Professional Documents
Culture Documents
Submitted By
Guide By
Prof. Prathmesh Akolkar
214520309029
Enrollment
Number
Email ID hardikjoshi44444@gmail.com
Student
Signature
ACKNOWLEDGEMENT
This internship has not only equipped me with practical knowledge but has also
honed my problem-solving abilities and strengthened my passion for precision
engineering. The experience gained and the lessons learned during my time at
[Bearing Factory's Name] will undoubtedly shape my future endeavors in this
field.
Thank you once again for this incredible opportunity and for making my
internship at [Bearing Factory's Name] an unforgettable and transformative
experience.
ABSTRACT
The internship duration spanned [duration], during which the intern was embedded
within the factory's dynamic environment. The objectives of the internship were to
acquire practical knowledge in bearing production, understand the nuances of design
and manufacturing methodologies, and observe quality control measures implemented
in ensuring superior product standards.
The internship facilitated a deeper understanding of the critical role bearings play in the
smooth functioning of machinery and industries. It emphasized the importance of
precision, attention to detail, and the integration of innovative techniques to ensure
optimal performance and durability.
The abstract concludes by highlighting the impact of this internship on the intern's
professional growth, underscoring the acquired technical knowledge, refined problem-
solving skills, and a reinforced passion for precision engineering as guiding elements for
future career endeavors.
INDEX
1.. DAY 1 TO 6 (WEEK 1) 8
2. DAY 7 TO 12 (WEEK 2) 10
i. PREPRATION OF BEARING
3.. DAY 13 TO 18 (WEEK 3) 13
•First of all from PGVCL (main line) power comes to CPCT meter which
counts how much power comes to the company.
• After that power comes to Change over switch where power comes from
two different ways 1: PGVCL (main line) and 2: generator. After crossing
change over switch output power goes to main switch.
• Power enters the main switch, where the power is distributed, where the
power gose to the remaining six switches then go to the capacitor bank.
• After that, the power goes to the main panel of the shed, from there the power is
distributed in different lines in the entire shed, so that when the power of one
line is cut, the rest of the line continues.
• . The path of is shown below in
diagram
• After that it is fed to the contactor from where it comes in different mcb so that
the thing running on that contactor can be switched on and off from another
place as well.
DAY 7 TO 12 (WEEK 2)
PREPRATION OF BEARING :-
• So, if any short circuit occurs, MCB will switch off the power so that no
further damage occurs.
• A contactor is used for the reason that the motor behind it can be switched on
and off from anywhere.
• A relay is also placed behind the contactor so that the motor behind it draws
more amperes or runs in overload or if it is burnt, the relay closes the contactor.
• The machine has control wiring so that it can be turned on and off as needed
at any time and any part of the machine can be turned on or off automatically
or manually.
• Took a contactor. Then 220V is given in direct contactor. Then its one phase
wire is given in NC (Normally Close). And beyond that connected in NO
(Normally Open) and pressing the NO button starts getting power to the coil.
So normally NO and NC act as switches.
• The capacity of MCCB was 160A. The range was 128-
160. Its maximum temperature was 50°C. Its frequency is 50Hz when its
Ve voltage is 415V and its frequency is 60Hz when its Vi voltage is 490V.
• Then each part is assembled in the assembly hall. (It is oiled during assembly
so that it does not rust.)
These transformers come in various sizes and configurations, ranging from small,
portable units to large, grid-scale installations. They are integral to the functioning of
electrical grids, ensuring that electricity can be efficiently distributed over long distances.
Safety features, such as insulation and protective enclosures, are also incorporated to
safeguard against electrical hazards. Additionally, step-down transformers may include
features like tap changers to adjust the turns ratio, allowing for fine-tuning of the
output voltage.
i.ii : CHANGE OVER SWITCH:-
Here's some information about the main switch in a company's electrical setup:
4. **Rating:** Main switches are rated based on their current-carrying capacity (in
amperes) and voltage rating, ensuring they can handle the expected load and voltage
of the electrical system they protect.
1. **Purpose:** Capacitor banks are primarily used to improve the power factor of
electrical systems. Power factor is a measure of how effectively electrical power is
being converted into useful work output. Low power factor results in inefficient use of
electrical power.
2.**Power Factor Correction:** Capacitor banks help improve the power factor by
supplying reactive power, thereby balancing the reactive power drawn by inductive loads
such as motors, transformers, and fluorescent lighting. This correction reduces the
burden on the electrical system and optimizes energy efficiency.
4. **Precision and Control:** These machines offer precise control over force
application, ensuring accurate assembly and avoiding damage to delicate
bearing
components. Control mechanisms might include adjustable pressure settings,
speed control, and programmable parameters.
Grinding machines in a bearing factory are crucial for the precision grinding of
bearing components to achieve the required tolerances, surface finish, and geometrical
accuracy. These machines play a fundamental role in the final stages of manufacturing
bearings.
Here's some information about grinding machines used in bearing factories:
6.**Coolant and Lubrication:** Grinding machines often use coolants and lubricants
to control heat generation, reduce friction, and improve surface finish during the
grinding process. These fluids also aid in chip removal and extend tool life.
Grinding machines are critical assets in a bearing factory, enabling the production of
bearings with the required precision, surface finish, and dimensional accuracy
essential for their efficient operation in various industries. These machines contribute
significantly to the quality and performance of bearings used in diverse applications.
i.vii : FURNACE :-
1. **Heat Treatment:** Furnaces are essential for the heat treatment of bearing
components, such as bearing rings, races, and rollers. Heat treatment processes
like hardening, annealing, quenching, and tempering are performed to enhance
the
mechanical properties and durability of these components.
2. **Types of Furnaces:**
-**Continuous Furnaces:** These furnaces are designed for continuous processing
of parts. They have a conveyor system that moves parts through the heating and cooling
zones, allowing for consistent and continuous heat treatment.
-**Batch Furnaces:** Batch furnaces process a fixed quantity of parts at a time.
They offer flexibility in handling various parts and are suitable for smaller production
runs.