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  • Fly Ash System

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    Ahmad M
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    The document describes the ash handling system at a power plant. It has two main sections: the fly ash system and bottom ash system. The fly ash system handles dust-like ash using suction from an ID fan, while the bottom ash system handles heavier ash that falls or is removed from the boiler. The plant uses Multidac and Nuva Feeder systems to convey fly ash from hoppers to a storage bin using compressed air. The systems purge lines, fill/dump ash, convey it, and purge lines again during operation. They are checked before startup to ensure all equipment is ready.

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    Rangkuman tentang Fly Ash System

    Original Title

    Fly Ash system

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    The document describes the ash handling system at a power plant. It has two main sections: the fly ash system and bottom ash system. The fly ash system handles dust-like ash using suction from an ID fan, while the bottom ash system handles heavier ash that falls or is removed from the boiler. The plant uses Multidac and Nuva Feeder systems to convey fly ash from hoppers to a storage bin using compressed air. The systems purge lines, fill/dump ash, convey it, and purge lines again during operation. They are checked before startup to ensure all equipment is ready.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    10 views25 pages

    Fly Ash System

    Uploaded by

    Ahmad M
    The document describes the ash handling system at a power plant. It has two main sections: the fly ash system and bottom ash system. The fly ash system handles dust-like ash using suction from an ID fan, while the bottom ash system handles heavier ash that falls or is removed from the boiler. The plant uses Multidac and Nuva Feeder systems to convey fly ash from hoppers to a storage bin using compressed air. The systems purge lines, fill/dump ash, convey it, and purge lines again during operation. They are checked before startup to ensure all equipment is ready.

    Copyright:

    © All Rights Reserved
    Download as PPTX, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 25

    ASH HANDLING

    SYSTEM
    1. Definition
    The system that handle residue ( ash ) caused by
    coal combustion inside boiler and transport it to the
    Ash Disposal. Generally, this system divided into 2
    section, there are :

    a. Fly Ash System


    b. Bottom Ash System
    > Fly Ash Handling System : This mean the system that
    handle ash caused coal combustion which is it shaped
    like dust and it involved by the suction of ID Fan.

    > Bottom Ash Handling System : This mean the


    system that handle ash caused coal combustion which
    is it stick and slagged on boiler wall, usually it will
    fall itself caused by gravitation and its weight and
    sometime it will cleaned by Soot Blowing and also for
    handle material that rejected by pulverizing process.
    FLY ASH HANDLING

    Our Power Plant use the new system for this section both Fly ash
    and Bottom Ash System. Especially for Fly Ash System, we have
    Multidac System and Nuva Feeder System

    Multidac will handle the ash that coming from ESP


    hopper and transport it to Fly Ash Bin and Nuva Feeder
    handle the ash that coming from Gas Air Heater hopper.
    Both of them use the same compressor for conveying
    ash to Fly ash Bin, but for Multidac also use Fluidizing
    Blower with heater to prevent the ash plugged in ESP
    hopper.
    There are some steps for conveying ash in Multidac and Nuva Feeder system,
    there are :
    > Initial Purging : This is to ensure the line that would be conveyed is clean and
    ready for conveying process.
    > Filling (for Multidac) and Dumping (for Nuva Feeder) : This mean collecting
    ash from its hopper based by timer and by level switch for stop this process.
    > Conveying : Transport the ash from Multidac or Nuva Feeder to Fly ash Bin
    using Transport Air Compressor

    > Final Purging : This is to ensure that the line is clean and ready for
    conveying for the next row.
    > Clean out : This is for cleaning the lines for prevent the as inside pipe line to
    build up. This mode operated only when conveying both Multidac and Nuva
    Feeder are finish ( dwell time ) or Normal Stop.
    MULTIDAC SYSTEM

    Dust inlet
    valve

    Manual
    Purge Air

    10.3 cu ft
    capacity
    Multidac
    Transmitter
    Multidac Level
    Probe
    Pressure Differential
    Transmitter Pressure
    Transmitter

    Pressure Flow Control


    Relief Valve with
    Valve Positioner
    Pressure Air
    Regulator
    Air Receiver 10
    M3

    Transport Air
    Compressor
    Fluidizing
    Blower &
    Heater
    >System pressure set points for Multidacs :
    a). Conveyor Low Pressure (3,73 Kg/cm2)
    b). Full Load Pressure (2,03 Kg/cm2)
    c). Light Load Pressure (1,54 Kg/cm2)
    d). No Load – Normal Pressure (0,21 Kg/cm2)
    e). No Load – Clean Out Pressure ( 0,14 Kg/cm2)
    PRE START CHECK

     No relevant equipment that under maintenance and ready


    for operation (no alarm).
     ESP Hoppers Heater are operating.

     The supply air for instrument air is available.


    NUVA FEEDER SYSTEM
    TOP
    GATE

    Level
    Probe
    BOTTOM
    GATE
    PRESSURIZING
    VALVE

    EQUALIZING
    VALVE
    Pressure
    Transmitter

    Adjust
    Plug Valve

    Pressure
    Regulator

    Pressure Relief
    Air Inlet Valve
    Valve
    >System pressure set points for Nuva
    Feeder :
    a) Full Load Pressure ( 0,7 Kg/cm2)
    b) No Load – Clean Out (0.035 Kg/cm2)
    4 cu ft
    capacity
    THANK YOU FOR YOUR ATTENTION

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