The document analyzes three cases of using rivet nuts of size M10. Case 1 uses existing rivets that protrude 0.6mm above the plate. Case 2 uses new rivets that protrude 1.12mm without drilling. Case 3 also uses new rivets, but with drilling and countersinking that results in rivets protruding 0.3mm. Controlling drilling depth accuracy and repeatability for larger lots is challenging.
The document analyzes three cases of using rivet nuts of size M10. Case 1 uses existing rivets that protrude 0.6mm above the plate. Case 2 uses new rivets that protrude 1.12mm without drilling. Case 3 also uses new rivets, but with drilling and countersinking that results in rivets protruding 0.3mm. Controlling drilling depth accuracy and repeatability for larger lots is challenging.
The document analyzes three cases of using rivet nuts of size M10. Case 1 uses existing rivets that protrude 0.6mm above the plate. Case 2 uses new rivets that protrude 1.12mm without drilling. Case 3 also uses new rivets, but with drilling and countersinking that results in rivets protruding 0.3mm. Controlling drilling depth accuracy and repeatability for larger lots is challenging.
AHO type 2) Head height protruded above the plate is 0.6 mm observed. 3) Process - Hexagonal hole in laser cut + rivet crimping Case 2: M10 Rivet from CLUFIX without any drilling operation
1) Used new Rivet from Clufix – FHO
type as per the drawing 2) Head height protruded above the plate is 1.12 mm observed. 3) Process - Hexagonal hole in laser cut + rivet crimping Case 3: M10 Rivet from CLUFIX with drilling (countersunk) operation
1) Used new Rivet from Clufix – FHO type
as per the drawing 2) Head height protruded above the plate is 0.3mm observed. 3) Process - Hexagonal hole in laser cut + Drill+ rivet crimping 4) Drill size – 16 dia. and Drill depth – 1.4 Challenges to be discussed by projects, quality and engineering team before finalizing.
• Controlling the depth of drilling (countersunk) operation with the available
machine at BFGM is not accurate and tolerance variation at 0.3mm.
• Repeatability of the same results in bigger lot size
• Fixturing the parts on drill bed for counter sunk operation