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COMPARISON

BETWEEN HARTL
POWERCRUSHER AND
METSO MACHINES
AT A GLANCE

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Major Difference in Jaw Crushers
Hartl machines have an UP-THRUST toggle
system. This produces our patented
„Quattro Movement“. Metso machines use
a down thrust toggle configuration. The
Quattro system allows for Hartl jaw
crushers to produce better shaped
material at a higher production rate with
less wear of the jaw stocks. The rocks
entering the inlet of a Hartl machine are
literally pulled into the chamber, as the
jaws move in a figure 8 motion with much
more upward movement. This ensures a
drastic reduction in the amount of
blockages at the inlet to the crusher
chamber therefore eliminating down Toggle
time
of the machine. in Down-Thrust Position!

Toggle in Up-Thrust
Position!
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• Bad Shape produced by
many Single Toggle Jaw
Crushers
• Poor material shape
• Not good for compaction
• Not good for strength

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• Typical Material
From a Hartl Quatro Jaw Crusher
• High quality shape.
• Good for aggregate strength.
• Excellent quality shape for road sub base,
railway balast.

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Major Difference in Impact
Crushers
The Hartl Powercrusher impactor box was
designed first and foremost to be mounted onto a
mobile unit. Metso boxes were originally used in
stationary applications and later built onto
mobile units. This means that the Hartl box has a
different geometry that allows our machines to
be used as a primary breaker as well as a
secondary breaker. This in some case eliminates
up to two crushing stages.

• High Reduction Ratios


• High Quality End Product
• High Outputs

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•Typical Material From a Hartl Impact Crusher
•High quality shape.
•Good for aggregate strength.
•Excellent quality shape for road sub base, railway balast, aggregates

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Sales Differences
• Hartl feed hoppers are manufactured entirely from Hardox material. Metso also used ST 52 material
• Side conveyor (fines conveyor) is standard on all Hartl machines, this is not the case with Metso as these
have to be purchased separately
• Radio control is standard on all Hartl machines, this is not the case with Metso as these have to be
purchased seperately
• Magnetic seperator belt is standard on all Hartl machines, this is not the case with Metso as these have to be
purchased separately
• Hartl plants transport dimensions have been optimized during machine design
• Hartl plants, on average, have a 30% bigger hydraulic tank. With these additional reserves, the oil
temperature stays cooler and provides for higher hydraulic output.
• Up thrust toggle (Quattro Movement) on Hartl Jaws
• Some of Metso Impactors have only one breaker plate (swing beam), this means that if the outlet setting is
changed, the inlet setting is also effected. Hartl impactors all have two swing beams
• Spare part, wear part and machine pricing differences need to be checked
• All Hartl machines have diesel tanks in excess of 158 US gallons, this decreases down time considerably
• All Hartl machines are equipped with 3/4“ thick seamless steel re-inforced main conveyor belts that were
specially designed for Hartl´s crushing plants
• Hartl machines have excellent clearance dimensions between crusher outlet and conveyor belt, this is greatly
beneficial when crushing in a recycling application where re-bar is present
• Hartl conveyor belts are able to be totally removed and the crusher actually reverses away from the frame
when replacement of the belt happens

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The Future In Hartl Powercrusher
Territories
Location: Ukraine
Material: Basalt (very hard, very abrasive)
Production: 250 to/hr
Feed Size: - 800 mm
Final Product: 0-5 30%
5 – 10 25%
10 – 20 25%
20 – 40 20%

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