INSPECTION AND CERTIFICATION

FOR
PLANT AND INDUSTRIAL SAFETY

Presented By
Ir. SYED FADZIL BIN SYED MOHAMED, P.Eng, CEng
Product Certification and Inspection Department

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 PRESENTATION OUTLINE

 SIRIM BERHAD
 SIRIM QAS INTERNATIONAL SDN BHD
 SCOPE OF SERVICES
(Engineering Inspection Section)
 WHY CHOOSE US?
 QUESTIONS AND ANSWERS

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 PRESENTATION OUTLINE

 SIRIM BERHAD
 SIRIM QAS INTERNATIONAL SDN BHD
 SCOPE OF SERVICES
(Engineering Inspection Section)
 WHY CHOOSE US?
 QUESTIONS AND ANSWERS

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 INTRODUCTION ABOUT SIRIM BERHAD

 SIRIM-Standard and Industrial Research Institute of

Malaysia
 Established in 1975 under the SIRIM (Incorporation) Act
157
 Merger of National Institute of Science & Industrial
Research (NISIR) and Standard Institute of Malaysia
(SIM)
 Corporatised into wholly-owned Government company
on 1st September 1996 under the MOF Inc.
 Multi-disciplinary R & D agency under MOSTI

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 PRESENTATION OUTLINE

 SIRIM BERHAD
 SIRIM QAS INTERNATIONAL SDN BHD
 SCOPE OF SERVICES
(Engineering Inspection Section)
 WHY CHOOSE US?
 QUESTIONS AND ANSWERS

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 SIRIM QAS INTERNATIONAL SDN. BHD.

 Wholly owned subsidiary of SIRIM Berhad

 Incorporated under Malaysian companies Act 1965 on
18th November 1996
 Started operations on 1st March 1997, taking over all
certification and inspection services in Malaysia
previously provided by SIRIM
 Merged with testing services on 1st February 2000
 Leading Certification and Testing Body in Malaysia
 Internationally recognised Conformity Assessment
Body

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 SIRIM QAS INTERNATIONAL SDN. BHD.
BOARD OF DIRECTORS
COMPANY SECRETARY

CERTIFICATION ADVISORY COMMITTEE (CAC)

SHARIAH ADVISORY COUNCIL (SAC)

MANAGING DIRECTOR
GENERAL MANAGER MOHD AZANUDDIN SALLEH MANAGING DIRECTOR’S OFFICE
SQASI CHINA COUNSEL (LEGAL) - NORRIDZA ABDUL HALIM
LEE LAY KUAN HEAD (MSQOHSE) - FAUZIAH AHMAD

GENERAL MANAGER
SENIOR GENERAL MANAGER SENIOR GENERAL MANAGER SENIOR GENERAL MANAGER
MANAGEMENT SYSTEM CERTIFICATION TESTING SERVICES DEPARTMENT PRODUCT CERTIFICATION & INSPECTION CORPORATE SUPPORT SERVICES
DEPARTMENT NUR FADHILAH MUHAMMAD DEPARTMENT DEPARTMENT
HALIZA IBRAHIM
PARAMA ISWARA SUBRAMANIAM TN. HJ. BASORI BIN HJ. SELAMAT
SENIOR GENERAL MANAGER OFFICE
- SALES HEAD
HEAD HEAD
FOOD, AGRICULTURE & FORESTRY - CUSTOMER SERVICE CENTER HUMAN RESOURCE &
INTERNATIONAL BUSINESS
SECTION - BRANCH OFFICE ADMINISTRATION SECTION
HARMAN ALANG KASIM
RADZIAH MOHD DAUD HAMIDAH AB HAMID

HEAD HEAD
HEAD
MECHANICAL & AUTOMOTIVE MECHANICAL & AUTOMOTIVE SECTION HEAD
ELECTRICAL & ELECTRONIC STRATEGIC PLANNING
SECTION TN. HJ. SUHAIMI MAHMOOD
HARMAN ALANG KASIM
KHALID HASSAN SECTION
AZLAN ADNAN
HEAD HEAD
HEAD
CIVIL & CONSTRUCTION SECTION CHEMICAL & CONSUMER SECTION
HAHNAS MAHBUT
INDUSTRIAL & CONSUMER
MOHD AZAM MOHD YUNUS MOHD HAMIM IMAM MUSTAIN HEAD
HEAD HEAD FINANCE SECTION
ELECTRICAL & ELECTRONIC SECTION HEAD SHAIFFUDDIN SARIRAN
RADIO FREQUENCY & EMC SECTION
ZAKARIA MOHAMAD NOR SHAIK MOHD JAMALDIN COMMUNICATION & MULTIMEDIA
FAUZIAH FADZIL
HEAD HEAD
CHEMICAL & MATERIAL SECTION CORPORATE AFFAIRS &
HEAD
DR. YAP CHEE KEONG HEAD MARKETING SECTION
ELECTRICAL & ELECTRONIC SECTION
M. ZAMRI MUSTAFFA TECHNICAL SECTION PATRICIA LIMBANG
HEAD CHEN SENG HOCK
SERVICES SECTION
LEE LAY KUAN (CARETAKER) HEAD
CIVIL & CONSTRUCTION SECTION
HEAD TN. HJ. MOHD FAUZI ISMAIL
TECHNICAL SECTION
AMINAH ANG HEAD
FIRE PROTECTION SECTION
HEAD ROHAYA IBRAHIM
SALES & CUSTOMER SERVICES SECTION
CHANG BOON PING
HEAD
TECHNICAL AND CALIBRATION SECTION
HEAD
ABD. RAHMAN DOLMAT 1st June 2010
SUSTAINABILITY CERTIFICATION SECTION
AMINAH ANG (CARETAKER)
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 SIRIM QAS INTERNATIONAL SDN BHD
Block 22 & 25
•50 acres site ADMIN BUILDING
EIS Ground Floor, Block 8

•11 buildings
•800 staff Block 9, 11,
12, 13, 14, Block 3 & 4
•4 Off-Campus 16 Management System
Testing Labs Certification
Department
•1 Branch-Office

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 SIRIM QAS INTERNATIONAL SDN BHD

 FIRST Malaysian Incorporated Company Authorised

and Gazetted by the Department of Occupational Safety
and Health (DOSH) as Inspecting Authority under the
Fourth Schedule of Factories and Machinery Regulation
1970 (Managed by Engineering Inspection Section)

Independent THIRD PARTY Inspection and Verification

Body that provide support to the oil & gas,
petrochemical, power / energy, process industries and
other engineering sectors as per regulatory
requirements, codes, standards and specifications for
any items related to new construction as well as in-
service inspection

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 LAWS OF MALAYSIA

•Inspecting Authority •Duties of Manufacturer •Petroleum Safety Measures

•Boiler •Duties of Suppliers •Pipeline works
•Pressure Vessel •Designed to be safe •Gas Supply
•Lifting Devices •Construct to be safe •Inspection
•Machineries •Installed to be safe
•Inspection •Inspection

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 PRESENTATION OUTLINE

 SIRIM BERHAD
 SIRIM QAS INTERNATIONAL SDN BHD
 SCOPE OF SERVICES
(Engineering Inspection Section)
 WHY CHOOSE US?
 QUESTIONS AND ANSWERS

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 STATUTORY INSPECTION

• NEW Construction Of CODES Related

Components (Design Reviewing /
Witnessing / Construction Inspection)
• Welding and Material Documentation
• Periodic In-service Inspection &
Recertification
• Repair & Modification (Review &
Endorsement)
• Lifting Equipments

•Department of Occupational Safety and Health (DOSH)

•Energy Commission / Suruhanjaya Tenaga (ST)
•Suruhanjaya Perkhidmatan Air Negara (SPAN)
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 REVIEW AND ENDORSEMENT OF TEST / INSPECTION
AND QUALITY PROCEDURE / REPORT

• Procedure MUST be RECENT, SPECIFIC and

TRACEABLE
• Applicable CODES are met
• Quality program requirements are met
• Test / Inspections reliable AND repeatable
• Report in conformance with approved
procedure

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 MOCK-UP QUALIFICATION TEST AND COMPETENCY
ENDORSEMENT OF FIELD BASED PERSONNEL

• NDT competency fairly basic

• Test meant to VERIFY competency & capability
• Field based personnel fit-for-purpose
• Ability to conduct CONSISTENTLY high quality
inspection based on approved procedures
• Test performed on CLIENT agreeable pre-
determined FLAWED specimen
• Added level of confidence to CLIENT
• Mobilise only APPROVED personnel

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QUALIFICATION OF WELDING PROCEDURE SPECIFICATION
PROCEDURE QUALIFICATION RECORD
WELDER PERFORMANCE QUALIFICATION TEST
ELECTRODE APPROVAL
• Review and approve the welding procedure
and qualification record
• Witness laboratory & supplementary testing
of test piece
• Review NDT or other test results
• Review and approve welder certificate
• On site verification of production against
approved procedure

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 OIL STORAGE TANK
INSPECTION AND CERTIFICATION

• NEW, ON-LINE and OFF-LINE Inspection

• Tank Shell and Roof Corrosion / Thickness
Ultrasonic Mapping Test
• Tank Annular Long-Range Ultrasonic Test
• Tank Bottom Floor Testing
• Vacuum Box Leak Testing
• Acoustic Emission Tank Floor Test
• Tank Volumetric Verification and Calibration

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 OIL STORAGE TANK
INSPECTION AND CERTIFICATION

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IN-SERVICE CONDITION ASSESSMENT, FITNESS FOR SERVICE (FFS)
ASSESSMENT AND REMAINING LIFE ANALYSIS

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 LIFTING EQUIPMENT INSPECTION AND CERTIFICATION
(New and In-Service)

• Offshore Containers (BS 12079)

• Cranes (On-Shore and Off-Shore)
• Wire Ropes
• Slings

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 THIRD PARTY VENDOR INSPECTION ON BEHALF OF
OWNER @ FACTORY / MANUFACTURING SITE
• REVIEW Vendors' Project Quality Plan (PQP) & Procedures.

• VERIFY materials used comply with CLIENT Specifications.

• VERIFY applicable welding related matters have been qualified.

• VERIFY NDT / DT have been carried / results are acceptable.

• MONITOR Quality Control.

• PREPARE progress reports / status.

• CHECK NCR raised (CLIENT action requirement)

• WITNESS pressure / functional tests / commissioning.

• ISSUE Inspection Release Note / Certificate upon satisfactory completion.

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INSPECTION AND VERIFICATION
(OFFSHORE)

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INDEPENDENT VERIFIER FOR GOVERNMENT FUNDED
PROJECTS AND ASSETS

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INSPECTION CERTIFICATE

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 PRESENTATION OUTLINE

 SIRIM BERHAD
 SIRIM QAS INTERNATIONAL SDN BHD
 SCOPE OF SERVICES
(Engineering Inspection Section)
 WHY CHOOSE US?
 QUESTIONS AND ANSWERS

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 WHY CHOOSE US?

• COMPLETE Review / Endorsement / Certification of the

inspection activities can be conducted LOCALLY with
FULL compliance of the LAW and REGULATION
• Localised one stop services supported by complete
testing facilities within the organisation
• Full-time, permanent and qualified personnel with more
than 300 man-years of accumulated inspection
experience within the organisation
• Value for money inspection package and solution
according to requirements – e.g. package for inspection
with a quality and safety management for plant / factory

REGISTERED
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PETRONAS LICENSE

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PETRONAS LICENSE

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PETRONAS LICENSE

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 PRESENTATION OUTLINE

 SIRIM BERHAD
 SIRIM QAS INTERNATIONAL SDN BHD
 SCOPE OF SERVICES
(Engineering Inspection Section)
 WHY CHOOSE US?
 QUESTIONS AND ANSWERS

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 Q & A
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 MAIN OFFICE
Building 8, SIRIM Complex
No. 1, Persiaran Dato' Menteri
Section 2, 40911 Shah Alam,
SELANGOR DARUL EHSAN

TEL : +603 - 5544 6400

FAX : +603 - 5544 6757

http://www.sirim-qas.com.my
E-Mail : syed@sirim.my
Tel : 60-3-5544 5636 (Direct Line)
Mobile : 60-19-322 3375

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