Sr
Description Temper / Elongation UltimateStrength(N/mm²) Yield
No Hardness Tensile Shear N/mm²
%
1
Mild Steel 0 22 520 400 280
(C25Mn75)

Low Carbon Steel

2 0 27 340 270 210
C 0.07% (EDD)

3
0.4% Carbon 0 18 480 380 310
Steel
Spring Steel
4 0 -- 650 510 --
0.8% C
Thank You