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Micromachined
Gear Train
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“ You can lead a horse to the river, but you can not
force it to drink”
Normal Stress
Normal Stress σ
Normal stress (axial
Tensile load F Compressive load F
stress) develops due
A A to a force that is
applied perpendicular
to the cross-sectional
area of the material.
It is expressed as
Tensile stress Compressive stress
A rod is composed of
an aluminum section
rigidly attached
between steel and
bronze sections, as
shown. Axial loads are
applied at the
Approach:
positions indicated. If
1 Determine the load in each section using the P = 3000 lb and the
principles of statics. cross sectional area of
the rod is 0.5 in2,
2 Use the stress formula and indicate the type of
determine the stress
stress.
in each section.
A rod is composed of
an aluminum section
Rv
rigidly attached
between steel and
bronze sections, as
shown. Axial loads are
applied at the
Solution:
positions indicated. If
1 Solve for the support reactions by applying the P = 3000 lb and the
equations of static equilibrium. cross sectional area of
the rod is 0.5 in2,
2 Sum up the horizontal forces as well as the
determine the stress
vertical forces equal to zero.
in each section.
A rod is composed of
an aluminum section
Rv
rigidly attached
between steel and
bronze sections, as
shown. Axial loads are
applied at the
(Continuation)
positions indicated. If
1 Cut the steel to determine the internal force. P = 3000 lb and the
Provide FBD of steel. cross sectional area of
the rod is 0.5 in2,
2 Solve the load carried by the steel.
determine the stress
σ=P/A, σst= 12000/0.5= 24,000 lb/in2 (tensile) in each section.
A rod is composed of
an aluminum section
Rv
rigidly attached
σal=12000/0.5 between steel and
bronze sections, as
σal= 24 ksi
shown. Axial loads are
applied at the
(Continuation)
positions indicated. If
1 Next, cut the aluminum to determine the internal P = 3000 lb and the
force. Make a free-body diagram of the aluminum. cross sectional area of
the rod is 0.5 in2,
2 Determine the load carried by the aluminum.
determine the stress
Note: lb/in2= psi; 1000 psi=1 ksi or kilo psi in each section.
A rod is composed of
an aluminum section
rigidly attached
σbr=9,000/0.5 between steel and
bronze sections, as
σbr= 18 ksi
shown. Axial loads are
applied at the
(Continuation)
positions indicated. If
The final answers: σst =24 ksi, σal =24 ksi P = 3000 lb and the
and σbr =18 ksi (all in tensile stress) cross sectional area of
the rod is 0.5 in2,
An alternate solution is to use the section to the
determine the stress
right of the cutting lines for each material,
respectively, and it is left for the students.
in each section.
Approach:
is greater than
Approach:
Given:
Req’d:
P? – maximum safe load
Solution:
FBD of the pedal
Given:
Req’d:
P? – maximum safe load
Solution:
FBD of the pedal
Bearing Stress
Bearing Stress σb
Bearing Stress:
Bearing stress is the
contact pressure
between separate
bodies.
Bearing stress
differs from
compressive stress in
that the latter is the
internal stress caused
by a compressive
forces.
Solution:
• To determine the bearing stress at A in the
boom AB, we have t = 30 mm and d = 25 mm,
• Results:
•Tangential Stress/
Circumferential
Stress/ Girth Stress/
Hoop Stress σt
•Tangential
Stress/
Circumferential
Stress/ Girth
Stress/ Hoop
Stress σt
If there exist an
external pressure po
and an internal
pressure pi, the
formula may be
expressed as:
•Longitudinal
Stress σL
Consider the free
body diagram in the
transverse section of
the tank. The total
force acting at the rear
of the tank F (bursting
force) must equal to
the total longitudinal
Since t is so small force PT carried by the
compared to D, the wall.
area of the wall in
tension is close to πDt.
Mechanics of Deformable Bodies 73
Thin-Walled Pressure Vessel
Cylindrical Tank
•Longitudinal
Stress σL
If there exist an
external pressure po
and an internal
pressure pi, the
formula may be
expressed as:
It can be observed that the
tangential stress is twice that of the
longitudinal stress, σt = 2 σL, thus the
longitudinal section is the critical
portion of the cylindrical vessel.
•Tangential Stress σt
A water tank, 22 ft in
diameter, is made
from steel plates that
are ½ in. thick. Find
the maximum height
to which the tank may
be filled if the
circumferential stress
is limited to 6000 psi.
The specific weight of
water is 62.4 lb/ft3.