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Wellheads and Xmas Trees DPT May 2004
Wellheads and Xmas Trees DPT May 2004
1 HANG-OFF WEIGHT
2 CONTAINS PRESSURE
Flow Control
Equipment ( 3/4/5 ) Xmas Tree
Tubing
C Section
Suspension
Equipment ( 2 )
B Section
Casing
A Section
Suspension
Equipment ( 1 )
DPT Wellheads & Xmas Trees
What do we find ?
Using the diagram on the right:
B Section
A Section
Xmas Tree
BOP Stack
2000 13.8
3000 20.7
5000 34.5
10,000 69.0
15,000 103.5
20,000 138.0
Note: The MPa readings are rounded off to preserve the same
ratio of pressure ratings.
Note: Temperatures listed in table refer to surface temperatures and not BHST.
A higher PSL level requires a greater level of testing and the traceability of
the materials.
Appendix A of the specification has a flow chart which helps define the
PSL level required.
Ring groove
Side outlets
threaded or
Landing area for studded
Casing Hanger
Test port
Flanged
Clamp hub
Integral
outlet
outlet
DPT Wellheads & Xmas Trees
CHH - Base Plate
The casing head may be used in
conjunction with a base plate for more
effective weight distribution.
Cellar
Surface casing
Conductor pipe
DPT Wellheads & Xmas Trees
CHH – Identification
API Specification 6A
Each casing head is identified by :
3. Bottom connection
5. Type of material.
7. PSL level.
DPT Wellheads & Xmas Trees
CHH - Identification
Example :
•
•
•
•
•
•
Type RX
(octagon asymmetrical
shape)
Type BX
TYPE 6BX (square cross section with
tapered edges)
Standoff No Standoff
Normally not
threaded as
pressures higher
Eg >3000psi.
Side outlets
threaded or
Landing area for studded /
Casing Hanger flanged
(threaded not
common)
Bottom connection
compatible with the top
connection on the
Test port
previous casing head or spool
Pack Off or Secondary Seal.
Designed to fit around OD of
DPT Wellheads & Xmas Treescurrent casing
Casing Head Spools - Description
LOCK SCREW
(not very common)
PRIMARY LOAD
SHOULDER
VALVE REMOVAL
PLUG THREADS
SEALANT INJECTION
PORT
TEST PORT
Top connection
13 5/8 " x 5000 psi
Bottom connection
20 3/4 " x 2000 psi
a) Type of flanges.
b) Ring gasket types and number.
c) Sizes, lengths and number of studs required for the
flanges.
Landing area
Intermediate
casing
Conductor
pipe
Surface casing
DPT Wellheads & Xmas Trees
Casing Hangers - Functions
Wraparound
casing slips
SLIPS
BOWL
ELASTOMER
SEAL ELEMENT
FMC - C22
Dual slips
distribute casing
load to reduce
casing deflection
at high loads.
The C29 will not
collapse casing
FMC - C29
even at high
High load hanger
casing loads.
DPT Wellheads & Xmas Trees
Wraparound casing slip type hangers with sealing
capability independent of casing load.
• Sometimes it is desired to
obtain seal independent of
the casing load because
there is no casing load
available to energize the
seal. – example mudline
ABB – Vetco FC-22M Hanger systems.
• In other cases an
extremely heavy load
could damage the packing
SEAL element.
SLIP • Usually installed at the
BOWL casing head or spool
SLIP • Elastomer seal
mechanically activated by
Vetco “WE” Casing Hanger
DPT Wellheads & Xmas Trees
cap screws
Wraparound casing slip hanger with double
sealing capability ( casing weight plus cap
screws )
SEAL PLATE SEAL
SLIP
BOWL
SLIP
Cameron Casing
Hanger SB5
DPT Wellheads & Xmas Trees
Mandrel type hangers
Metal-to-Metal area
contact seal
DPT Wellheads & Xmas Trees
Installing Casing hangers Recommended
casing cutoff
Chamfer height
• Caution : make sure no collar
inside CHH/CHS
• After cement casing, wash
CHH/CHS
• Lift BOP, Unlatch and Set the slips
following procedures
• Cut off the casing approximately
20" above the top face of the
CHH/CHS.
• Remove BOP
• Cut off the remaining stub to the
appropriate height dictated by the
next spool. Casing
• Chamfer OD and bore of casing hanger
stub.
DPT Wellheads & Xmas Trees
When ordering Casing Hanger :
Casing hangers are ordered together with the
wellhead sections since not all hangers are
suitable for all sections.
Primary Seals
Secondary seals prevent
communication of pressures with
the annulus above.
Therefore, there are two separate barriers which prevent pressure from
communicating with the environment outside the wellhead and up with the
subsequent annulus. DPT Wellheads & Xmas Trees
Isolation of Annulus with Primary Seal
TEST PORT
SPACER RING
CASING
DPT Wellheads & Xmas Trees CASING HANGER
Tubing Head Spools
Third element of the wellhead
VALVE REMOVAL
PLUG THREADS
TEST PORT
Pack off designed to fit
around OD of production
casing DPT Wellheads & Xmas Trees
THS – Identification API Spec 6A
Ex : 11" x 5000 psi Top - 13 5/8 " x 5000 psi Btm
Two x 2 1/8” 5000psi Studded Side Arm outlets
Temperature: T
Material:AA
PSL 1
Top connection
11" x 5000 psi
Bottom connection
13 5/8 " x 5000 psi
Tubing Bonnet
Tubing Head Spool
Tubing Hanger
Production casing
Functions :
• Suspends the tubing
• Seals off the annulus
• Provides a seat for a back pressure valve
(BPV) that can be temporally installed
allowing the BOP stack or X-mas tree to
be removed
0-Rings
BPV threads
Tubing threads
Extended
seal neck
Control line
assembly
Model TC-1A-ENS
DPT Wellheads & Xmas Trees
Example : Vetco single tubing hanger
Tubing head
adapter
Control line
Lock screw assembly
BPV seat
Tubing Head
Tubing hanger Spool
Tubing
Retain screws
Hanger plates
Tubing Hanger
Shear screws
Bridge plates
Alignment pins
Support ring
DPT Wellheads & Xmas Trees
Tubing Hangers
Sealing of tubing hanger in wellhead
Xmas tree
Seals
Tubing Tubing
hanger head
spool
Tubing
DPT Wellheads & Xmas Trees
Xmas Tree
Common to have a swab
valve between cross and This should have a choke and
needle valve flowline connected rather than
a pressure gauge. Buy the Weldneck
flange to connect to production
Use upper master valve
1. 2 stands of HWDP.
2. combination tool onto
HWDP
3. drill pipe landing joint.
2. Landed on 45° shoulder in
housing.
Stem packing
Grease injection
fitting
Stem
Bonnet
Bonnet seal ring
Seat
( metal-to-metal sealing) Body
Gate
DPT Wellheads & Xmas Trees
Gate Valve Specifications
Every gate valve is manufactured in accordance
with API Spec 6A, and when applicable to NACE
MR-01-75 .
Five specifications are required when ordering a
product.
1. nominal bore size
2. working pressure
3. material class
4. temperature class
5. product specification level
Note :
Chokes are not to be
used as shut off valves.
( API 6A)
DPT Wellheads & Xmas Trees
Chokes - Functions
TEST PORT
SECONDARY
PACK-OFF
CASING HANGER
CASING
DPT Wellheads & Xmas Trees
Wellheads and Well Control
A wellhead, BOP, Xmas Tree are secondary
methods for Well Control after the hydrostatic of the
fluid column in the well.
VR Plug in Place
‘B’Annulus sealed as casing cemented in previous shoe
Casing Design
Surface temperatures and pressures through out life of well.
Wellbore fluid composition. ( hydrocarbons, brine, and H2S, CO2, etc.)
This in turn will define the following for all the components:
Material – eg AA, BB, DD, etc,
Temperature rating eg, K, R, V etc.
PSL level ( 1 to 4 )
5 ½” Production Tubing
J55 – 94# Big Omega Surface - 20” – 1500 ft. Expected LOT = 14.5 ppg
The formation between 1500 and 5000 ft is a plastic clay. The mud weight for
this section will start at 9.0 ppg and will be increased progressively to 10.5
ppg.
P110 – 72# BTC Intermediate – 13 3/8” 5000 ft – Expected LOT = 17.5 ppg
The formation between 5000 and 9000 ft is a highly compacted shale with
sand stringers between 7000 and 8000 ft. These stringers could contain
pockets of gas. The mud weight for this section will start at 14.0 ppg and will
be increased progressively to 15.5 ppg.
C95 – 58.4# New Vam Production Casing 9 5/8” – 9000 ft.
7” Liner – 8500 - 10,000 ft. ABC Productive Sands – from 9300 to 1000 ft. Estimated formation pressure = 7500
C95 38# New Vam psi. HDPT Wellheads & Xmas Trees
2S content = 0 ppm. BHT = 180 F.
o
Exercise # Group 2
Discussion Groups
1) Design a basic wellhead and Tree for the following development well.
3 ½” Production Tubing
K55 – 68# BTC Surface – 13 3/8” – 1500 ft. Expected LOT = 14.5 ppg
The formation between 1500 and 5000 ft is a plastic clay. The mud weight for
this section will start at 9.0 ppg and will be increased progressively to 10.5
ppg.