Section CTQ (MF1)

KPI (What? How CTQ Action Target/Plan PIC

much?)
1Q ( Jan-Mar) : Create actual
2. Continue pre-maintenance situation list and start action.
and improve machine 2Q (Apr-Jun) : Zero
performance orange ,yellow machine. Keep Mr. Arthon
1.1 Make the schedule plan the machine to good condition. Mr. Sato
and action . (AE) Mr.
1.2 Report result to executive Weerapun
each month. Mr. Preeda

2016
2017
Q Up machine Some
performance. machine Good
not good condition
condition
Problem NC machine
Cutting too heavy of machine
Some heavy cutting jobs
Partitioning, cutting zone , without
Repeated repairs, High cost
Plate adjust backlash damage
 Problem MC machine
Lenear guide have step and dirty

Motor slide Z axis not brake and damage

Palet not rotary and limit SW damage

Bearing support slide axis broken , have rust and damage

 Befor overhaul NC machine
Groove slide way
clog up

Groove slide way Ball screw have rust Adj backlash

have rust and damage damage
 Problem NC machine
Groove slide XZ axis damage
 After overhaul NC machine
Cleaning Groove
slide way

Groove slide way Ball screw have rust Adj backlash

have rust and damage damage
 Problem NC machine
Pump lubricant dirty , clog up , motor pump damage
Check and cleaning pipe lubricant
Accuracy test of numerically contrlled NC lathe
Check accuracy
Check accuracy
 Status machine 2016 801

301 303 151 152 153 154

226 227 228 229 230 804

302 304 137 138 139 140

222 223 224 225 231

305 133 134 135 136

218 219 220 224

129 130 131 132

403 404 155 156

123 124 125 126 127 128 214 215 216 217

401 402 149 150

210 211 212 213

117 118 119 120 121 122 145 146 147 148

206 207 208 209

111 112 113 114 115 116 141 142 143 144

201 202 203 204 205

101 102 103 104 105 106 108 109 110
228

183 184 185 186 187 188

 Status machine may 2017 801

301 303 151 152 153 154

226 227 228 229 230 804

302 304 137 138 139 140

222 223 224 225 231

305 133 134 135 136

218 219 220 224

129 130 131 132

403 404 155 156

123 124 125 126 127 128 214 215 216 217

401 402 149 150

210 211 212 213

117 118 119 120 121 122 145 146 147 148

206 207 208 209

111 112 113 114 115 116 141 142 143 144

201 202 203 204 205

101 102 103 104 105 106 108 109 110
228

183 184 185 186 187 188

Plate adjust backlash
Befor cleaning and overhaul MC machine
After cleaning and overhaul MC machine
 Problem MC machine
Ball screw and lenear guide dirty and have rust

Ball lenear guide broken

and damage
Bearing support slide axis Ball screw have rust
have rust and damage and damage
 Problem MC machine
Groove lenear guide
damage

Groove slide way Adj backlash

have rust Leneardamage
guide
dent and step

Lenear guide
 Action and overhaul MC machine
Change lenear guide XY axis by crans
Change lenear guide
Accuracy test of numerically contrlled NC lathe
Check accuracy MC
Check and cleaning pipe lubricant
 Problem spring gripper MC
Dirty and rust Check and cleaning Change spring gripper

Ball lenear gu
and dam

Arm lock spring Arm lock spring

Spring gripper broken gripper broken gripper broken
Backflow coolant MC
Dirty and rust

Install funnel
2 1
27 4
27 20
47 78