g Process for

steering
wheel

Names of Team Members with

Roll No:
Roll no. Name of team members.

22AE218 DHORE DHANARAJ RAGHUNATH

22AE221 GEND OMKAR HANMANT
 INTRODUCTION
The steering wheel is an essential component of any vehicle,
providing drivers with the ability to control the direction of the vehicle.
The manufacturing process of a steering wheel involves a combination
of design, material selection, and production techniques to create a
durable and reliable product. This project report will provide an in-depth
analysis of the manufacturing process of a steering wheel, including the
various stages involved in the production, the materials used, and the
quality control measures employed to ensure the final product meets
industry standards. Additionally, this report will explore emerging trends
in steering wheel design and manufacturing, including the use of
advanced materials and automation technologies to improve efficiency
and reduce costs. Overall, this project report will provide valuable
insights into the complex process of manufacturing a crucial component
of any vehicle.
 REQUIREMENTS
 Functional Requirements: The primary function
of the steering wheel is to provide a comfortable
grip to the driver to steer the vehicle in the
desired direction. The steering wheel should be
easy to turn and maneuver, providing precise
control over the movement of the vehicle. It
should also be durable and able to withstand the
wear and tear of regular use.
 Structural Requirements: The steering wheel
must be structurally sound and capable of
withstanding the forces exerted on it during
normal driving conditions. It should be designed to
provide maximum stability and minimize
vibrations while driving. The diameter and shape
of the steering wheel should be ergonomically
designed to fit comfortably in the hands of the
driver.
 Material Requirements: The materials used in the
manufacturing of the steering wheel should be strong,
durable, and lightweight. Common materials used
include plastic, leather, and metal. The material used
for the steering wheel should also be resistant to heat,
cold, and other environmental factors. A typical design
for circular steering wheels is a steel or magnesium rim
with a plastic or rubberized grip molded over and
around it. Some drivers purchase vinyl or textile
steering wheel covers to enhance grip or comfort, or
simply as decoration.
 Steps For Manufacturing of
Steering Wheel :-
3.
2. Mold
1. Design Material
Making
Selection

4. Cutting
5. 6. Quality
and
Assembly Control
Stitching

7.
Packaging
and
Shipping:
1. Design:
 The first step in
manufacturing a
steering wheel is to
design it using
computer-aided
design (CAD)
software. The design
must take into account
all functional and
structural
requirements.
2. Mold Making:
A mold is created from the design using materials
such as aluminum or steel. The mold is precision
machined to ensure accuracy and consistency.

CAD Model Of Mold

3. Material Selection:
 The material for the steering wheel is selected
based on factors such as durability, comfort, and
appearance. Common materials include leather,
synthetic materials, and carbon fiber.
4. Cutting and Stitching:
1. Remove the steering wheel from the vehicle.
• 2. Measure the circumference of the steering wheel and
mark it on the leather or fabric material you will be using.

CUTTING • 3. Cut the material using a sharp pair of scissors or a rotary

cutter. Make sure to leave a little extra material for folding
and stitching.

1. Place the material over the steering wheel and fold the edges

STITCHIN
over the backside of the steering wheel.
2. Use a needle and thread to stitch the material in place. Start at
one end of the steering wheel and work your way around, making

G
small stitches to keep the material in place.
• 3. Once you have stitched all the way around, tie off the thread
and trim any excess.

Note: It's important to use a strong and durable thread that can
withstand the constant handling and pressure of a steering wheel. Also,
make sure to take your time and be precise when cutting and stitching
to ensure a professional-looking finish.
5. Assembly:
 The steering wheel is assembled by attaching any
necessary components such as buttons or airbag
modules.
6. Quality Control:
 The finished steering wheel undergoes rigorous
testing to ensure that it meets all safety and
performance requirements. The steering wheel is a
critical component of a vehicle that requires careful
consideration of functional, structural, and material
requirements during the manufacturing process. The
stepwise manufacturing process involves designing,
molding, injection molding, trimming, assembly, and
quality control to ensure a high-quality product.
7. Packaging and Shipping:
 The steering wheel is packaged and shipped to its
destination, ready for installation in a vehicle.
 Conclusion :
In conclusion, the manufacturing process of a
steering wheel involves various stages, including design,
mold making, material selection, cutting and stitching,
assembly, quality control, and packaging and shipping.
Each stage requires specialized equipment and skilled
professionals to ensure the production of a high-quality
product that meets safety and performance standards.
The use of CAD software and precision machining
technologies has made the process more efficient and
accurate. The finished product is a crucial component of
any vehicle, providing drivers with the means to control
their vehicles safely and effectively.
THANK YOU!