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LD/SEM II-03/04 1
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
RAGUM PERANCANGAN TI
LD/SEM II-03/04 2
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
FUNGSI PRODUK
• Nonconformity
… to meet a specifications requirement.
• Defect
… to satisfy intended normal, or reasonably
foreseeable usage requirements.
LD/SEM II-03/04 3
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
FUNGSI PRODUK
LD/SEM II-03/04 4
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
FUNGSI PRODUK
BUSINESS ORIENTATION
The product
• Fungsi: pencekam, positioning (alat bantu
proses & assembly)
• Range: teknologi pemesinan
The Performance
• cost, quality, delivery, & flexibility
LD/SEM II-03/04 5
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
FUNGSI PRODUK
CUSTOMER ORIENTATION
The use of product:
• Range of customer (sales & marketing)
• Operations (kemudahan setup & operasi,
presisi, durable, ukuran, berat,
flexible/adaptif thd mesin, alat bantu &
benda kerja, dll)
• Maintenance (assembly/disassembly,
mudah, murah, cepat, dll)
LD/SEM II-03/04 6
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
FUNGSI PRODUK
DESIGN ORIENTATION
Two questions:
• What is customer specific expectation?
• How to realize it?
Critical factors for design:
• Fungsi utama & pendukung (spesifikasi &
toleransi)
• Produk, parts, features & chain.
• Material (logam)
LD/SEM II-03/04 7
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
FUNGSI PRODUK
DESIGN ORIENTATION
• Fungsi (daya cekam, kapasitas clamping)
• Feature produk, spesifikasi, konstruksi, ukuran
& toleransi.
• Material
• Bentuk
• DFMA, DFMaintenance
• Poka yoke, ergonomis & estetis.
LD/SEM II-03/04 8
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
FUNGSI PRODUK
PROCESS ORIENTATION
Two questions:
• What is the critical component?
• How to realize it into specification & process?
Critical factors for process:
• Critical parts
• Proses pemesinan presisi (process capability)
LD/SEM II-03/04 9
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
RAGUM PERANCANGAN TI
LD/SEM II-03/04 10
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
RAGUM PERANCANGAN TI
Bill of material
NO NAMA JENIS UKURAN JADI UKURAN MENTAH BERAT
JUMLAH HARGA
PART PART MATERIAL P L T P L T (Kg)
01 Landasan St 37 30 58 185 32 60 187 1 3.1 10,782
02 Plat Pencekam St 37 12 30 130 14 32 132 1 0.5 1,776
03 Penepat St 37 6 14 80 8 16 82 1 0.1 315
04 Dudukan Rahang Tetap St 37 30 40 78 32 42 80 1 0.9 3,229
05 Dudukan Rahang Gerak St 37 30 45 58 32 47 60 1 0.8 2,710
06 Rahang S 45 C 10 30 80 12 32 82 2 0.3 4,053
07 Plat Tekan St 37 5.5 16 48 8 18 50 1 0.1 216
08 Ring St 37 dia 13 3 dia 14 20 1 0.03 132
09 Poros Transportir S 45 C dia 22 141 dia 23 143 1 0.5 7,643
10 Balok ulir St 37 25 35 58 27 37 60 1 0.5 1,800
11 Tutup Atas St 37 5 78 151 6 80 153 1 0.6 2,205
12 Tutup Samping St 37 13 42 141 14 44 143 2 0.8 2,645
13 Penyangga St 37 10 42 78 12 44 80 1 0.4 1,268
14 Tangkai Part 1 St 37 25 31 34 27 33 36 1 0.3 963
15 Tangkai Part 2 St 37 8 25 34 10 27 36 1 0.1 292
16 Tangkai Part 3 St 37 dia 20 160 dia 21 162 1 0.48 2,406
17 total 42,435
18
19
20 Baut Inbush standar M6 x 25 4 2,100
21 Baut Inbush standar M6 x 15 10 4,500
22 Baut Inbush standar M4 x 10 2 900
23 Baut Contersunk Inbush standar M5 x 10 7 4,550
24 Baut Contersunk Inbush standar M5 x 15 4 3,000
25 total 15,050
Total harga material : 57,485
LD/SEM II-03/04 11
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
RAGUM PERANCANGAN TI
RENCANA PROSES (CONTOH)
NOMOR STASIUN SET UP SPINDLE FEED WAKTU WAKTU WAKTU
URAIAN OPERASI TOOLS
PROSES KERJA NO. SET UP ALAT BANTU NO. SKETSA SPEED RATE SET UP PROSES TOTAL
Set up mesin, tools Bor Frais AG32 Ragum
1 5 0 5
benda kerja Dial
Buat balok ukuran Bor Frais AG32 Ragum
2 10.2 x 30 x 80 Jangka sorong End Mill dia 20 398 Manual 12 48 60
Pararel Pad
Marking lubang yang akan di bor Kerja Jangka sorong
3 Bangku Penggores 8 8
Penitik
Buat lubang Bor Ragum Drill dia 6.5 1225
4 dia 11/6.5 tembus (2 buah) Bangku Jangka sorong Drill dia 11 724 Manual 4 24 28
Countersink 100
Gerinda permukaan Grinda
5 Jangka sorong Batu gerinda 2 15 17
10 x 30 x 80 Datar
Debured Kerja
5 0 Ragum bangku Kikir Flat 24 24
0,3 x 45 Bangku
LD/SEM II-03/04 12
Departemen Teknik Industri - ITB TI-3221 PENGENDALIAN KUALITAS STATISTIK
LD/SEM II-03/04 13