Wear Measurement

Section 3 - 2

Section 3, Page 1/17 (06/05) Media # KLMS Course #

 Measurement

1. Tools
2. Preparation
3. Link tread wear
4. Link pitch
5. Link mating face wear
6. Grouser wear

Section 3, Page 2/17 (06/05) Media # KLMS Course #

 Measurement ( Cont’d )

7. Bushing wear
8. Track roller wear
9. Carrier roller wear
10. Front idler wear
11. Sprocket wear
12. Loose track shoe
hardware

Section 3, Page 3/17 (06/05) Media # KLMS Course #

 Tools

(A:791-502-1007) (B:791-501-1000)

● Track Measuring Kit : (A)+(B) (P/N

:791-502-1040)

Section 3, Page 4/17 (06/05) Media # KLMS Course #

 UC Wear Measuring Tool by KSA (CK40-25)

This tool is available from KSA

Section 3, Page 5/17 (06/05) Media # KLMS Course #

 Ultrasonic Tool (P/N 799-A50-1000)

● High frequency sound waves

● NOT a complete replacement
● Different wear criteria

Section 3, Page 6/17 (06/05) Media # KLMS Course #

 Preparation
● Tighten track tension
using pin
● Do NOT include master
pin in measurement
● Clean undercarriage
● Komatsu Inspection
Form

Section 3, Page 7/17 (06/05) Media # KLMS Course #

 Link Tread Wear

Multi-scale Ultrasonic

Section 3, Page 8/17 (06/05) Media # KLMS Course #

 Link Pitch
Tape Measure

• Measure pitch length of 4 links in

　　　　 stretched portion at more than
2 links away from master pin.
Of length obtained,1/4 is the link
pitch .

Section 3, Page 9/17 (06/05) Media # KLMS Course #

 Link Mating Face Wear

Thickness Gauge

Section 3, Page 10/17 (06/05) Media # KLMS Course #

 Grouser Wear

Multi-scale or Ultrasonic
Straight Scale
Section 3, Page 11/17 (06/05) Media # KLMS Course #
 Bushing Wear

Multi-scale Ultrasonic
Section 3, Page 12/17 (06/05) Media # KLMS Course #
 Track Rollers

Multi-scale
Caliper

Ultrasonic Multi-scale w/ Adapter

Section 3, Page 13/17 (06/05) Media # KLMS Course #
 Carrier Rollers

Ultrasonic

Caliper

Multi-scale
Section 3, Page 14/17 (06/05) Media # KLMS Course #
 Front Idler
Tread Wear Flange Wear

Multi-scale
Straight Scale or Multi-scale
Guide Plate Wear

Ultrasonic
Thickness Gauge
Section 3, Page 15/17 (06/05) Media # KLMS Course #
 Loose Track Shoe Hardware

Test Hammer

Section 3, Page 16/17 (06/05) Media # KLMS Course #

 END OF
Wear Measurement
　

Section 3, Page 17/17 (06/05) Media # KLMS Course #