This document provides instructions for layout, drilling, and use of hand tools like files and drills. It outlines safety procedures and techniques for layout using a combination square and center punch. Drilling procedures describe securing the workpiece, setting rpm based on material, applying cutting fluid, and keeping guards in place. Files are to be held firmly and cleaned regularly, with different strokes for cross and draw filing.
This document provides instructions for layout, drilling, and use of hand tools like files and drills. It outlines safety procedures and techniques for layout using a combination square and center punch. Drilling procedures describe securing the workpiece, setting rpm based on material, applying cutting fluid, and keeping guards in place. Files are to be held firmly and cleaned regularly, with different strokes for cross and draw filing.
This document provides instructions for layout, drilling, and use of hand tools like files and drills. It outlines safety procedures and techniques for layout using a combination square and center punch. Drilling procedures describe securing the workpiece, setting rpm based on material, applying cutting fluid, and keeping guards in place. Files are to be held firmly and cleaned regularly, with different strokes for cross and draw filing.
Layout material Use hand tools and power tools TOOLS TO USE
Hammer
Hacksaw Files
Drill press
Combination square SAFETY
Always wear eye
protection when working in the shop FILES Steps for using files Wear safety glasses Make sure the file has the correct size handle Hold firmly, parallel to the surface being filed Apply medium downward force on forward stroke and lift up on return stroke Files cut in the forward/push direction Clean the file regularly Cross Filing Used to remove a large amount of material Draw Filing Produces a good, smooth finished surface Semi-precision Layout Procedure Layout Consists of: reference lines, center points or circles on a work piece Indicates the size, shape and areas to be machined 1. Apply a thin coat of blue layout dye to the work surface 2. Loosen the nut on combination square and set the rule to the correct measurement 3. Scribe dimension using scriber and combination square 4. Scribe center lines 5. Use center punch to mark hole locations Drilling Always wear eye protection while operating any drilling machines
Never make any adjustments while the
machine is operating
Always use a BRUSH to clean away chips;
never use your hand
Keep all loose clothing away from turning tools
Make sure that the cutting tools are running
straight before starting the operation Sensitive Drill Press Drilling Remove all chuck keys and wrenches before operating
Never place tools or equipment on the drilling
tables
Keep all guards in place while operating
Ease up on the feed as the drill breaks through
the work to avoid damage to tools or work pieces
Apply cutting fluid to the center mark and apply
additional cutting fluid as necessary to keep the drill bit cool Cutting speed formula
You must know what type of material is being
drilled to correctly set the RPM of the drill Secure your drill bit into the drill chuck by tightening the CHUCK at all three points, using correct CHUCK KEY Using the clamped or bolted down vise, line up the drill bit before starting to drill holes Clamping the vise prevents rotation Alignment of the drill bit