PHN INDUSTRY SDN BHD (199001015293 (206963-V)

A Leading Automotive Components Manufacturer

 PHN GROUP CORPORATE STRUCTURE
PHN GROUP OPERATIONS
DRB-HICOM BHD

100%

PHN Shah Subang

PHN INDUSTRY SDN BHD Alam 1 Plant
Plant (HQ) (DHMSB)
100%

PHN Shah Bukit

Pekan Pegoh Kelemak Tg Malim Tg Malim
Alam 2 Beruntung
Plant Plant Plant Plant FiF Plant
Plant Plant
DRB-HICOM
MECHATRONICS SDN BHD
 GROUP COMPANY BACKGROUND
PHN Group  PHN industry Sdn Bhd 1990 Total Built Up: 1,064,292 sqft.
Incorporation  DRB-HICOM Mechatronics Sdn Bhd 2015 (25 acres)

Total Land Area: 1,586,000 sqft.

 Metal stamping, roll forming, robotic/manual
(36 acres)
welding assembly, modular & chassis assembly, dies
Business
design and manufacturing, ED painting (2) BKT. BERUNTUNG
Nature
 Electrical & Electronics device assembly
 Automotive Battery
(7) TANJUNG MALIM (5) PEKAN
9
Revenue  MYR 950 Mil (FY2022) 
(1)SHAH ALAM 1
Paid-up Capital  MYR 95 Mil

Employee  2,895 (6) PEGOH

PHN SHAH ALAM 2 8
Shah Alam (2), Bukit Beruntung, Pegoh, Kelemak, (3) DHMSB
Factory Site
Subang Jaya, Pekan, Tanjung Malim (2)

Honda, Proton, Perodua, Mitsubishi, Toyota, VW, Bafco,

Customer
Camfil, Steelcase, HP (8) SHAH ALAM 2 (4) KELEMAK

Technical G-Tekt Japan, Topre, Thai Marujun, Rikenkaki, Namicoh,

Collaboration Atsumitec, Siam Furukawa
 GROUP ORGANISATION STRUCTURE
ED Total Manpower: 2,895
HJ. HAMIZAN
OSMAN

COO
FIRDAUS
ABDULLAH

MOHD SAIPUL SAIPUL MOHD

NAZARI HASHIM ISLAM
LAI WAI SHAZALI ABDULLA ISLAM SHAZALI
MOHD ZAINAL
PENG ABDUL JEMADI H ZAINAL ABDUL
YUSOH ABIDIN ABIDIN YUSOH

HUMAN CAPITAL. FINANCE, OPERATION R&D, ENGINEERING QUALITY OPERATIONS

PROCUREMENT BUSINESS DEV. TRANSFORMATION & SAFETY DHMSB
MANAGEMENT

TALENT &
BUSINESS COST SAFETY, HEALTH & QUALITY SUPPLY CHAIN OPERATION &
CULTURE FINANCE
DEVELOPMENT ENGINEERING ENVIRONEMENT MANAGEMENT MANAGEMENT PROGRAM
TRANFORMATION
SYSTEM MANAGEMENT
RESEARCH &
HUMAN CAPITAL PROCUREMENT & PROGRAM PROGRAM MANUFACTURING
DEVELOPMENT QM SHAH ALAM OPSHAH ALAM
OPERATIONS & VENDOR DEV. MGMT.1 MGMT. PROTON & SCM
ADMIN TOOLING
PROGRAM INFORMATION ENGINEERING BUKIT
MGMT. 2 TECHNOLOGY QM SA2 BERUNTUNG
PROCESS
QUALITY ENGINEERING
DEVELOPMENT QM BB TG MALIM
ENGINEERING
MANAGEMENT
QM MELAKA & MELAKA
PLANT PEKAN
ENGINEERING 1 &
2
QM TM1 & TM2 PEKAN
FACILITY
MANAGEMENT
 TECHNICAL COLLABORATIONS &
TECHNOLOGY TRANSFER
TECHNOLOGY COMPANY CORE PRODUCTS

Since 2002
Automotive Body Parts & Tooling Dashboard Floor Side Structure
Design & Manufacturing
TA Support:
• Assembly Line Design & Development
• Assembly Jigs Design & Fabrication
• Dies Design & Fabrication Since 2016
• Inspection Jigs Design & Fabrication Hinge Comp, Tailgate Mid Flr C/Mbr Ctr Pillar Inner
• Part Accuracy
• Quality Maturation

Since 2016
Door Hinge Door Checker Jack
 TECHNICAL COLLABORATIONS &
TECHNOLOGY TRANSFER
TECHNOLOGY COMPANY CORE PRODUCTS
Automotive Body Parts & Tooling
Design & Manufacturing

TA Support:
• Assembly Line Design & Development
• Assembly Jigs Design & Fabrication Since 2015
• Inspection Jigs Design & Fabrication
• Part Accuracy Rear Axle Suspension
• Quality Maturation

Press Forming Technology for

High Tensile & Ultra High Tensile
TA Support:
• Assembly Line Design & Development
• Assembly Jigs Design & Fabrication Since 2018
• Inspection Jigs Design & Fabrication
• Part Accuracy
• Quality Maturation
 TECHNICAL COLLABORATIONS &
TECHNOLOGY TRANSFER
TECHNOLOGY COMPANY CORE PRODUCTS
Vehicle Transmission & Control
System
• TA Support:
• Assembly Line Design & Development
• Assembly Jigs Design & Fabrication
• Inspection Jigs Design & Fabrication Since 2018
• Part Accuracy
• Quality Maturation Select Lever Change Lever Shift by Wire ATV Select Lever
• Testing & Testing Equipment
• Product Development
 PHN MILESTONES 2019
1st Plant in
2005 Kelemak
2014
1990 1996 2001 Melaka Roll Forming
2010 2017
2002 3rd Plant Pegoh 2
2007 Astro ODU Completion in Aug

• Medium Parts Medium Large 2015

Stamping Press Line Honda CR-V Swift Suzuki
Company  Second Building (Medium C) Localization
Expansion Assembly Plant 2nd Plant in FiF Tg Malim
Incorporation
in Subang Polo & Jetta Pegoh Melaka Operation in Oct

1990 1995 2000 2005 2010 2015 2020 2025

2006
1992 2002 2003 2021
1998 2000 2015  Expansion of Tooling
Manufacturing
Business
TA with G-Tekt Japan Medium Large New Subsidiary
Cease of  Non-Automotive and
Full Robotic Press Line DHMSB Export Business
• Stamping & Dies Making Operation in Dec
(Medium D) • E&E Products
Assembly Production Assembly Line Miyazu & 2010 Expansion
Proton FrSide Perodua 1st  Establish footprint in
• First Proton Saga Kikuchi
Mbr Assy Localisation Overseas
& Wira Model Programme New Plant Bukit 104D / Corolla
(Kembara) Beruntung Aerospace part Cross
Assembly Line in Pekan machining
 VISION, MISSION, PURPOSE & BELIEFS
VISION MISSION
To become a highly competitive metal
To provide our customers with superior quality
components, electrical & electronics devices
product at a competitive price
and tooling manufacturer in the region

PURPOSE
We are passionate about building trust
To connect lives and businesses
For a better tomorrow

SUCCESS BELIEFS
DRIVE DELIGHT
OWN IT BUILD TRUST ONE TEAM MOVE FAST
INNOVATION CUSTOMERS
 ACCREDITATIONS

IATF 16949:2016 ISO 9001:2015 ISO 14001:2015 BS OHSAS 18001:2007 AS9100

 PHN GROUP BUSINESS PORTFOLIO
Revenue by Company Revenue by Customer Revenue by Industry
DHMSB; 3% Non-Auto; 1%
VW; 1% Others, 2%
MMM; 2%
Perodua;
13%
PHN; 97% Honda; Proton; Auto; 99%
23% 59%

Financial Highlight
1000 950.0
900
PHN GROUP REVENUE
800
700 639.3
606.5
Revenue RM'mil

600 570.0 565.1

516.0 538.0
500
400 383.1 367.0
312.6 317.4
300 263.3 253.6
200
100
0
FY 10/11 FY 11/12 FY 12/13 FY 13/14 FY 14/15 FY 15/16 FY 16/17 FY 17/18 FY 18/19 2019 2020 2021 2022

FY19 – 9 months fiscal year – Change of financial year from Apr-Mar to Jan-Dec from 2020
Data Jan-Dec 2022 unaudited by Finance Div.
 GROUP CUSTOMERS

AUTOMOTIVE

NON-AUTOMOTIVE
ELECTRONICS BROADCASTING FURNITURE PLANTATION
 AUTOMOTIVE BIW PRODUCTS
BEAM ASSY RR BPR
EXT REAR FLR FUEL FILLER
NECK PNL ASSY PNL ASSY QTR
FRT SIDE QTR INR RH INR LH PANEL REAR
STRUCTURE RH/LH END INR

COWL TOP OUTER

RR COMBI LAMP ASSY

DASHBOARD
UPPER

REAR WHEEL
HOUSING R/L

FRONT SIDE
MEMBER FR FLR R/L REAR SIDE MBR
RR FLR ASSY

RF FRT BMPR CROSS MBR RR FLR

SUPPORT ASSY PNL ASSY TUNNEL FR FLR

RDTR LWR C/MBR COMP FR FLR CTR BACKBONE
 AUTOMOTIVE FUNCTIONAL PRODUCTS

Tailgate Hinge Assy Hinge Assy Trunk

Lid L/R Lever Assy Parking Brake
L/R

Reinforcement Insp Panel

Rear Bumper Beam

Latch Assy Hood

Door Hinges
Front Bumper Beam
Hood Hinge L/R
 AUTOMOTIVE CHASSIS PRODUCTS

Lever Assy Parking Brake

Rear Axle

Front Cross Member

Engine & Transmission

Front Sub-Frame Mount
Lower Arm
 AUTOMOTIVE MODULES ASSEMBLY

Rear Suspension
Module
Front Cross Member
Module

Front & Rear Seat Frame

Front Suspension Sub-Frame Front Corner Module

+ power train
 MANUFACTURING PROCESS FLOW

RAW MATERIAL STAMPING LOGISTIC RECEIVING KITTING PROCESS

QUALITY GATE 100% ASSEMBLY

DELIVERY PDI STORAGE
INSPECTION INSPECTION PROCESS
 MANUFACTURING CAPABILITIES & FACILITIES

METAL STAMPING FORMING/CUTTING MODULES ASSEMBLY MACHINING

SMALL STAMPING ROLL FORMING DEDICATED MOD. APL MIG APL METALLIC

MEDIUM STAMPING LASER CUTTING MULTI MODEL APL MANUAL ASSEMBLY CORE
 MANUFACTURING CAPABILITIES & FACILITIES
ROLL FORMING LINE Machine Spec. Roll Forming REINFORCEMENT FR CROSS BEAM REAR
DOOR SIDE IMPACT BUMPER
Press Maker AIDA RH/LH

Press Capacity (Ton) 250T

Min/Max Thickness 0.3 / 4.5 mm

Min/Max Tensile 980 to 1180 MP REINFORCEMENT SIDE

SILL OUTER RH/LH
Average 3m/min MATERIAL
Line Speed
Max 5m/min TENSILE
980 to 1180 MPa
• Ø65 * 24 Step
Specifications • Cassette Change
Type

CROSS BEAM FR REINFORCEMENT RR

• Flexible Line for BUMPER DOOR SIDE IMPACT
Automotive parts RH/LH
Capabilities • Able to roll form
higher grade
material.
 MANUFACTURING CAPABILITIES & FACILITIES
FIBER LASER CUTTING MACHINE Machine Spec. Laser Machine

Equipment Name Ermaksan Fibermark G-Force

Working Area 3,000mm x 1,500mm

Max Load Capacity 1,500

Axial Movements:
-X, U Axis/ Servo Motor Table • 3,050/ 121
-Y Axis/ Servo Motor Bridge • 1,550/ 61
-Z Axis/ Servo Motor Cutting • 150/ 6
Head

Acceleration 2,5
Material Maximum Cutting Thickness
Laser Power 3kW Automatic Loading Unloading
2 (25 sec)
Mild Steel (S235JR, S355MC) 18mm Unit
5,700 x 4,700 x 2,610
Stainless Steel (AISI 304) 10mm Machine Dimension (LxWxH)
224 x 185 x 103
Aluminium (AlMg3) 8mm
Machine Weight 13,500
Copper (Cu-ETP) 5mm
Brass (CuZn37) 5mm Machine Axes 4-Axis (X,Y,Z,U)
 MANUFACTURING CAPABILITIES & FACILITIES
FULLY AUTOMATED HIGH PERFORMANCE ADHESIVE (HPA) ASSEMBLY

PILLAR COMP
C/MBR COMP FRAME COMP REAR
MID FLOOR

High Performance HSG COMP R FR DPR BASE

Details HSG COMP FR DPR BASE
Adhesive (HPA)
Appearance High Viscosity uniform Paste PRECISION EFFICIENCY
Density 1.4 ~1.6
COMPETITIVE ADVANTAGE
Peel Strength 0.6 ~2 Mpa

Cycle Time Average 13 seconds per part CONSISTENCY

 MANUFACTURING CAPABILITIES & FACILITIES
Fastener Types
FULLY AUTOMATED FASTENER ASSEMBLY BOLT WELDING 6MM (M6BOLT)
BOLT, WELDING (CIRCLE 6X25) (M6BOLT)
BOLT, WELDING,6X28 (M6BOLT)
Handling Projection
Robot NUT, WELDING 12MM
Welder Welding
Gripper NUT, PLATE 8MM (M8PL)
Rack Controller
NUT, PLATE,8MM (M8PL)
BOLT, WELDING XMAS TREE (XMAS BOLT)
NUT, WELDING HEX 10MM (M10HEX)
NUT WELDING HEX 10MM (M10HEX)
NUT, PLATE 10MM (M10PL)
NUT, PLATE,10MM (M10PL)
NUT, SQUARE WELD,8MM (M8SQ)
NUT WELDING HEX,8MM (M8HEX)
NUT, PLATE 7/16
Unload NUT, SQUARE,WELD,6MM (M6SQ)
Load
Station Station BOLT WELDING 6MM (M6 STUD)
NUT WELDING HEX, 6MM
STUD WELD (XMAS STUD)
PRECISION EFFICIENCY
Fastener Assembly Details
COMPETITIVE ADVANTAGE Fastener Type All Type

CONSISTENCY Cycle Time Average 8 Secs per part

ED COATING FACILITY
LOCATION
PHN Shah Alam 2

SPECIFICATION
Type: Conveyor
Color: Black
Standard: Powercron CP524, Powercron Resin CR6918
Paint film thickness: 16~30 micron
Part Size: 1.5m
Paint Supplier: PPG
Chemical Supplier: Nihon Pakerizing
Suitability: Non-Galvanized

BASIC CONDITION
Item Current
Capacity (Rack) 15 UPH
Efficiency (%) 85%
Surface Area11m²/Rack
Automation Level (%) 10%
Cycle Time 4.0min/Rack
Paint Thickness Control 1 thickness selection
Tank Capacity 6,000 litre
Rack Size 2.5m L x 0.6m W x 1.6m H
Max Part Weight150kg/Hanger
 PHN MANUFACTURING FACILITIES
PHN PHN PHN PHN PHN PHN PHN PHN PHN
No. Description TOTAL
SA 1 SA 2 BB Subang Pegoh Kelemak Pekan TGM FIF
Stamping M/c-
1 15 8 - - - - - - - 23
Medium (300t~1300T)
Stamping M/c – Small
2 25 47 - - - - - - - 72
(30t ~ 250T)
3 SSW 30 17 34 4 14 9 - 10 6 124

4 PSW 152 1 97 21 29 38 - 6 212 556

5 PSW Robot 18 1 26 - 66 14 - 5 33 163

6 MIG Robot 3 66 4 - 6 1 - 16 - 96

7 Handling Robot 18 3 2 - 5 - - - 27 55

8 CNC Machine 6 - - - 1 - - - - 7

9 CNC Bend - 1 - - - - - - - 1

10 Nut Feeder Machine 13 8 35 1 27 - - 5 - 89

11 Riveting - 10 1 - - 3 - - - 14

12 Caulking - 13 - - - - - - - 13

13 Insert Bush - 10 - - - - 1 - 11

14 Roll Forming Line 1 - - - - - - - - 1

15 Laser Cut 1 - - - - - - - - 1

16 ED Coating - 1 - - - - - - - 1

TOTAL 282 186 199 26 148 65 - 43 278 1,227

 TOOLING MANUFACTURING CAPABILITIES
PLANNING SIMULATION

NC DATA
DESIGN
MANPOWER MACHINING FACILITIES
No Task Qty NO ITEM TYPE TABLE SIZE BRAND QTY

1 Process Planning 3 1 Large NC Milling Double Column 2500 x 1200 1

OKUMA
2 BIW Project 7 2 Large NC Milling Double Column 2800 x 1500 SNK 1
Management
3 Large NC Milling Double Column 3800 x 1500 NC3 1
3 Machining 10 4 Machining Center CNC Vertical 1530 x 630 1
OKUMA
4 Finishing 12 5 Machining Center CNC Vertical 1800 x 720 OKUMA 1
6 Machining Center CNC Vertical 2200 x 850 OKUMA 1
DIES MAKING LEAD TIME
Small 11-12 weeks MACHINING
Medium 24-28 weeks

DELIVERY

TRIAL

DIES OUTPUT (YEAR 2000 – 2021)

Export 110 units
ASSEMBLY Local 1,788 units
(Small 819+ Med 969)
KAWASAKI TRY OUT ASAI DIES
PRESS -100T SPOTTING – 300T WIA DIES SPOTTING – 100T Total Dies 1,898 units
 RESEARCH & DEVELOPMENT
DIES MODELLING IDLE STAGE DESIGN (2D) MACHINING CNC DATA ROBOT ARM DESIGN (2D DIES DESIGN (2D)
(3D) (3D) & 3D) FULL 3D DESIGN

INSPECTION JIGS CHECKING FIXTURE PACKAGING DESIGN PRODUCT DESIGN DESIGN FACILITIES
ASSEMBLY JIGS DESIGN DESIGN (2D)

MATERIAL SPEC MANPOWER

DESIGN FACILITIES
LSAS Low Strength Alloy Steel CATEGORY Type Strength Range (MPa) THICKNESS Range (mm)
LSAS 270 ~ 370 0.6 ~ 2.5
Task TOTAL
HSS High Strength Steel
Cold Rolled HSS 400 ~ 450 0.6 ~ 2.5 1 Design 10
AHSS Advance High Strength Steel AHSS 590 ~ 780 0.6 ~ 2.5
Steel
UHSS 980 ~ 1500 0.6 ~ 2.5
2 CAE 4
UHSS Ultra High Strength Steel
Hot Rolled LSAS 270 ~ 370 0.6 ~ 2.5 3 Research 1
Steel HSS 400 ~ 450 0.6 ~ 2.5
Stainless
Steel 400 ~ 450 0.5 ~ 1.0
Steel
Aluminium 6 Series 280 ~340 1.5 ~ 3.2
LABORATORY / TESTING FACILITIES
Machine Spec. Quantity

Metallographic CO2 Welding Penetration Test

Stations
- 90/65 x 130 mm cutting capacity (Metacut)
- 25- 50 mm (Hot Mounting Press) 5
- 200 /250 mm (Forcipol 2V Grinder, Polisher)
- 10 x Zoom (Digital Microscope)
- Fluorescent lighting at 600-800 LUX (Fuming Cup Board)

Tensile, Separation Test

1
- Max 10 tonne
Material Hardness Test
- Integrating mechanical & Photo-electrical technologies
- Selectable testing model, conversion tables, pressure holding
time, file number input & data saving functions
2
- Data recording & data processing
- Printing output function

MORA Layout Machine

- X 4000mm, Y 1600mm, Z 1800mm
1

Portable CMM
- X 3000mm, Y 3000mm, Z 3000mm
3

3D laser scanner
- Detailed Color Scan up to 10µm
2
NDT Spot Checker
- Up to 7.0 mm thickness of materials
1

Scratch Hardness Test

- Pencil vary from 8B to 10H (20 types)
1
 PHN SUBSIDIARY – DHMSB

Incorporated April 2015

Business Nature Electrical & Electronics Devices Manufacturing for Automotive &
Non-Automotive, Agriculture Vehicles Assembler

Operation Address :
Lot 5032, Jalan Teluk Datuk 28/40, Shareholding 100% owned by PHN Industry Sdn Bhd
Seksyen 28, 40400 Shah Alam,
Selangor Darul Ehsan, Malaysia
Total Employees 49

Customers

Technical Collaboration Siam Furukawa Co Ltd, Atsumitec

 DHMSB AUTOMOTIVE E&E PRODUCTS

GEAR LEVER

AUTOMOTIVE
BATTERY
 EXPORT MARKETS

FICOSA China
CAMFIL France

BAFCO INC, U.S.A

FICOSA China CAMFIL France BAFCO, U.S.A

30
 PHN GROUP AWARDS & ACCOLADES
2022
2019 2019 2021 2021 PROTON
2018 GEELY PROTON 2020
HONDA HONDA Appreciation
PROTON Best Excellent ICC HONDA
Supplier Best Award
Cooperation Technology Champion Quality 2022
of The Delivery Business
Award Development Appreciation PROTON
Year Award Continuity
Award Award Appreciation
Winner
Award
Business
2018 2018
2022 Continuity
HONDA HONDA 2020 2021 2021
2019 PROTON Finalist
Delivery Environment HONDA HONDA HONDA After
Appreciation Appreciation HONDA Best PPCSB
New Model Best Sales
Award Award Environment Supplier
Continuous Effort Cost Performance
Appreciation Award Award
Award Award Award
Finalist

20152018 2019 2020 2021 2022

2018 2018 2019 2019

PERODUA PERODUA HONDA MPC 2021 2022
PSSB PSSB Best National CROP DRB-HICOM PERODUA
Excellent Excellent Delivery ICC 2020 #4 Biggest Cost Special 
Quality Delivery Award Champion HONDA Saver Award Appreciation
Vendor Award Best Delivery Award
Award
2019
2018 PERODUA 2022
2018 PERODUA
PERODUA PSSB PSSB Best
Performance Special 
PESPA Best 2019 Appreciation
Award Practice Supplier HONDA Award
Vendor Award NHC 1st Runner-up
 PHN GROUP STRENGTHS
QUALITY SYSTEM
ISO 9100 (2018), ISO/TS 16949, ISO 14001,
OHSAS 18001, ISO 9001

FINANCIAL STRENGTH MAJOR OEM SUPPLIER/TIER-1

- PROVEN TRACK RECORD -   MAJOR SUPPLIER FOR PROTON,  PERODUA,
- RECOGNIZED BY LEADING FINANCIAL Competitive Cost
HONDA, TOYOTA, MITSUBISHI & VW
INSTITUTIONS
EXAMPLE
IT SOLUTIONS R&D & LABORATORY
- ERP LN 10.6 APPLICATION - DESIGN (PRODUCT, TOOLING, MHE)
- INVENTORY/PLANNING SYSTEM - CAD/CAM/CAE
- HR SYSTEM -TEST & MEASUREMENT
Excellent Delivery

ASSEMBLY & PAINTING SOLUTIONS

- SUB-ASSY TO MODULE ASSY STAMPING/MACHINING/RF SOLUTIONS
- MANUAL, SEMI AUTO, AUTOMATIC & - TONNAGE FROM 30T TO 1300T
TOOLING MANUFACTURING
ROBOTIC LINE, MIG WELD - SMALL TO MEDIUM LARGE - CNC TURNING, MILLING
- ED COATING - ROLL FORMING (RF), LASER CUT
- JIGS AND CHECKING FIXTURES
- E & E PRODUCTS ASSEMBLY
- DESIGN, CAD/CAM/CAE
- MANUFACTURING, ASSEMBLY, TRIAL &
VERIFICATION
 Marketing & Sales
Tel: +603 5191 4636 ext 131
Email: sales@phn.com.my

PHN INDUSTRY SDN BHD

Lot PT 75-77, Jalan 26/6,
Kawasan Perindustrian HICOM
Seksyen 26, Peti Surat 7306,
40710 Shah Alam, Selangor Darul Ehsan, MALAYSIA.
Tel: +603 5191 4636 Fax: +603 5191 4630
www.phn.com.my
TERIMA KASIH
THANK YOU