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Mechanical Amplifying
Sensors
System Electronics
Physical Measurement
phenomenon Output
Measurement output:
interaction between a sensor and the environment surrounding the sensor
Measurement errors:
System errors: imperfect design of the measurement setup and the approximation, can be
corrected by calibration
Sensor
For Electrical
variable to Signal
measure
• The term transducer is often used in relation to measurement systems. Transducers are defined as
an element that converts a change in some physical variable into a related change in some other
physical variable. It is generally used for an element that converts a change in some physical
variable into an electrical signal change.
• Thus sensors can be transducers. However, a measurement system may use transducers, in
addition to the sensor, in other parts of the system to convert signals in one form to another
form.
• Thus if the measured value is 10.1 when the true value is 10.0, the
error is +0.1. If the measured value is 9.9 when the true value is 10.0,
the error is-0.1.
• Range
– The range (or span) of a sensor is the difference between the minimum (or
most negative) and maximum inputs that will give a valid output. Range is
typically specified by the manufacturer of the sensor.
• Resolution
– The resolution of a sensor is the smallest increment of input that can be
reliably detected. Resolution is also frequently known as the least count of
the sensor. Resolution of digital sensors is easily determined.
True value
measurement
Accuracy vs. Precision
• Sensitivity
Sensor sensitivity is defined as the change in
output per change in input. The sensitivity of
digital sensors is closely related to the resolution.
The sensitivity of an analog sensor is the slope of
the output versus input line. A sensor exhibiting
truly linear behavior has a constant sensitivity
over the entire input range. Other sensors exhibit
nonlinear behavior where the sensitivity either
increases or decreases as the input is changed, as
shown in Figure
• In the unstable case, a small motion of the ball away from the equilibrium position will
cause the ball to move “far” away, as it rolls down the hill.
• In the stable case, a small movement of the ball away from the equilibrium position
will eventually result in the ball returning, perhaps after a few oscillations.
• the absence of friction causes the ball to oscillate continuously about the equilibrium
position once a small movement has occurred. This special case is often known as
marginal stability, since the system never quite returns to the equilibrium position.
f(t)
• Based on excitation
– Active > Do not need external energy
(Thermocouple, piezoelectric, solar cells, tachogenerator )
– Passive > needs external source
(Strain Gauge, R.T.D, L.V.D.T, Photoconductive, etc. )
Classification of Sensors
• Mechanical quantities: displacement, Strain, rotation velocity, acceleration,
pressure, force/torque, twisting, weight, flow
• Thermal quantities: temperature, heat.
• Electromagnetic/optical quantities: voltage, current, frequency phase;
visual/images, light; magnetism.
• Chemical quantities: moisture, pH value
Specifications of Sensor
• Accuracy: error between the result of a measurement and the
true value being measured.
• Resolution: the smallest increment of measure that a device
can make.
• Sensitivity: the ratio between the change in the output signal
to a small change in input physical signal. Slope of the input-
output fit line.
• Repeatability/Precision: the ability of the sensor to output the
same value for the same input over a number of trials
Specifications of Sensor
• Dynamic Range: the ratio of maximum recordable input amplitude to minimum input
amplitude, i.e. D.R. = 20 log (Max. Input Ampl./Min. Input Ampl.) dB
• Linearity: the deviation of the output from a best-fit straight line for a given range of the
sensor
• Transfer Function (Frequency Response): The relationship between physical input signal
and electrical output signal, which may constitute a complete description of the sensor
characteristics.
• Bandwidth: the frequency range between the lower and upper cutoff frequencies,
within which the sensor transfer function is constant gain or linear.
• Noise: random fluctuation in the value of input that causes random fluctuation in the
output value
Attributes of Sensors
• Operating Principle: Embedded technologies that make sensors function, such as
electro-optics, electromagnetic, piezoelectricity, active and passive ultraviolet.
• Dimension of Variables: The number of dimensions of physical variables.
• Size: The physical volume of sensors.
• Data Format: The measuring feature of data in time; continuous or
discrete/analog or digital.
• Intelligence: Capabilities of on-board data processing and decision-making.
• Active versus Passive Sensors: Capability of generating vs. just receiving signals.
• Physical Contact: The way sensors observe the disturbance in environment.
• Environmental durability: will the sensor robust enough for its operation
conditions
Characteristics of Measurement Systems
• Accuracy Precision
• Linearity and Nonlinearity
• Hysteresis
• Sensitivity
• Repeatability
• System Response
• Frequency Response
• Motion Sensors:
• Translational and
• Rotary Optical Encoders
• Tachometers with output signal as electrical quantity
Track
Slider Contact
The maximum loading error occurs when the pot is 2⁄3 of full range. If you were to rework
this problem for a pot voltage of 2.5 V, you would find the error is only 0.045 V.
Therefore, the effect of loading errors is not linear.
The controller will be programmed to understand that 3° of the pot corresponds to only 1° of
the actual arm.
The resistive element of a wire-wound pot is made from 10 in. of 100 Ω/in.
resistance wire and is wound as a coil of 200 loops. The range of the pot is
350°. What is the resolution of this pot ?
plate separation
Central Plate
Downward Plate
• Push-pull displacement sensor. It consists of two capacitors, one between the
movable central plate and the upper plate and one between the central
movable plate and the lower plate.
• The displacement x moves the central plate between the two other plates. Thus
when the central plate moves upwards it decreases the plate separation of the
upper capacitor and increases the separation of the lower capacitor. Thus the
capacitance of the upper capacitor is increased and that of the lower capacitor
decreased.
• When the two capacitors are incorporated in opposite arms of an alternating current bridge, the
output voltage from the bridge is proportional to the displacement.
• Such a sensor has good long-term stability and is typically used for monitoring displacements
from a few millimetres to hundreds of millimetres.
It has a relatively short range of about 2 in., but it has the advantage of no sliding
contacts.
If the iron core is exactly in the center, the voltages induced on the secondary's by the
primary will be equal and opposite, giving a net output (Vnet) of 0 V [as shown in (c)].
Consider what happens when the core is moved a little to the right. Now there is more
coupling to secondary 2 so its voltage is higher, while secondary 1 is lower. Figure (d)
illustrates the waveforms of this situation. The algebraic sum of the two secondary's is in
phase with secondary 2, and the magnitude is proportional to the distance the core is off
center.
• The magnitude represents the distance that the core is off center, and the phase angle represents
the direction of the core (left or right.)
The output of the LVDT goes first to a phase-sensitive rectifier. This circuit compares
the phase of LVDT output with the reference voltage.
If they are in phase, the rectifier outputs only the positive part of the signal.
If they are out of phase, the rectifier outputs only the negative parts.
11/27/2023 Dr. Suhas Deshmukh 77
LVDT Interface Circuit
• Next, a low-pass filter smoothes out the rectified signal to produce DC. Finally, an amplifier
adjusts the gain to the desired level.
• The output of the LVDT interface circuit is a DC voltage whose magnitude and polarity are
proportional to the linear distance that the core is offset from the center.
• Some integrated circuits, such as the AD698 (Analog Devices), combine all the functions shown
within the box (of Figure) on a single chip.
The angle of the shaft is deduced from the output of the photocell.
The photo sensors are not exactly in a straight line. In this case, sensor B1 is
out of alignment (it’s ahead) and switches from a 1 to a 0 before the others.
This causes a momentary erroneous output of 5 (0101).
• Position is determined by
counting the number of slots
that pass by a photo sensor,
where each slot represents a
known angle.
This system requires an initial reference point, which may come from a
second sensor on an inner track or simply from a mechanical stop or limit
switch.
the two sensors,V1 and V2, are located slightly apart from each other on the
same track
As disk is rotated in the CW direction [starting again from the position shown in
Figure(a)]. This time V1 goes off immediately, and V2 stays on for half a slot and
then goes off. Later V1 comes on, followed by V2 coming on. Figure (c) shows the
waveforms generated by V1 and V2.
Block diagram of
an incremental V1
Count-down CLR
encoder system.
• One approach to the problem might be to disable or “freeze” the counter (i.e. put
a latch (a temporary holding register) between the counter and the computer)
during the time when the computer is receiving data.
• Drawbacks:
• (1) Being a mechanical device, they eventually wear out, and
• (2) they require a certain amount of physical force to actuate.
material cadmium sulfide (CdS), its Light to fall directly on the PN junction which
resistance decreases when the light increases the reverse-leakage current
level increases