BS-240 Service Training

IVD Global Support Department

Version: 1.0
No. MSH-16009-BS-240
 Contents
• Brief Introduction
• Optical system
• Sample & Reagent System
• Mixing System
• Reaction System
• Liquid System
• Hardware System
• Software
2 © 2016 Mindray Confidential
 • Brief Introduction
Please feedback the
BS-240 was released at model & serial number
Feb. 2016. for Technical Support.

3 © 2016 Mindray Confidential

 • Brief Introduction
S/R Barcode S/R Syringe
Scanner

Wash
Station
S/R Probe
Wash Well
Reaction
Disk
S/R Disk
Mixer
4
Wash Well
© 2016 Mindray Confidential
 • Brief Introduction

Analyzer
Switch

Serial Port Door for

Main Switch replacing ISE
Power Socket Reagent and
Electrodes
5 © 2016 Mindray Confidential
 • Brief Introduction

Manually dilute CD80

with water in Detergent
Tank.
Dilution Ration 1:10.
6 © 2016 Mindray Confidential
 Contents
• Brief Introduction
• Optical system
• Sample & Reagent System
• Mixing System
• Reaction System
• Liquid System
• Hardware System
• Software
7 © 2016 Mindray Confidential
 • Optical System

8 © 2016 Mindray Confidential

 • Optical System
Optical system includes
1 lamp, 1 filter wheel(8
wavelength), 3 lens, 1 pre-
amplifier board, 1 AD
board.

9 © 2016 Mindray Confidential

 • Optical System
Lamp(12V, 20W, 2000h)
is consumables.

How to replace the lamp?

Can the doctor or technician
finish replacement?
10 © 2016 Mindray Confidential
 • Optical System
Filter Wheel

NO. 1 2 3 4 5 6 7 8
Wavelength(nm 340 405 546 670 450 510 578 630
)
11 © 2016 Mindray Confidential
 • Optical System
Pre-amplifier Board AD Board

+12V & -12V for

pre-amplifier board

12 © 2016 Mindray Confidential

 • Optical System
AD value: value converted from photoelectric signal(voltage) through AD converter.
Water blank: AD value of a cuvette_6th phase of wash station dispenses water.
Water blank is the base point for calculation of absorbance, that means, the 0 point of
absorbance.

Cuvette blank out of range: Water blank of 6th phase < light intensity low limit.
Cuvette blank out of range (10X): Difference between water blank and history
data of 10 continuous cuvettes is larger than 3%.
Cuvette overflow, lamp aging, fight fluctuation will cause Error: C07009 Cuvette blank out of range(10X).

13 © 2016 Mindray Confidential

 Contents
• Brief Introduction
• Optical system
• Sample & Reagent System
• Mixing System
• Reaction System
• Liquid System
• Hardware System
• Software
14 © 2016 Mindray Confidential
 • Sample and Reagent System
Outer Ring: 40 sample positions;
Middle Ring: 40 R or S(adaptor);
Inner Ring: 40 reagent positions.

No barcode scanning for Inner

Ring.

15 © 2016 Mindray Confidential

 • Sample and Reagent System
2 Peltiers, 1 Temp Sensor, 1 RRB for
2-12 ℃ temp control in Reagent
Disk.

R25(Temp sensor)
= 5±0.05KΩ.
16 © 2016 Mindray Confidential
 • Sample and Reagent System
Peltier side with word is cooling side.

17 © 2016 Mindray Confidential

 • Sample and Reagent System
1 Motor and 2 Sensors for Sample/Reagent Disk
rotation.

Code sensor

Home sensor

S/R disk motor

18 © 2016 Mindray Confidential

 • Sample and Reagent System
1 Liquid Level Detection Board, with vertical anti-collision sensor.
1 S/R Probe.
1 S/R Wash Well.
1 S/R Probe drive assembly.
1 Reagent Pre-heater Module.

19 © 2016 Mindray Confidential

 • Sample and Reagent System
Reagent Pre-heater Module.
24V DC for pre-heater, target temp is 45℃.

Resistance at 25℃ of Temp sensor: 2252Ω±20.

Heater 24V/24W, Resistance = 24.6 ~ 28.5 Ω.

20 © 2016 Mindray Confidential

 • Sample and Reagent System
Sample Volume: 2-45uL, 0.1 increment.
Reagent Volume: 10-250uL, 0.5 increment.
ISE Sample Volume: 70uL for Plasma and Serum,
140uL for Urine.
No horizontal anti-collision.

21 © 2016 Mindray Confidential

 • Sample and Reagent System
Interior washing by pump;
Exterior washing by syringe.

Probe will insert about 60mm to

wash well for exterior washing,
when HbA1c on-line pretreatment
is used.

22 © 2016 Mindray Confidential

 • Sample and Reagent System
One tube of blood can be tested for HbA1c and other ordinary Clinical
Chemistry items. Probe will be inserted to fixed level for
HbA1c on-line pretreatment
measuring.

2000 R/Min & Whole

5min Blood
Centrifugation

23 © 2016 Mindray Confidential

 • Sample and Reagent System
Automatically calibration.

LED D2 D5
Yellow,
Normal Off
Flashing
Yellow, On
Green
Triggered (Strong
(Liquid touch)
24 © 2016 Mindray Confidential Interference)
 • Sample and Reagent System
Definition of J2 for LLD Board.
J2_Pin
Pin Number J2_Pin2 J2_Pin3 J2_Pin4
1
Collision LLD
Meaning GND Power
signal signal
4V 0V
(default) (default)
Value / 12±0.6V
0V 4V
(trigger) (trigger)

25 © 2016 Mindray Confidential

 Contents
• Brief Introduction
• Optical system
• Sample & Reagent System
• Mixing System
• Reaction System
• Liquid System
• Hardware System
• Software
26 © 2016 Mindray Confidential
 • Mixing System
1 Motor (DC 6V).
1 Mixer.
1 Mixer Wash Well.
1 Mixer drive assembly.

27 © 2016 Mindray Confidential

 • Mixing System
1 Motor and 1 Sensor for Vertical
Movement.
1 Motor and 1 Sensor for Rotation.
Rotation sensor

Vertical sensor
Rotation motor

Vertical motor

28 © 2016 Mindray Confidential

 Contents
• Brief Introduction
• Optical system
• Sample & Reagent System
• Mixing System
• Reaction System
• Liquid System
• Hardware System
• Software
29 © 2016 Mindray Confidential
 • Reaction System
40 Cuvettes.
1 segment 5 cuvettes.
Totally 8 segments.

Cuvettes are consumables.

Replacement cycle is every 3 months.

30 © 2016 Mindray Confidential

 • Reaction System
4 fans, 1 temp sensor, 2 heater and
2 protective switches for reaction disk
37℃ temp control.

Temp sensor

Fan

Resistance at 37℃ of Temp sensor:

1140Ω.
31 © 2016 Mindray Confidential
 • Reaction System
Bottom heater:
220V, R=169.8±8.5 Ω;
110V, R=42.5±2.1 Ω.

Top heater:
220V, R= 459.8 ~ 508.2 Ω;
110V, R= 114.9 ~ 127.1 Ω.
220/110VAC, 100W 220/110VAC,285W

32 © 2016 Mindray Confidential

 • Reaction System
1 Motor and 2 sensors for reaction disk rotation.

Reaction disk motor

Code sensor

Home sensor

33 © 2016 Mindray Confidential

 Contents
• Brief Introduction
• Optical system
• Sample & Reagent System
• Mixing System
• Reaction System
• Liquid System
• Hardware System
• Software
34 © 2016 Mindray Confidential
 • Liquid System
4 Pumps.
7 Valves.
3 Syringes.
1 Wash Pre-heater Assembly.
2 Filters.
4 Tanks.
2 Wash Wells.
1 S/R Probe.
1 Auto Wash Station.

35 © 2016 Mindray Confidential

 • Liquid System
2 Filters for water and detergent supply.
They are consumables (Yearly).

36 © 2016 Mindray Confidential

 • Liquid System
500uL S/R Syringe.
Align 7.5th scale here.

37 © 2016 Mindray Confidential

 • Liquid System
10mL Syringe drives water for:
1.exterior wash of S/R Probe;
2.exterior wash of Mixer;
3.dispensing of wash station 2nd,3rd needles.

38 © 2016 Mindray Confidential

 • Liquid System
2.5mL Syringe drives dispensing
detergent for wash station 1st needle.

39 © 2016 Mindray Confidential

 • Liquid System
4 Pumps:
P1 drives water for probe interior washing.
P2 drains high conc. waste from 1st phase
of wash station.
P3 drains low conc. waste from 2nd 3rd phase
of wash station.
P4 drains low conc. waste from 4th phase
of wash station.

40 © 2016 Mindray Confidential

 • Liquid System
1 Wash Pre-heater
Assembly.
Target temp is 45 ℃.

41 © 2016 Mindray Confidential

 • Liquid System
SV07
7 Valves.
Work with SY01 to provide
V1 Two-way water for wash wells, wash
station.
V2 Two-way Probe interior washing
V3 Two-way Probe exterior washing
V4 Two-way Mixer exterior washing
V5 Two-way 2nd phase water dispensing
V6 Three- 1st phase detergent
way dispensing
V742 Two-way 3rd phase water dispensing
© 2016 Mindray Confidential
 • Liquid System
1st needle for dispensing detergent.
2nd ,3rd needle for dispensing water.
5th, 6th, 7th, 8th needle for aspiration.

2 times of washing for same

cuvette in 1 cycle (18s).

43 © 2016 Mindray Confidential

 • Liquid System
How to measure anti-collision sensor?

Anti-collision sensor.

Emitter: Receiver:
Red-Black Green-Blue
about 1.2V No blocked about 0V
Blocked about 5V
44 © 2016 Mindray Confidential
 Contents
• Brief Introduction
• Optical system
• Sample & Reagent System
• Mixing System
• Reaction System
• Liquid System
• Hardware System
• Software
45 © 2016 Mindray Confidential
 • Hardware System
Except for LLD board, Pre-amplifier board, AD board and RRB,
BS-240 has 1 main board, 1 drive board, 1 power board.

46 © 2016 Mindray Confidential

 • Hardware System

Drive board.

Main board.
ISE power board
(Optional).

Power box.

47 © 2016 Mindray Confidential

 • Hardware System
How to disassemble Power
1.Turn off main switch and remove 4 screws. 3.Draw out 10cm and disconnect AC 110/220
Box?
cable.

4.Rotate power box 90 degrees clockwise.

2.Pull out top cover. Disconnect all cables left.

48 © 2016 Mindray Confidential

 • Hardware System
Power board:
LED Output Controlled by
L12V 12V for Lamp Software
D5V 5V output Analyzer switch
12V for Reagent
B12V Main switch
Refrigeration
P12V 12V output Analyzer switch
P24V 24V output Analyzer switch
110/220V AC for heaters in
reaction disk and washing pre- Software and
heater assembly. temp sensor.

49 © 2016 Mindray Confidential

 • Hardware System
Function of Drive board:
1.Revieve command
signal from main board.
2.Control and drive
stepping motors, DC
motor, valves, pumps.
3. Provide 24V for
reagent pre-heater.

50 © 2016 Mindray Confidential

 • Hardware System
Main board.

Parameters are stored on main board.

Control software should be programmed

for new applied main board.

51 © 2016 Mindray Confidential

 • Hardware System
Function of Main board:
1. Communicate with PC;
2. Communicate with slave machine;
3. Receive AD data and control
adjusting gain (digital potentiometer
on AD board);
4. Receive signal of position sensors,
probe vertical collision and LLD
signal from LLD;
52 © 2016 Mindray Confidential
 Contents
• Brief Introduction
• Optical system
• Sample & Reagent System
• Mixing System
• Reaction System
• Liquid System
• Hardware System
• Software
53 © 2016 Mindray Confidential
 • Software
1 package with operation
(including alignment
menus), control software.

Open or Close

54 © 2016 Mindray Confidential

 • Software
Sample positions can
be defined with
adaptor.

55 © 2016 Mindray Confidential

 • Software
ISE and Internal
barcode reader are
optional.

56 © 2016 Mindray Confidential

 • Software
Utility—Maintenance:
1.Maintenance
2.Alignment
3.Parameters

57 © 2016 Mindray Confidential

 • Software
Scheduled
Maintenance
should be trained for
doctor or technician.

58 © 2016 Mindray Confidential

 • Software
Two menus for resetting count to zero.
1. Maintenance—Engineer—Clear;
2. Alignment—Empty Fluidic Tubes—5 Pump Maintenance.

59 © 2016 Mindray Confidential

 • Software
UpradeEntry for control software upgrading.

2 3

4 Turn off main switch after

finishing.
60 © 2016 Mindray Confidential
 • Software
Please back up by taking photo or
scanning parameter list and save it at your
office.
It is useful while main board is defective or
“Format EEPROM” is executed.

61 © 2016 Mindray Confidential

 • Software
Parameter:
Sample/Reagent Unit

62 © 2016 Mindray Confidential

 • Software
Parameter:
Wash Unit

63 © 2016 Mindray Confidential

 • Software
Parameter:
Reaction Unit

64 © 2016 Mindray Confidential

 • Software
Parameter:
Reaction Unit

65 © 2016 Mindray Confidential

 • Software
Alignment:
Photometric Unit

66 © 2016 Mindray Confidential

 • Software
Alignment:
Sample/Reagent Carousel

67 © 2016 Mindray Confidential

 • Software
Alignment:
Probe Unit

68 © 2016 Mindray Confidential

 • Software
Alignment:
Mixer Unit

69 © 2016 Mindray Confidential

 • Software
Alignment:
Wash Station

70 © 2016 Mindray Confidential

 • Software
Alignment:
Barcode Unit

71 © 2016 Mindray Confidential

 • Software
Alignment:
Hydro Unit

72 © 2016 Mindray Confidential

 • Software
Alignment:
Hydro Unit
1 Valve/Floater/Pump Alignment
2 Syringe Check

73 © 2016 Mindray Confidential

 • Software
Alignment:
Pyrology Unit
Reaction Carousel Temp Curve

74 © 2016 Mindray Confidential

 • Software
Alignment:
Pyrology Unit
Wash Solution Temp Curve

75 © 2016 Mindray Confidential

 • Software
Alignment:
Empty Fluidic Tubes

76 © 2016 Mindray Confidential

 Version Information
Approve
Version Author Date Description
r
1.0 Shawn Gandalf 17/5/2016 New release.

77 © 2016 Mindray Confidential

THANK YOU ！