Bakery Operations

Kitchen Staff 5AM to 2PM

SALES 7AM -3PM
SALES 1030AM - 8PM
Bread - 190 minutes (bread filling done during
Cake – 160 minutes
fermentation)
  Bread Manpower Status     Cake Manpower Status
Weighing of Flour and 15 Yes (center table) Weighing of Flour and 15 Yes (center table) busy
Other Ingredients Busy
Other Ingredients
Mixing 20 Yes (bread mixer) Busy Mixing 20 Yes (cake mixer) busy
No (under center
Fermentation 60 Putting in pans 10 Yes (center table) busy
table) Idle (40 minutes)

Forming/shaping/loaf 20 Yes (center table baking 20 Yes monitoring only busy

molding molding machine) Busy
(oven)
No (under center
Rising or proofing 45 Removing from pan 5 Yes (center table) busy
table) Idle (45 minutes)

Yes monitoring only 60 Yes (cooling shelves)

Baking 20 Cooling busy
(Oven) Busy
30 yes (decoration
Packing 10 Yes (Sales counter) Decoration counter) busy
Busy
  190   160
           
busy 105 minutes (busy) 160 minutes
idle 85 minutes (monitoring only) 20 minutes
5am 4 batches monitoring only 20 minutes 5am 2 batches (cooling) 60 minutes?
530am 8 batches of bread per day 530am 5 cake batches
6am 4 loaf, 4 loaf with filling 6am 2.5 hours 5am to 2pm (7 hours working)
630am 3 hours 5am to 2pm (7 hours working) 630am
7am 7am
730am 730am
8am 8am 2 batches
830am 4 batches 830am
9am 9am
2.5 hours
930am 930am
10am 3 hours 10am
1030am 1030am
11am 11am 1 batch
1130am 1130am
12pm prep 12pm 2.5 hours
1230pm 1230pm
1pm 1pm
130pm 3 hours 130pm
2pm 2pm
 NEW LAYOUT

4 Icing/
12 Molding 3 Cake 10 Shelf for
9 Stove 11 Oven cream
Machine Mixer Cooling
Mixer

14 Bread 13 Shelf for

Mixer Cooling

18 16
Ingredie 17 Center Table Ingredie
nt Bin nt Bin

2 Bread
Mixer

5
Decoration
6 Freezer Counter
1 Dough 7 Cabinet for butter,
15 8 Wash
Making Kitchen sausages,
Refrigerator Basin
Machine Supplies cake decor

BREAD CAKE