Professional Documents
Culture Documents
AFMT-KAKAD-LECT Unit-3.
1
Nonwovens: What are they
• Creative Market :The nonwoven technologies today are excellent enablers for
creative market to discover new technical solutions to serve as the basic carrier
and construction provider in millions of products.
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AFMT-KAKAD-LECT Unit-3.
Nonwovens: What are they
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Nonwovens: What are they
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Nonwoven: An Advantageous Fabric
• The great advantages in non-woven fabrics is the speed with
which the final fabric is produced.
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Production Rate
Fabric production Rate of fabric
method production
Weaving 1 m/min
Knitting 2 m/min
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Nonwoven: An Advantageous Fabric
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Products Prepared by using Nonwoven Tech.
Sterile wraps, caps, gowns, masks, and curtains used in the medical field
Household and personal wipes
Apparel interlinings
Roofing products
polypropylene 63%
polyester 23%
viscose rayon 8%
acrylic 2%
polyamide 1.5%
other speciality fibres 3%.
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Automotive
‘High Strength to Weight Ratio and Formability’
• The use of nonwovens has increased
substantially in recent years. Today more than
40 automotive part are made with nonwoven
fabrics, from trunk liners and carpets to air
and fuel filters.
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Automotive
The advantages of using nonwovens:
Superior strength and weigh
Abrasion resistance
Thermal protection
Flame resistance acoustic insulation
Air filtration
Easily moulded and retains shape
Readily sewn, seamed, coated, dyed and laminated
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Automotive
• By building in the essential properties which
are necessary for good performance and
safety, nonwovens help reduce the weight of
the car, enhance the comfort and aesthetics
and provide advanced insulation, fire
retardancy and resistance to water, fuels,
extremes of temperature and abrasion.
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Automotive
Nonwovens are easy to handle during assembly.
They are tailor-made for their function and
can be heat-formed, embossed, lined, coated
and printed.
In short they contribute to making cars safer,
more attractive, longer-lasting, more cost-
effective and more sustainable.
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Automotive
Due to their versatility and numerous benefits
they are also widely used in the design and
construction of other vehicles and
transportation means – aeroplanes, trains,
boats, spacecraft and satellites.
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Automotive
Some examples of where nonwovens are used:
The Interior:
Headliner -
Acoustic control
Face fabric
Insulation
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Automotive
Dashboard insulation-
Acoustic control
Insulation
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Automotive
Seats-
Upholstery
High strength seat reinforcement
Foam seat backing
Seat cover slip sheet
Pull strips
Spring covers
Others: Interior trim ,Cabin air filters ,Airbags
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Automotive
The engine
Wheel housing -
Acoustic control
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Automotive
The engine
Hood insulation-
General insulation
Filtration -
Transmission oil
Motor oil
Moulded bonnet liners
Heat shields
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Automotive
The boot
Parcel shelf
Cover material
Face fabric
Boot liners
Boot floor covering
Boot carpets -
Secondary backing
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Automotive
General
Surface preparation wipes
Bonding agent
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Medical and Healthcare
Nonwovens are extensively used in the medical
field and in protection against biological agents
in other sectors. For example, they can be
designed to deliver critical safety properties,
such as protection against infections and
diseases.
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Medical and Healthcare
With today’s multi-drug resistant strains of
bacteria and virus, nonwovens can help in the
fight against cross-contamination and the
spread of infection in a medical or surgical
environment. Because they are used only
once and incinerated after use, the need for
handling is avoided and the spread of
contaminants is minimized.
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Medical Application
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Health and Hygiene
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Medical and Healthcare
Nonwovens are also increasingly a major
component in the design of "smart" wound
care products, providing such functions as the
creation of a moist wound healing
environment, with controlled vapour
transmission, absorbency and low skin
adhesion.
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Medical and Healthcare
Most recent nonwoven innovations include
the design of new scaffolds for 3D biological
tissue engineering, implantable fabrics that
can reinforce natural tissues, and nanofibre
nonwoven filtration media offering enhanced
particle capture properties.
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Medical and Healthcare
New nonwoven materials with improved
finishes including liquid repellent, virus proof
and bacterial barrier properties have also
been developed for applications such as
surgical masks, gowns and drapes, especially
in view of the high demands of the new
European Standards, EN 13795.
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Medical and Healthcare
Some examples of where nonwovens are used:
Surgical: disposable caps, gowns, masks, scrub suits
and shoe covers
Drapes, wraps and packs
Sponges, dressings and wipes
Bed linen
Contamination control gowns
Examination gowns
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Medical and Healthcare
Some examples of where nonwovens are used:
• Lab coats
• Isolation gowns
• Transdermal drug delivery
• Shrouds
• Underpads
• Procedure packs
• Heat packs
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Medical and Healthcare
Some examples of where nonwovens are used:
• Ostomy bag liners
• Fixation tapes
• Incubator mattress
• Sterilisation wraps (CSR wrap)
• Wound care
• Cold/heat packs
• Drug delivery (patches etc.)
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Medical and Healthcare
The advantages of using nonwovens:
protection against-
dry or wet contact
air-borne particles
Fully compliant with EU standard EN 13795
Single-use = 100% certainty
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Medical and Healthcare
The advantages of using nonwovens:
Custom-made for the operating theatre -
procedure-specific design
optimum wearer comfort
strong yet light in weight
optimal fluid absorbency
exchange of air, body heat and moisture
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Medical and Healthcare
• Excellent barrier properties
• Excellent uniformity
• Breathability
• Abrasion resistance and lint free
• Repellency
• Self-adherent edges
• Aseptic folding
• Engineered stability for plasma, radiation, or steam
sterilisation
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Absorbent hygiene products
Modern disposable Absorbent Hygiene Products
(AHPs) have made an important contribution to
the quality of life and skin health of millions of
people. Users of AHPs (i.e. baby diapers,
feminine hygiene products and adult
incontinence products) benefit from the
softness, smoothness, leakage prevention,
strength and protection provided by nonwoven
fabrics.
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Absorbent hygiene products
Shematic overview of a modern disponsable diaper
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Absorbent hygiene products
The advantages of using nonwovens instead of
traditional textiles:
Excellent absorption
Softness
Smoothness
Stretchability
Comfort and fit
Strength
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Absorbent hygiene products
The advantages of using nonwovens instead of
traditional textiles:
Double fluid barrier effect allowing moisture to be
absorbed and retained
Good uniformity
High strength and elasticity
Good strike through, wet back and run off
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Absorbent hygiene products
The advantages of using nonwovens instead of
traditional textiles:
Cost effectiveness
Stability and tear resistance
Opacity / stain hiding power
High breathability
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Building
With increasing oil prices, climate change, CO2
regulations and building regulation codes on
fire resistance, nonwovens are providing cost-
effective and efficient solutions to building
and construction challenges.
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Building
Some examples of where nonwovens are used:
Insulation (thermal and noise)
House wrap
Roofing-
Underlay
Composites
Membranes
Underslating
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Building
Some examples of where nonwovens are used:
Pipe wrap
Concrete moulding layers
Foundations and ground stabilisation
Vertical drainage
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Building
The advantages of using nonwovens:
High moisture and vapour permeability
Superior tear strength
Multi-directional elongation
High UV stability
Excellent durability
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Building
The advantages of using nonwovens:
High tensile energy absorbency
Proven lamination process
Sound insulation
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Civil engineering and geotextiles
Geo-nonwovens, speciality nonwovens in the civil
engineering field, form the backbone of numerous
civil engineering projects.
Nonwovens are used for separation, reinforcement and
as filters in the construction of motorways, airfields,
railways, sports fields, drainage trenches, dams and
dykes. They are laid to form a roll and are light and
easy to handle, despite their strength and toughness.
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Civil engineering and geotextiles
Rapid developments in infrastructure have led
to huge demand for nonwovens in water
conservancy, highway, railway, sea and
airport projects as they satisfy the qualities
needed for these demanding environments;
strong, tear- and puncture-resistance,
lightweight and temperature fluctuation
tolerant.
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Civil engineering and geotextiles
Treating geotextiles with eco-friendly additives
enhances water repellence and resistance
against biological degradation for soil
reinforcement that requires durability, such as
the control of river bank erosion. The unique
flexibility of nonwovens also makes them
suitable for use in securing landfill
construction and in drainage/filtration
applications, as optimal separation fabrics.
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Civil engineering and geotextiles
Some examples of where nonwovens are used:
Road and rail building
Dam, canal and pond lining
Hydraulic works
Sewer lines
Soil stabilisation and reinforcement
Soil separation
Drainage
Landfill
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Civil engineering and geotextiles
Some examples of where nonwovens are used:
Filtration
Sedimentation and Erosion control
Weed control
Root barriers
Sport surfaces
Asphalt overlay
Impregnation base
Drainage channel liners
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Weed control
Sport surfaces
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Civil engineering and geotextiles
The advantages of using nonwovens
Ability to separate, filter, drain, protect and reinforce
Superior strength and durability
Tear- and puncture-resistance
Elasticity
Permeability
Low humidity
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Civil engineering and geotextiles
The advantages of using nonwovens
Absorption
Resistance to rotting, chemicals, bacteria and fungi.
Lightweight
Temperature fluctuation tolerant
Stress-relieving
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Filtration
One of the fastest growing segments in the
nonwovens industry, filtration is characterised
by dozens of end use areas and applications.
Nonwovens can be engineered very precisely
to meet exacting specifications and stringent
regulatory requirements for the filtration of
air, liquid, bacteria, dust, gas and a myriad of
other areas.
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Filtration
Nonwovens have evolved from simply replacing
other forms of media, such as paper, cloth,
glass and carbon to becoming the media of
choice for filtration.
Nonwoven nanofibre filtration media is now
filling the micro-filtration performance gap,
offering benefits such as enhanced air quality,
reduced energy cost, and longer service life.
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Filtration
Nonwovens are ideal in filtration applications
where strength of extremely high
temperatures are required but other
advantages of nonwovens include low cost,
ease of strikethrough and increased efficiency.
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Filtration
Some examples of where nonwovens are used:
Automotive filtration-
Engine Air
Oil
Fuel
Cabin Air
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Filtration
Some examples of where nonwovens are used:
Air filtration
HVAC - industrial heating, ventilation and air
conditioning
Industrial Consumer Products (vacuum cleaners,
cooker hoods, PCs …)
Clean Rooms
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Filtration
Some examples of where nonwovens are used:
Liquid filtration
Food & Beverage (milk, wine, tea ..)
Pharmaceutical/Medical
Water
Blood
Hydraulic
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Filtration
Some examples of where nonwovens are used:
Speciality filtration
Antimicrobial
Biopharmaceutical
Dust
Odour
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Filtration
The advantages of using nonwovens:
Removal of a wide range of contaminants from water
(bacteria, viruses, metals, minerals etc.)
Uniform structure
Tear- and puncture-resistance
Chemical resistance
High retention capacities
High air permeability
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Filtration
The advantages of using nonwovens:
Excellent abrasion resistance
Flame retardancy
Absorption of fats and oils
High level of flow capacity
High tensile strength
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Furniture & building sector Filtration & towels
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Nonwoven wipes
Nonwoven Interlining
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Spun bond PP Row Cover Fabric Biodegradable needle punched
in Experimental Strawberry Rows nonwovens and coated fabrics
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Nonwoven spun bonded mesh fabric
Three layered Chemical Protective Fabric
& UV resistant polypropylene fleece
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Definitions of Nonwovens
Nonwovens are defined in many ways by different standards and different associations.
As per ISO 9092, nonwoven is defined as “manufactured sheet, web or batt of
directionally or randomly oriented fibers, bonded by friction, and/or cohesion
and/or adhesion,
excluding paper and products which are woven, knitted, tufted, stitch-bonded
incorporating binding yarns or filaments or felted by wet-milling, whether or
not additionally needled.
The fibers may be of natural or man-made origin. They may be staple or
continuous filaments or be formed in situ.
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Today, there are two leading associations of nonwovens in the world, namely
EDANA (The European Disposables and Nonwovens Association) and
INDA (The North America’s Association of the Nonwoven Fabrics Industry).
They are flat, porous sheets that are made directly from separate fibers or from
molten plastic or plastic film.
They are not made by weaving or knitting and do not require converting the
fibers to yarn.”
Nonwoven Woven
Produced by bonding or and interlocking of Two or more sets of yarns are interlaced at
textiles fibre by mechanical chemical, right angle
thermal or solvent means or combination
of these process
Produced by using various web laying and Produced on different types of loom
bonding machines
Preparatory sequence is short Preparatory to weaving is a lengthy process
Higher flexural rigidity due to low mobility High flexural rigidity of the fabric due to high
of constituent fibers in a fabric liberty of moment of warp and weft
The strength and elongation is low The strength and elongation is good with
compared with equivalent raw material equivalent raw material and GSM
and GSM
Theses fabrics usually do not have grain Theses fabrics usually have grain
Nonwoven Woven
Limited types of fabrics are produced on various types of fabrics are produced on
one machine or same line same loom
Widely used for deposable ,durable and Widely used for producing dress material
industrial items and household materials
These fabrics are cheaper than woven These fabric are costlier than nonwoven
fabrics fabrics
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Fabric Tensile
FFFa Behaviour
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CLASSIFICATION OF NON WOVEN
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Classifications of Nonwovens
The classification of nonwovens is based either
production techniques or structures.
Class based on production
techniques
Chemically and
Mechanically
thermally bonded
Bonded textiles
textiles
Random Cross Parallel
laid laid laid
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Random Laid Web
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DISADVANTAGES
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Cross-laid Webs
To obtain batt with higher basis weight than that of card web
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Bonding Structure
• There are Five Types of Bonding Structures.
1)Segment Structure
2)Agglomerate Structure
3)Point Structure
4)Controlled Area structure
5)Random Area Structure.
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SEGMENT STRUCTURE
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Agglomerate Structure
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Agglomerate Structure
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Point Structure
The web bonding processes imparts integrity to the web and the
resulting material is often called as fabrics. Often, the fabrics
undergo mechanical or chemical finishing or both in order to
achieve enhanced properties and appearance.
1,400,000
1,200,000
1,000,000
800,000 2001(tons)
TONS
600,000 2002(tons)
400,000
200,000
0
West US A Japan China Other Others
Europe AFMA
Members
COUNTRIES