E U I FUEL SYSTEM

3176C
3196, 3456
3406E
C10 , C12
3500B
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E U I FUEL SYSTEM

INJECTORS

Secondary
Fuel Filter

Transfer
Pump Primary Fuel tank
Fuel Filter

Pressure
Regulator
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E U I FUEL SYSTEM

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Injector
Components

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E U I FUEL SYSTEM

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Valve Opening Pressure

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Electronically Control Mechanically Actuated

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Timing Wheel 80/20

50/50
TOOTH

TOOTH

80/20
TOOTH

80/20
TOOTH SPEED/TIMING WHEEL

50/50
TOOTH

50/50
TOOTH

SPEED/TIMING
SENSOR

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E U I FUEL SYSTEM

Timing Pattern

1 2 3 4 5 6 7 8

62 ° BTDC

DES Timing

DELAY INJECTION
5 ° BTDC
CAM Window

30 ° BTDC
CYL #1
CYL # 1 CYL # 2
TDC
REFERENCE REFERENCE

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E U I FUEL SYSTEM

Example of Action

Ref # 1 TDC#1

Signal to
Spill Valve Solenoid

Spill Valve Travel

Injection
Pressure
Curve

TIME DELAY

Start Of Logic Start Of Injection

SOL SOI
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E U I FUEL SYSTEM

Cold Mode

ECM automatically stops fuel injection to

non-firing cylinders until the engine warms up.

Helps reduce white smoke during engine warm up

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E U I FUEL SYSTEM

Fuel Temperature Power Compensation

Mechanical
Power is reduced 1% for each 10 ° F (5.6 ° C)

Nominal
Power

30° C 70° C 90° C

86 ° F 158 ° F 194 ° F

80° C Event Logged

176 ° F
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E U I FUEL SYSTEM

Oil Pressure Map

340 49.3

320 46.4

300 43.5

280 40.6
OIL PRESSURE IN kPa

OIL PRESSURE IN PSI

260 37.7

240 34.8

220 31.9

200 29

180 26.1

160 23.2
140 20.3

120 17.4

100 14.5

80 11.6
60 8.7
600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000

ENGINE RPM
kPa x 0.145 = PSI

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E U I FUEL SYSTEM

Coolant Effect
Temperature Effect Level Effect
30 second Delay

Max 10% per

25% second

P Shutdown
P 50% O
O W
W E
Shutdown
E 75% R
R
100%

216 217 219 221 223 225

Temperature °F

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E U I FUEL SYSTEM

E-TRIM CODE
N
O
M
I
N
A
L

Allows for more accurate fuel timing and duration

to compensate for injector differences.

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E U I FUEL SYSTEM

CAT XX
E-TRIM CODE
X
7E8836

X S/N

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PROGRAMING PARAMETERS
Configuration Screen -1-

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PROGRAMING PARAMETERS
Configuration Screen -2-

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PROGRAMING PARAMETERS
Engine Monitoring Parameters

Programmed to :

OFF

WARNING

DERATE

SHUTDOWN
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PROGRAMING PARAMETERS

Engine Monitoring Effect

Trip Point Warning / Derate

P
O 10% second
Shutdown
W 30 second
DELAY
E
R
30 second
DELAY

TIME

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PROGRAMING PARAMETERS

PM code

PM =ECM= 9 Personality module

Code
Each power rating and emission

9 certification has a different code. This

code (In the ECM) MUST MATCH that in
the Personality Module

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PROGRAMING PARAMETERS

FULL LOAD SETTING

PLUS FLS
900
move the power UP
800

700
NEGATIVE FLS
600

500
moves the power curve DOWN
400

300
On PEEC engine this is the
200 opposite
100

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PROGRAMING PARAMETERS
FULL TORQUE SETTING

900

800
NEGATIVE FTS
raises top end &
700
lowers the bottom end
600

500

400
PLUS FTS
raises the lower end &
300
lowers the top end
200

100

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PROGRAMING PARAMETERS

Electronic System Engine

Monitoring

Desired
Rack Electronic Speed
Control Governor
Primary
Throttle
Position
Sensor

FRC Torque
Maps Maps

Boost Press Snsr

Eng. Spd Snsr

Actual
Speed

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3500B Basic Marine System (No Optional Attachments)

EIP Panel
Primary Speed/Timing Sensor

Back-up Speed/Timing Sensor

Jacketwater Temperature Sensor

Aftercooler Temperature Sensor

ECS Switch
Filtered Oil Pressure Sensor EMS II
Unfiltered Oil Pressure Sensor

Left Turbo Inlet Pressure Sensor

Right Turbo Inlet Pressure Sensor

Turbo Outlet Pressure Sensor

Primary Throttle
Customer Connector
Atmospheric Pressure Sensor Secondary Throttle

Filtered Fuel Pressure Sensor Coolant Level Switch

Unfiltered Fuel Pressure Sensor Fuel Level Switch

Transmission Temperature Sensor

Crankcase Pressure Sensor

Left Exhaust Temperature Sensor Transmission Pressure Sensor

Right Exhaust Temperature Sensor

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Primary Function of ECM

MOST IMPORTANT FUNCTION OF ECM IS TO GOVERN
THE ENGINE. THIS IS DONE BY PRECISELY DETERMINING
WHEN AND HOW MUCH FUEL CAN BE INJECTED.
OK, almost… More fuel…?
get ready …. Less fuel…?
NOW !!!

Timing based on: Amount of fuel based on

• Aftercooler Temp electronic governor looking at
• Engine Speed difference of:
• Torque • Actual Engine Speed
• (Timing Calibration) • Desired Engine Speed
• (E-trim Codes)

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BUT FUEL IS LIMITED TOO !!! 26
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ECM Fuel Limiting

• Amount of Fuel is Limited to Lowest of Fuel Limit and FRC Limit

FRC Limit We aren’t allowed

to give any more
for now !!
Rated
Fuel Limit

We want more
fuel !!!!
Rated Fuel Limit based on:
Engine Speed
FRC (Fuel/Air Ratio Control)
Aftercooler Temp.
limit based on:
Engine Monitoring
Engine Speed
(derate)
Boost Pressure
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Secondary function of ECM is to monitor

sensors, switches, etc.
Warn/derate/shutdown for high temp/low pressure?

Talk to 7 different display modules *

Monitor switch inputs

Monitor sensors

Any diagnostics? PLUS A WHOLE

LOT MORE !!!!

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Backup ECM Functionality

Primary ECM Backup ECM

Full features Limited features

Backup ECM is for ‘Limp Home’ mode only !!

• Backup ECM is only for basic governing of engine

• Independent overspeed protection
• Powers Backup Speed/Timing Sensor
• Does not read any pressure and temperature sensors
• No warnings/derating
• Only protection is overspeed shutdown
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Primary/Backup ECM Handshaking

Cat Data Link

Primary’s ECM Heartbeat

Primary ECM Backup ECM

Backup ECM Ready

Backup ECM in Control

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Sensors
Temperature Sensors
• Coolant Temperature
• Aftercooler Coolant Temperature
• Right Exhaust Temperature
• Left Exhaust Temperature
Pressure Sensors
• Filtered Oil Pressure
• Unfiltered Oil Pressure
• Filtered Fuel Pressure
• Unfiltered Fuel Pressure
• Atmospheric Pressure
• Left Turbo Inlet Pressure
• Right Turbo Inlet Pressure
• Boost Pressure
• Crankcase Pressure
Malaga
Speed/Timing Sensors
• Primary Speed/Timing
• Backup Speed/Timing
Throttle Sensors
• Primary Throttle
• Secondary Throttle
(for sync or backup throttle)
Level Indicators
• Coolant Level
• Fuel Level
Optional Transmission Sensors
• Transmission Pressure
• Transmission Temperature
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ECM has diagnostics for all sensors

If a sensor or wiring is bad:
There will be an active and logged diagnostic

If a sensor or wiring temporarily failed:

There will will only be a logged diagnostic
Special Sensor Diagnostics:
ECM figures out and gives a diagnostic if:
• Primary & Backup Speed/Timing Sensors get swapped Oops !!
• Fuel Pressure & Unfiltered Fuel Pressure get swapped
• Oil Pressure & Unfiltered Oil Pressure get swapped

Diagnostic Conditions:
If Primary Speed/Timing Sensor fails, ECM will still
run engine with the Backup Speed/Timing Sensor

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Engine Rotation Logic

Software supports BOTH:

SAE Standard Rotation and SAE Reverse Rotation

State of harness code tells

software which firing order:

Standard Reverse
3508 1-2-7-3-4-5-6-8 1-8-7-2-6-5-4-3
3512 1-12-9-4-5-8-11-2-3-10-7-8 1-4-9-8-5-2-11-10-3-6-7-12
3516 1-2-5-6-3-4-9-10-15-16-11-12-13-14-7-8 1-6-5-4-3-10-9-16-15-12-11-14-13-8-7-2

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Programmable Monitoring Parameters
Low ECM Voltage Warning
Low Oil Pressure Warning/Shutdown
High Coolant Temp Warning/Derate/Shutdown
Low Coolant Temp Warning
Overspeed Warning/Shutdown Warning !!
Air Inlet Restriction Warning/Derate
Altitude Derate
Exhaust Temp Warning/Derate
Oil Filter Differential Warning
Fuel Filter Differential Warning
Warning !!
Crankcase Warning/Derate/Shutdown
High Aftercooler Temp Warning/Derate/Shutdown
High Transmission Temp Warning
Low Transmission Oil Pressure Warning
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Programmable Monitoring Parameters
Warnings, Derates, and Shutdowns can be customized !!

• Allows you to program trip points (within set limits)

• Allows you to program debounce times (within set limits)
• Allows you to turn on/off a particular warning or derate
(Most need a factory password)

Note: Even when you turn a warning to OFF,

the ECM will still log an event when a temperature
or pressure reaches the warning trip point.

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Programmable Monitoring Parameters
When a derate activates, the following will occur:
1) High coolant temp light
will blink on EMS II and Pilothouse EMS.

2) General Alarm will be turned on.

100%
3) A “High Coolant Temp Derate”
event will be logged. 75%
Power
4) Cat ET will display
“High Coolant Temp Derate’
in status box.
5 Seconds 485
5) Engine will be derated up to 25% over 480 seconds
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Programmable Monitoring Parameters
Derate system
• High Coolant Temp Derate
25% 480 seconds to reach max derate
• High Aftercooler Temp Derate
25% 480 seconds to reach max derate
• Air Inlet Restriction Derate
2% per kPa (25% max) ** Latching **
• Altitude Derate
3% per 305 Meters of elevation (35% max)
• Exhaust Temp Derate
2% per 15 seconds
• Crankcase Pressure Derate
15% 480 seconds to reach max derate
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ECM will keep track of data in a histogram format

for the following parameters:

Lifetime Engine Speed

ET Screen
Lifetime Load

Lifetime Right Exhaust Temp

Lifetime Left Exhaust Temp

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