IC Engine & Heat recovery

power generation
By- Harun Bhuyaan, MBA.
-Marine Chief Engineer and O&M Expert in Power Generation.

Presented by Harun Bhuyaan

presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
presented by Harun Bhuyaan
Internal Combustion Engine
• Combustion

presented by Harun Bhuyaan

Internal/ External

presented by Harun Bhuyaan

Internal

Reciprocating presented by Harun Bhuyaan

Rotary
Internal-External

Gas/ Steam Turbine- Combined cycle

presented by Harun Bhuyaan
Examples of IC and EC engines

• Gas/Steam combined cycle power plant

• Coal powered
• Gas Engines (reciprocating)
• Diesel Engines (HFO/ LFO)

presented by Harun Bhuyaan

4stroke/ 2stroke

presented by Harun Bhuyaan

2 Stroke Cycle diagram

presented by Harun Bhuyaan

4 stroke cycle diagram

presented by Harun Bhuyaan

Simple 4 stroke cycles

presented by Harun Bhuyaan

4 stroke

presented by Harun Bhuyaan

IC Engine- Components

presented by Harun Bhuyaan

Engine component animation- courtesy RR

presented by Harun Bhuyaan

Engine Block and oil sump

presented by Harun Bhuyaan

Crankshaft

presented by Harun Bhuyaan

Connecting Rod

presented by Harun Bhuyaan

Cylinder Liner & Piston

presented by Harun Bhuyaan

Cylinder Head

presented by Harun Bhuyaan

Camshaft and valve tappets

presented by Harun Bhuyaan

Fuel injection pump and Injector

1) Injector

2) Accumula

3) HP-pump
4) Shielded HP-pipes
5) Drive cam

presented by Harun Bhuyaan

Engine Operation Systems
• Charge Air and Exhaust Gas
• Fuel
• Lubricating Oil
• Cooling Water
• Compressed Air

presented by Harun Bhuyaan

Charge air system

(1) Charge air filter

(2) Charge air silencers
(3) Turbochargers
(4) Charge air coolers
(5) Receiver & pulsation damper

presented by Harun Bhuyaan

 Charge air system
Charge air filter

Remove dust & impurities from

charge air in different stages parts
are bellows.
 Wire mesh.
 Weather louver.
 Multi duty panel.
 Chevronet filter.

presented by Harun Bhuyaan

 Charge air system
Charge air filter

presented by Harun Bhuyaan

 Charge air system
Charge air silencers
Reduce sound pressure
level approx 120 dB(A) to
35 dB(A)

presented by Harun Bhuyaan

 Charge air system
Turbocharger

presented by Harun Bhuyaan

 Charge air system
Turbocharger

presented by Harun Bhuyaan

presented by Harun Bhuyaan
 Charge air system
Charge air cooler/ Heat Exchanger
Approx 150 to 55 degrees

presented by Harun Bhuyaan

 Exhaust system

 SPEX.
 Wastegate.
 Exhaust gas silencer and stack.
 Exhaust gas boiler.
 3-way damper
 Exhaust gas ventilation unit.
 Turbochargerspresented by Harun Bhuyaan
Exhaust system
SPEX

presented by Harun Bhuyaan

 Exhaust system
Wastegate

presented by Harun Bhuyaan

 Exhaust system
A flue-gas stack is a type of
chimney, a vertical pipe,
channel or similar structure
through which Combustion
product gases flue gases are
exhausted to the Outside.

presented by Harun Bhuyaan

presented by Harun Bhuyaan
presented by Harun Bhuyaan
Fuel system

presented by Harun Bhuyaan

Lube oil system

(1) Circulation pump

(2) Pre-lubrication pump
(3) Oil cooler
(4) Temperature control valve
(5) Automatic filter
(6) Centrifugal filter
presented by Harun Bhuyaan
Lube oil system

presented by Harun Bhuyaan

Lube oil system

presented by Harun Bhuyaan

 Lube oil system
Temperature
control/Thermostat valve
A temperature control valve
directs the lubricating oil to the
cooler according to the
temperature of the oil.

presented by Harun Bhuyaan

Lube oil system

presented by Harun Bhuyaan

Lube oil system

presented by Harun Bhuyaan

Cooling water system

(1) Water pump

(2) Charge air coolers
(3) Lubricating oil cooler
(4) Temperature control valve
(5) Radiators
(6) Expansion vessel
(7) Preheating unit
presented by Harun Bhuyaan
Cooling water system

presented by Harun Bhuyaan

Cooling water system

presented by Harun Bhuyaan

Cooling water system

presented by Harun Bhuyaan

 Cooling water system
Water volume

Function

presented by Harun Bhuyaan

 Engine starting system

1 .Blocking device
2. Main starting valve
3. Flame arrester
4. Safety valve
5. Starting valve
6. Starting air distributor

presented by Harun Bhuyaan

Compress air system

(1) Starting air unit

(2) Starting air vessel
(3) Instrument air unit

presented by Harun Bhuyaan

Waste Heat recovery Boiler(EGB)

presented by Harun Bhuyaan

presented by Harun Bhuyaan
Turbine cycle

presented by Harun Bhuyaan

 Desuperheater
Cooling water inlet Common Header
Temp. 360-370Oc

Steam Drum Turbine

Turbine inlet

Dearator tank Super Heater Out Temp.

350 – 390oc
Condenser

Hotwell level

Preheater Economiser Evaporator Super heater

LCV 300 Condenser

LCV 301

GVC
Feed Water Pump

CEP
presented by Harun Bhuyaan
presented by Harun Bhuyaan