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INDUSTRIAL TRAINING

PRESENTATION
(COLD ROLLED COILS )
PRESENTED BY -: GAURAV
AGGARWAL
190152010021
B.TECH(EE)
Vth SEM
CONTENTS
 COMPANY PROFILE
 PLANT LAYOUT
 DETAILS OF CLD
 DETAILS OF A.P LINE
 PRODUCTS OF JSL
 APPLICATIONS OF STAINLESS STEEL
 IMPORTANCE OF INDUSTRIAL TRAINING
GENERAL LAYOUT OF
ANNEALING AND PICKLING
LINE
JINDAL STAINLESS (HISAR) LTD
The HISAR plant was established in 1975 when shri O.P JINDAL ,envisioned
a self reliant INDIA for meeting its stainless steel demand . At that time
stainless steel was no less than a luxury metal and india was compeletely
dependent on the exports to fulfill the steel requirements of the country .

HISAR plant was intergrated on stratergy of both,backward and forward


integration starting from minning ,melting ,casting ,hot rolling ,cold rolling and
other values that are additions .today it is a fully integrated stainless steel
plant of india with a capacity of 800000 tn per year .

Its speciality division caters to the high end protection and speciality stainless
steel requirements of reputed indian and International customers.

Company plans to continue as a focus on development of a new value added


stainless steel grades ,process improvents amd customer satisfactuion
trough developing customised products as per their requiremnts.
GENERAL LAYOUT OF THE
PLANT
COLD ROLLED
TECHNOLOGY
Cold rolled technology
refers to a process where
stainless steel metal are
rolled at room temperature
rather than being heated at
1100 degrees celsius. So
STAINLESS STEEL IS
COLD ROLLED STEEL is
rolled at room temperature
by passing it through rollers
which enables shaping
The cold rolled steel is a technology used for
transforming the carbon steel into a standard
grade sheet which can be used for various
applications .
WHAT IS ANNEALING AND WHY IT IS REQUIRED
Annealing is a heat treatment
process which alters the
microstructure of a material to
change its mechanical or
electrical properties. Typically,
in steels, annealing is used to
reduce hardness, increase
ductility and help eliminate
internal stresses. Annealing is
generic term and may refer to
subcritical, intermidiate or full
anneling in a variety of
atmosphere.
WHY PICKLING IS REQUIRED ?
 REMOVAL OF ANNEALING
OXIDES
 REMOVAL OF CHROMIUM
DEPLETED ZONE
 SHINY SURFACE

PICKLING CONSIST OF 3 ACID


TANKS
• H2SO4 TANK (8-12%)
• MIX ACID TANK-1(HNO3+HF)
• MIX ACID TANK 2( CONC.
HNO3)
SHOT BLASTING
Shot blasting is the
technique used to
remove the debris
and irregularities from
concrete ,metal,and
other industrial
surface .
It utilize the process
of centrifugal blast
whhel that shoots
media like steel shot
onto the surface with
very high velocity.
WHY SHOT BLASTING IS
PREFFERED OVER PICKILING IN
MOST CASES
THE MAIN REASON
IS THAT IN PICKLING
THE GAUNGE
PARTICLES IS
REMOVED
THROUGH THE USE
OF ACID WHICH
LEAVES THE STAINS
ON THE SURFACE
OF THE STEEL IF
THE STEEL IS LEFT
UNDISTURBED FOR
2 TO 3 DAYS
WHAT IS STEEL ROLLING
Rolling is the technology where
metals and alloys are rolled ,it is
put through series of heavy roller .
Using this process , the thickness
of the material is reduced and gets
the definite shape. So rolling steel
enables the sheet ,metal steel to
be produced for the variety of
industrial purpose,like rolling steel
shapes for standard structural
sections or special custom profiles
AP-2 LINE  GRADE PROCESSED
SPECIFICATION AT AP-2 LINE
 MAX ENTRY SPEED 300 SERIES
35MPM 200 SERIES
 MAX PROCESS 400 SERIES
SPEED -25MPM
 MAX EXIT SPEED-
35MPM
 MAX COIL INPUT MATERIAL FOR AP
THICKNESS- 5MM HOT ROLLED COIL FROM HR
 MIN COIL DIVISION
THICKNESS- 0.4 MM
COLD ROLLED COILS FROM
 MAX COIL WIDTH-
1270 MM VARIOUS LINES
 MIN COIL WIDTH HOT ROLLED COIL FROM CP
-500MM LINE WITH HEADER END
HIGHTLING PROPERTIES OF COLD
ROLLING TECHNOLOGY
Smoother finish
Material hardness is increased
Increase strength upto 20 percent
Reduce grain size of the metal
Higher quality finish
Higher precision than hot rolled products
Smaller production batches
Efficient manufacturing process
APPLICATIONS OF
STAINLESS STEEL
IMPORTANCE OF
INDUSTRIAL TRAINING
BENEFITS OF TRAINING
THANK YOU

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