超声波水表及集抄系统

ULTRASONIC WATERMETER & READING SYSTEM

.

株洲珠华水工业科技开发有限公司
Zhuzhou Zhuhua Water Industry Technology Development Co.,Ltd
产品外观 Product appearance

--- 株洲珠华水工业科技开发有限公司 ---

大口径超声波无线 ( 阀控 ) 水表
Large diameter ultrasonic wireless (valve-controlled) water meter

3
 超声波水表结构 Structure of ultrasonic water meter

玻璃 Glass 上盖 Upper cover

密封圈 Seal ring

显示信息板 Information board

积算仪固定架 Support for integrator

底壳 Shell

积算仪 Integrator
水表管段 Pipe connection
电池 Batteries

底盖盖 Bottom cover

4
 超声波水表工作原理 WORKING PRINCIPLE
超声波水表采用超声波进行流量测量。利用超声波脉冲在流 Controller A Controller B
体中顺流传播时间 td 和逆流时间 tu 的差值来测量流体流速，
换能器 A 换能器 B
从而计算出管道内流体流量，基本原理如右图所示

ultrasonic wave is used by ultrasonic watermeter for flow

measurement . Using the time difference between the time td of

the ultrasonic pulse propagating down in the fluid and the time tu

of ultrasonic pulse propagating in the counter-flow to measure the

fluid velocity, then the fluid flow in the pipeline can be calculated.

The basic principle is shown in the right figure

--- 株洲珠华水工业科技开发有限公司 ---

 坚固耐用 Solidly built and durable
上盖采用 6mm 厚的钢化玻璃，外壳壁厚 3mm ，采用汽车级塑料，抗紫外线，
抗高低温（ -20℃ ～ 100℃ 环境温度下不损坏，防护等级不影响），抗老化，抗
冲击（ 1 米高自由落下不损坏），耐候性强。

6mm thick reinforced glass; 3mm thick shell; plastic parts resistant to

ultraviolet rays and high temperature(no damage under ambient

temperature from-20℃ ～ 100℃ ), resistant to aging, impacting(no dam-

age freely dropping from 1 meters above the ground)

6
 超长寿命 Long service life
1 、有线方案：通过采集器数据线供电，一节电池备用，终身免
更换电池
2 、无线方案：最多可内置四节锂电池，总容量达到
14400mAh ， 12 年免更换电池
多电池管理技术，电池互为备用，各个电池电量后台可查可设置
报警
1. Wired solution: power is supplied through the
collector data line, one battery is reserved, and battery
replacement is free for life
2. Wireless solution: up to four lithium batteries can be
built in, with a total capacity of 14400mAh, and the
battery will not be replaced within 12 years

Multi-battery management technology, battery backup

for each other, you can check the power of each battery
in the background and can also set the alarm through
the background.
7
 外壳耐候性 - 高温
Weatherability of shell
- high temperature
超声波水表 电子式、机械水表
Ultrasonic water meter Electronic 、 mechanical water meter
High Temperature Resistance

--- 株洲珠华水工业科技开发有限公司 ---

 外壳耐候性 - 低温
Weatherability of shell - low temperature
Test results : the PPR pipe section
Freezing test of water-filled seal expands and cracks after freezing, and
in water meter pipe section and the water meter pipe section and
PPR pipe section transducer can be used normally.

Ultrasound water meter freezing test: It can be used normally 试验参数 Test Parameters :-19°C~100°C
in freezing environment 9

--- 株洲珠华水工业科技开发有限公司 ---

 外壳 30 米防水 -IP68
30m Waterproof-IP68

10
 防护等级设计及检测 Protection grade design and testing
烤箱烘烤、干燥剂
* 我们水表在装盖子之前会放到 60℃ 的烤箱内烘
烤 30 分钟以上，把内部的湿气彻底烘干；
* 在水表外壳内放入两包 2g 的干燥剂，吸干残余
的最后一点水分；
* 装好上盖后，充氮气保护，让电气部分工作在
干燥、惰性气体的环境中。这样下来，长寿命就
有保障了。
 密封检测
* 外壳防护出厂全检，并采用汽车胎压检漏原理
检测，检漏压力 0.3MPa 。
高低温防水检测
* 超声波水表轮流放到 100℃ 开水和低于 3℃ 的
冰水中做冷热冲击试验。
--- 株洲珠华水工业科技开发有限公司 ---
OveOven baking, drying agent
• Our water meter will be baked for more than 30
minutes in an oven at 60 ℃ before putting the lid
on, and the moisture inside will be thoroughly
dried.
• Two packs of 2 g desiccant will be put into the
outer shell of the water meter to absorb the last
remaining moisture.
• After the upper cover is installed, nitrogen is
filled to protect the electrical part in a dry and inert
gases.
Seal Detection
• Full inspection of shell protection is carried out
before leaving the factory. Leak detection
principle of automobile tire pressure is adopted.
Leak detection pressure is 0.3 MPa.
High and Low Temperature Waterproof Testing
• Ultrasound water meters are placed in boiling
water at 100 ℃ and ice water below 3 ℃ in turn
for cold and hot shock tests. 充氮装置和密封测试
Nitrogen Filling Device
and Sealing Test 11
 小流量计量 Low flow metering

超声波水表 电子式机械水表
Ultrasonic water meter Electronic 、 mechanical water meter
始动流量： 10L/h
始动流量： 1-2L/h
最小流量： 50L/h ，
最小流量： 15L/h ，
无法计量用户漏水、偷水
滴水计量，且小流量计量不受任何条件影响
Start moving flow ： 1-2L/h
小流量对温度非常敏感
Start moving flow ： 10L/h
Min. flow ： 15L/h ，
Min. flow ： 50L/h ，
Metering a drop of water and low flow meter
Not able to meter leakage
at any condition
Low flow is sensitive to temperature
滴水计量

12

--- 株洲珠华水工业科技开发有限公司 ---

 滴水漏 失
与产销差的线性关系
Linear relationship between drip leakage and Non revenue water

￥ 1050120yuan
损
2L/h ，约每一秒钟 3-4 滴水，一天 48L 水，一年 失
金
17.52m³ 水，按 3 元 /m³ ，一年水费 52.56 元。如果有两 额
万个滴水口，每年自来水公司损失超过 100 万元！一份 12775 万滴， 52.56yuan
全国 500 个大中城市滴漏水情况严重的报告显示滴漏水
总量达到供水总量的 20% 。
35 万滴， 0.15yuan
超声波水表能从根本上解决水司滴水计量的问题。
2L/h, about 3-4 drops per second, 48L water a day, 17.52m³ 1秒3
water a year, if price at 3 yuan/m³, the charge will be 52.56
滴， 0.00006yuan
yuan a year. If there are 20,000 dripping outlets, the water
company will lose more than 1 million yuan every year! A
1滴 1天 1年 2 万个漏
失
点
report of serious drip leakage in 500 large and medium-sized
cities shows that the total amount of drip leakage reaches 20% 1 drop 1 day 1 year 20,000 dripping
of the total water supply. Ultrasound water meter can outlets
fundamentally solve the problem of drip measurement.
13

--- 株洲珠华水工业科技开发有限公司 ---

 长时间运行计量精确
Accurate measurement for long time operation

超声波水表 电子式、机械水表
Ultrasonic water meter Electronic 、 mechanical water meter
All-electronic components, no wear
Mechanical parts, shafts easy to wear with short
and tear, service life of more than
service life; easy to scale
20 years

14

--- 株洲珠华水工业科技开发有限公司 ---

 安装优势
Installation advantages
超声波水表 电子式、机械水表
Ultrasonic water meter Electronic 、 mechanical water meter
适用于任何位置 受水平、垂直等限制，位置稍微偏离也影响计量精度

Suitable to install at any Limited to horizontal and vertical position,

location deviation of position will influence metering

15

--- 株洲珠华水工业科技开发有限公司 ---

 智能化程度
level of intelligence
超声波水表 电子式、机械水表
Ultrasonic water meter Electronic 、 mechanical water meter
Positive and negative flow can be accumulated
可单独累计正负流量
separately
可按年、月、日、时单独查询历史用水量 The historical water consumption can be
inquired separately by year, month, day and hour
可记录最大流量出现的时间和流量值 The time and flow value of maximum flow can 只有一个累计流量数据
be recorded.
可记录最高温度出现的时间和温度值
The time and temperature of the highest There is only one cumulative traffic data
可记录空管出现的时间 temperature can be recorded
It can record the time of ATC's appearance
可记录逆流出现的时间和流量值 The time and flow value of countercurrent can
be recorded
可记录表盖被打开的时间
The time when the cover of the table is opened
可自动分析判断用户是否存在漏水现象 can be recorded
It can automatically analyze and judge whether
可根据每小时用水量绘制用户用水曲线，推测 the user has leakage phenomenon or not
用户用水规律 According to the amount of water used per hour,
the user's water consumption curve can be drawn
配合远传无线控制阀门可实现爆管自动报警、 and the rule of user's water consumption can be
inferred
自动关阀 Automatic alarm and shut-off of pipe burst can
be realized by cooperating with remote wireless
control valve.
16

--- 株洲珠华水工业科技开发有限公司 ---

 量程范围
Metering range

误差%
DN20超声波水表误差测试
超声波水表
6
量程比 R100-R500, 小流量误差极小
4

2
Ultrasonic water meter
0
10 16 50 500 2500 5000 L/h
Range ratio R100-R500, very small
-2
error at low flow
-4

-6

误差% DN20机械式水表误差测试
6
电子机械水表 - 量程比 R80 ，校正困难，小 4

流量测量准确度低且计量难保持稳定 2
0
Electronic 、 mechanical water meter 50 80 250 1000 2500 5000 L/h
-2
Range ratio R80, hard to calibrate, -4
-6
low accuracy at low flow and hard
to keep stable for low flow meter-
17
ing
 主要水表比较 Comparison of main water meters
类型 Type 机械类水表 Mechanical Water Meter 电子类水表 Electronic Water Meter

例图 Appearance

光电直读 无磁传感
纯机械式 IC 卡式 摄像式 脉冲式 电磁 超声波
名称 Name Photoelectric Non-magnetic
Mechanical IC card Camera Impulse Electromagnetism Ultrasonic
direct reading Sensor
抄表方式 Meter 远传 Remote 远传 Remote 远传 Remote 远传 Remote 远传 Remote 远传 Remote
人工 manual 读卡 card reading
reading mode transmission transmission transmission transmission transmission transmission
安装方式 任意角度
Installation mode 立式或水平 Vertical or horizontal Arbitrary angle
安装环境 无要求
Installation No 无要求
远离潮湿、磁场 Keep away from dampness and magnetic field No requirement
environment requirement
始动流量
Starting flow rate 大 Big 小 Small
电源要求 外接 External 外接 External 外接 External
无 No matter 无 No matter 外接 无 No matter 无 No matter
Power requirements connection connection connection
量程比 Range ratio R80 ～ R100 R100 ～ R500
数据读取误差 无远传数据 与后台数据可能存在误差
Data Reading Error No remote data transmission Errors may exist with background data 无误差 Error Free
水质影响
Influence of water 大 Big 小 Small
quality
智能化 18
Intellectualization 无 None 数据单一 Single data 高 High
 超声波水表特点：
FEATURES OF ULTRASONIC WATER METER:

计量精确：滴水计量，精准计量，量程比宽，始动流量小，可精确到 0.002 m3/h

无机械磨
：
损 电子计量，没有运动部件

防护等级高： IP68 ， 30 米深防水，可长时间在水下正常运行

坚固耐用： 6mm 钢化玻璃，外壳采用汽车级工程塑料（抗紫外线，抗老化，耐候性强），关键部件采用纯金属材质，确

保产品坚固可靠

High accuracy: wide measure range with start moving flow of 0.002 m3/h

No mechanical wear: electronic metering, no moving part

High protection grade: IP68; can operate longtime under 30m water

Durable ： 6mm thick reinforced glass, Critical parts use pure metal material
19

--- 株洲珠华水工业科技开发有限公司 ---

 超声波水表特点：
FEATURES OF ULTRASONIC WATER METER:

安全可靠：铅封防盗和电子防盗双重防盗设计，电子铅封可记录被打开的时间，被打开后系统自动报警提示

超长寿命：内置 2-4 节锂电池，总容量最大可达到 14400mAh ， 10 年免更换电池

多种通信方式： M-BUS 、 LoRa 、 NB-IoT 多种通信方式可选，满足各种项目现场的需求

智能化程度高：数显远传，可单独累计正负流量、可查询前 24 小时、 24 个月结算值、可记录最大流量出现的时间和流

量值、温度、电压等信息

Safety and reliability: Lead seal anti-theft and electronic anti-theft, electronic lead seal can record the opening time,

after opening the system automatic alarm prompt

Ultra-long life: built-in 2-4 lithium batteries, the maximum capacity can reach 14400 mAh, 10 years without replacement
of batteries.
Various communication modes: M-BUS, LoRa, NB-IoT can be selected to meet the needs of various project sites.
High Intelligence: Digital remote transmission, which can accumulate positive and negative flow separately,
query the settlement value of 24 hours and 24 months before, record the time and flow value of maximum
20
flow, temperature, voltage and other information.
--- 株洲珠华水工业科技开发有限公司 ---
国外成功案例 SUCCESSFUL CASES ABROAD
-KAMSTRUP

Kamstrup 成立于 1946 年 , 是全球电、热、冷、水的计量解决方案提供商。

员工分布在 24 个国家。
该水表不含活动部件，在整个长达 16 年的使用寿命中均能保持高精度。
Kamstrup, founded in 1946, is a global supplier of metering solutions for
electricity, heat, cold and water. Employees are distributed in 24 countries.

The water meter does not contain moving parts and can maintain high
accuracy throughout its 16-year service life.
https://www.kamstrup.com/zh-cn/products-and-solutions/water-
meters

21

--- 株洲珠华水工业科技开发有限公司 ---


核心问题：如何解决表内结垢
对于超声波水表，结垢造成的主要影响有两个方面：
1. 反射片、超声波换能器表面覆盖了结垢层会导致超声波信
号的衰减，影响计量误差；
2. 结垢会造成测量管内径变小，水流速加快，误差偏正。
解决方案： AGC 自动增益控制电路
1. 自主设计研发 , 增加 AGC （自动增益控制）电路，检测到
接收到的超声波信号变小，自动增大倍数以提高接收信号的幅值， signal attenuation after scaling.
避免结垢后信号的衰减。
2.AGC 可检测到管道内结垢的多少，反馈至软件上做出误差
的优化调整，以此减少测量管结垢导致的测量误差。
注：该方案已通过中国计量大学评测
--- 株洲珠华水工业科技开发有限公司 ---
关键技术 key technology
Core problem: how to solve scaling in water meter
For ultrasonic water meters, there are two main effects of
scaling:
1. The surface of reflector and ultrasonic transducer covered
with scaling layer will cause the attenuation of ultrasonic
signal and the measurement error of water meter.
2. Scaling will result in smaller inner diameter of measuring
pipe, faster water flow rate and error bias.
Solution: AGC automatic gain control circuit
3. Autonomous design and development, increase the AGC
(automatic gain control) circuit, detect the received
ultrasonic signal smaller, automatically increase the multiple
to improve the amplitude of the received signal, avoid the
4. AGC can detect the amount of scaling in the pipeline and
feedback it to the software to optimize the adjustment of the
error, so as to reduce the measurement error caused by the
scaling of the measuring tube.
Note: This program has passed the evaluation of China
University of Metrology. 22
 关键技术 Key technology
安全开关 safety switch

23
--- 株洲珠华水工业科技开发有限公司 ---
 M-BUS
数据传输

Data transmission

LoRa

24
--- 株洲珠华水工业科技开发有限公司 ---
 系统架构
system architecture: LoRa

服务器地址 IP of server
自来水测控收费管理服务中心
Billing management center
英特网
Internet
用户终端 云服务器
user end Cloud server

无线采集器 无线采集器 无线采集器

wireless collector wireless collector wireless collector

LoRa LoRa LoRa LoRa LoRa LoRa

25
 系统架构
system architecture M-BUS

自来水测控收费管理服务中心 服务器地址 IP of server

Billing management center
英特网
用户终端 Internet
user end 云服务器
Cloud server

有线采集器 有线采集器 有线采集器

Wire collector Wire collector Wire collector

M-BUS M-BUS
M-BUS

26
 技术参数 :
上行 GPRS/3G/4G/wifi ，
下行 M-BUS 、 LoRa
Lora 超声波无线 ( 阀控 ) 水表 上行速率 : 56K/20M 可选
通信距离 : M-BUS ： 2000m ；
M-BUS 超声波有线 ( 阀控 ) 水表 LoRa: 半径 1.5Km( 因环境不同会有变化 ) ；
下接表数： LoRa: ≤120 只；
Lora ultrasonic wireless(valve control) water meter M-BUS ≤250 只； 可不同通信方式同时进行数据采
集。
M-BUS ultrasonic wire (valve control) water meter 工作方式： 不连续
设备功耗 : ＜ 5W( 下接 100 只 M-BUS 水表）
数据集中器 Data Concentrator 工作电源： 电池供电
工作湿度： 10% ～ 95% RH
 数据集中器主要用来完成跟水表及
工作温度： -25℃ ～ +70℃
服务器的数据通信和数据存储工 数据保存： ≥十年
作 .used for communication Technical parameters:
GPRS/3G/4G/wifi ，
between watermeter and server
M-BUS 、 LoRa
and data storage rate: 56K/20M optional
 上端接口主要通过公共无线 GPRS Communication distance: M-BUS ： 2000m ；
LoRa: radius 1.5Km (may different depending on
通道和云服务器建立连接，把相关 environment) ；
水表数据传递到服务器；数据传输 NO of watermeter connected ： LoRa: ≤120 watermeters ；
规约采用 TCEC122.1-2016 标准 . M-BUS ≤250 watermeters ； data collection
can be done in different communication ways.
Upside port is linked to cloud Working mode ： not continuous
server by public GPRS path for Power: ＜ 5W (100 M-BUS watermeters connected ）
transmitting watermeter data to Power supply ： powered by battery
Operation humidity ： 10% ～ 95% RH
server. TCEC122.1-2016 27
Operation temperature ： -25℃ ～ +70℃
STANDARD applied Data storage ： ≥ ten years
水表使用常见问题
Common problems of water meters
解决办法
Solutions
1 、加装止回阀
空转
2 、调整始动流量
idling 3 、优化设计
1. Retrofitting check
valve
2. Adjust initial flow
rate
3. Optimizing the 28

design
CFD-- 流场仿真和优化设计 Fluid simulation and optimization
design
分析其具体性能，并通过结构优化提高相关性能
Analyze specific performances and improve performances by
optimizing structure

压力云图 pressure 三维流线图 3D

cloud contours streamline contours 29
水表使用常见问题
Common problems of water meters 解决办法
Solutions
机械部分和电子部 数据直接传输不需要通过
分数字不一样 转换
The mechanical Data directly transmitted
part is different no need of conversion
from electronic
part
数据每天自动远传到
Data automatically
估算数据 transmitted
Data estimation

30
 1 、管段与电子系
抗冻
统 分离
Anti- 2 、防护等级 IP68
freeze
1. Electronic system
耐高温 separated from pipe
Anti-high section
temperature 2. IP68

31
 系统操作
Operation System
1 、登录网址 http://182.61.56.51:3004-
--------- login page link
2 、输入用户名和密码
Login with user name and password
3 、进入主界面 inter the main
interface

32
4. Click data analysis – dropdown menu- click complete realtime data – current meter data –
previous 24 hours data
4 、点击数据分析 -- 下拉菜单 - 完整实时数据 - 水表当前数据，前 24 小时数据
等

33
 5. Click equipment management—dropdown menu ---watermeter management-click
operation bar to turn into green – click ”open operation bar”- click open/close valve, to open or
close valve – click group operation to open or close valves in groups
5 、点击设备管理 -- 下拉菜单 - 水表管理 -- 点击打开操作栏让其变成绿色 -- 点击
关 / 开阀，可实现开关阀 - 点击批量开关阀，可实现批量操作等

34
6.Click system management—dropdown menu --- check user files and add data
6 、点击系统管理 -- 下拉菜单 -- 用户档案等可查看档案盒添加数据

35
7.click abnormal analysis—dropdown menu --- check abnormal alarming of zero flow etc, to
check whether there is leak in pipeline
7 、点击异常分析 -- 下拉菜单 - 查看零流量异常报警等数据，可分析是否有漏损等

36
8. Other functions can be customized: map, pressure monitoring, remote monitoring of valves and water level
8 、可定制其他功能：地图、压力监测、阀门远程监控、液位远程监控

37
 减压阀操作软件 PRV operating software

电动球阀设置软件
Electrical ball valve setting software
远程控制电动球阀 38

remote control of electrical ball valve

 用户意见 -- 衡阳自来水有限公司

 Customer feedbacks- Hengyang Water Supply Company

39
  用户意见 -- 衡阳自来水有限公司

 Customer feedbacks- Hengyang Water Supply Company

水表用户近 5000 户。该地区建设于 60 年底， 6 层楼梯房和单层的平房并存，有商
品房，也有自建房。改造前，水表安装在室内、两栋房子的夹缝中等多种环境中，
抄表困难，部分水表长期无法抄读。管网老旧，管理较紊乱，产销差达到了 45% 。
2016 年通过改造老旧管网，更换了近 5000 台珠华智能超声波水表，其中 M-BUS 有
线水表约 3000 台， LoRa 无线水表约 2000 台，安装有 M-BUS 集中器 20 台， LoRa
无线集中器 16 台，配套定制安装智能化远程抄表管理软件。经过两年多的实际运
行，通过远程抄表，实现抄表率 100% ，抄表系统软件实现 DMA 分区管理，计算产
销差数据统计准确，最终将产销差降到 8% ，漏损得到了有效控制。
There are nearly 5000 water meter users. The area was built in the 1960s. Six-storey staircase
houses and one-storey bungalows coexist, including commercial houses and self-built houses.
Before the renovation, the water meter was installed in indoor and the joint of two houses in
various environments. It was difficult to read the meter, and some of the water meters could
not be read for a long time. The pipeline network is old and the management is disordered,
and the difference between production and marketing reaches 45%. In 2016, nearly 5,000
Zhuhua intelligent ultrasonic water meters were replaced by renovating the old pipeline
network. Among them, about 3,000 M-BUS wired water meters, 2,000 LoRa wireless water
meters, 20 M-BUS concentrators and 16 LoRa wireless water meters were installed, and I
ntelligent remote meter reading management software was customized and installed.
After more than two years of actual operation, through remote meter reading, the rate of meter reading is 100%. The software of meter
reading system realizes the division management of DMA, calculates the production and marketing difference data accurately, and
finally reduces the production and marketing difference to 8%. The leakage is effectively controlled.
40
  用户意见 -- 井冈山自来水供水
 Customer feedbacks- Jinggangsha Water Supply Company

该项目属于新建高层高档住宅小区，整体配套
设施较好。整个小区约 3800 户，其中包括 18
层的高层电梯房 28 栋，别墅群有独栋别墅和
双拼别墅共 48 栋，全部都采用珠华 LoRa 无线
超声波户用型水表，经过两年的使用，抄表成
功率 99.98% 。

The case is a newly built high-rise and

high-grade residential district, and the
overall supporting facilities are good. There
are about 3800 households in the whole
community, including 28 high-rise elevator
rooms on 18 floors, 48 single villas and
double villas in the villas group. All of them
use the LoRa wireless ultrasonic
household water meter of Zhuhua brand.
After two years of operation, the success
rate of meter reading is 99.98%.

41
 用户意见 -- 蒙山自来水公 司

 Customer feedbacks- Mengshan Water Supply Company

42
 谢谢！
THANK YOU
欢迎指导！
WELCOME TO VISIT US!

株洲珠华水工业科技开发有限公司 -
Zhuhua Water Industry Technology Development Co.,Ltd