Standard Tools & Tackles Booklet # 1

STANDARDISATION OF TOOLS & TACKLES ACROSS ALL LOCATIONS

Tools & Tackles used at more than one location is being considered for standardisation

Objectives :
Improving safety through :
• Mechanisation of manual activities
• Standardization of Tools & non- standard Tackles
• Horizontal Deployment of best practices
 Belt Conveying System

Battery Operated Belt Cutter

Use : For fabric belt cutting

UMC : 6188A0027 & 6188A0002

Belt Lifting Tackle

Use : To safely handle belt roll using crane

UMC - 6158A0118
 Belt Conveying System

Belt Joining Template

Use : Template for marking the hole
position for clamping

UMC : 5766A1025 , 5766A1026

Belt Lifter
Use : To lift Carrying side of belt for changing of
idler

UMC -5819A0003 ,5819A0043

 Belt Conveying System

Belt Clamp
Use : For clamping of belt to prevent slipping. Size
depends on width of belt

UMC :
5328A0177 , 5328A0157, 5328A0173, 5328A0174, 5328A0175,
5908A1040 & 5328A0178

Angular Contact Swivel for D-shackle

Use : To pull the belt over idler . It has swivel bearing
which prevents interference of D-shackle with idler .

UMC : 6158A0288
 Belt Conveying System

Steel cord Belt cutter

Use : For cutting of steel cord belt

UMC : 5766A1644

Pneumatic Ratchet – ½ inch drive

(Max Torque
135.6Nm,277mmOAL,1.28Kg+FRLUnit+Sockets+Hose)

Use- For Conveyor belt fastening/Mounting of

Buckets on conveyor & similar Applications

UMC - 5766A1461
 Belt Handling System

Hand Operated Winch (capacity : 800 kg)

Use : for belt pulling in controlled manner

UMC : 5695A0029

Wire Rope Puller (3.2 ton cap)

Use : Safe Belt pulling during changing. Manila

rope not to be used

UMC : 6158A0239
 Belt Handling System

Magnetic Broach Cutter

use : For steel cord belt cutting

UMC : 5766A1571 , 6188A0051, 6188A0065

Battery Operated Power Gun & Wrench

Use : For safe and quick belt fastening

UMC : 5766A1028 5766A1029
 Bearing Fitting Tools

Bearing Fitting Tools – Impact

Sleeve & Hammer Set
Use : To push the bearing in position while
assembly . Set of impact sleeve and hammer
set .

UMC : 5869A0054

Trisection Bearing Pulling Device

Use – To remove / dismantle the bearing by
pulling the inner race

UMC: 5747A0067
 Bearing Fitting Tools

Bearing Pusher (12 T)

Use – To fix the bearing. Use hydraulic force to push the
bearing in position

UMC - 0207A1835

Bearing / Coupling Puller

Use : Pull out the bearing or coupling using hydraulic

force . Available in different capacity .

UMC : 0875A0222, 5802A0022, 5802A0011,5802A0027,

5802A0010, 5802A0043
 Bearing Fitting Tools

Portable Induction Heaters

Use : to preheat the bearing . Available for different size of the
bearing

UMC : 5049A0007 ,
5049A0008 ,5049A0009 ,5049A0006 ,5049A0002, 5049A0001

Hollow Jack
Use : For removing / fixing of bushes & pins . Available in
different capacities .

UMC : 6158A0063 ,6158A0064 6158A0158

 Material Handling Tools

Oxygen Cylinder Holding Tackle

Use : Safe handling of cylinder

UMC : 5766A1527

Gantry Crane

Use : Handling of material safely . Can be used for

dismantling and assembly. Very useful for HSM
& segment shop

UMC : 6158A0065 ( 0.5 T)

6158A0143 (2 T)
 Material Handling Tools

Oxygen Cylinder Handling Trolley

UMC : 5766A1506

LPG Cylinder Handling Trolley

UMC : 5766A1505
 Material Handling Tools

Ezy Pipe Lifting Tool

Use : To lift the pipe by holding from ends

UMC : 5766A1494

Multi Crab Magnetic Weight Lifter( up to 25 kg)

Use – To safely lift the plate or any magnetic material to avoid
direct hand contact . Material can be handled at an angle also .

UMC : 5766A1533
 Drum Handling Tackles

Drum Lifter
Use: Safe lifting of filled oil / grease barrels. Its scissor type
design self-locks the barrel .

UMC : 6158A0056

Barrel Shifting Trolley

Use : for shifting the barrel from one place to another.

UMC : 5245A0246 5766A0039

 General Purpose Tools

Hand Free Retainer Wrench

Use : It helps in retaining the wrench in position using
spring force while tightening. Prevents slipping of
spanner

UMC : 5766A1529

Lockright Back-up Wrench ( 30 mm)

Use: To lock the nut to prevent rotation while tightening the
bolt. Eliminates human intervention .

UMC : 5766A1518
 General Purpose Tools

Finger Saver Tool

Use : Used for holding the tools . No need to

hold the tools using hand .
UMC : 5766A1563

Belt/ Sheave Laser Alignment Tool

Use : laser based tools to align V belt / timing belt Sheave

UMC : 6067A0171
 General Purpose Tools

Safety Slogging Wrench

Use : This slogging wrench has provision to be

anchored with anti drop retractable lanyard. Prevents
falling of Wrench
UMC: 5727A0060 5727A0063 5727A0066 5727A0068 5727A0072 ,
5727A0074 , 5727A0077

Anti-drop Retractable Lanyard

Use : for holding the tools when working at height

to prevent drop of tools. Tools should have an
arrangement to lock

UMC: 5766A1458
 General Purpose Tools

Magnetic Control Stick

Use : To guide hanging load from a safe distance.

Uses magnetic force to hold the object

UMC : 5766A1537

Nut Splitter

Use - To cut open the nut of different sizes. Can be

used to remove nut where hot work is not permitted .

.
UMC 5183A0005, 5183A0006, 5183A0007 5183A0008,
5183A0004, 5183A0003
 General Purpose Tools

Battery Operated Torque Wrench

Use- To be used in locations where power source is

not available

UMC ; 5970A0049 , 5970A0048 ,5970A0040 , 5970A0041,

5970A0039 ,5970A0037

Adjustable Hook Spanner

Use : To tighten the slotted nut

UMC : 5766A1297
 General Purpose Tools
Chisel Holding Tools
Use : Safe way of holding the chisel to
prevent hand injury
UMC : 5640A0076

Fastener Extracting Tool

Use : To extract the fastener by heating

UMC- 5766A0467
 General Purpose Tools

Non sparking tools

Use : Safe for work in gas lines (prevents fire)

UMC - 5766A0994 5766A0993 5766A0968 5766A0987

5766A0969 5766A0972 5766A0973 5766A0976 5766A0977
5766A0978 5766A0979 5766A0980 5766A0981 5766A0982
5766A0983 5766A0984

Hyd. Flange Separator

Use : For creating gap between flanges
40-ton cap
UMC : 5243A8023
 General Purpose Tools
Electric Torque Wrench
Use : For faster Bolting & Unbolting with controlled Torque

UMC - 5086A0002 (150-1000 NM)

50860006 (450-3000 nm)
50866217 ( 750-3000 NM)

Pneumatic Torque Wrench

Use : For faster Bolting & Unbolting with controlled Torque

UMC - 5766A0405 (250-1000 NM)

5399A0689 (480-3000 NM)
 General Purpose Tools

Chisel Holder for Hand Safety

Use : For preventing hand injury

UMC : 5424A0030

Mech. Flange Spreader

Use: Suitable for Flange maintenance (Finger & Hand Safety)

UMC : 5766A1330
 General Purpose Tools

Hook Kit with D Handle Grip

Use: Suitable for Finger & Hand Safety

Angled Hook - 5766A1567

L Hook - 5766A1570
J Hook 5766A1565
T Hook - 5766A1566

Elect. Nut Runner

Use : Tightening the nuts

UMC: 5086A6217 5970A0002
 General Purpose Tools
Multi Contact Point Fitting

Use : Multi contact point reduces slippage even

with worn out fastener heads

UMC : 5766A1643

Universal Socket :

Use : Can be used for different fastener sizes

and head design

UMC : 5766A1648
 General Purpose Tools

Plate Lifting Clamp

Use : To be used in pair while handling plates

UMC : -6158A0161 (3T)

Seal / O-ring Removing Tool

Use : safe removal of O rings and Seals without damaging

UMC : 5766A1645
 General Purpose Tools

Pipe Clamp

Use : Standard clamps for pipe leak repair in

emergency
UMC : 5737A1419 ,5737A1420 ,5737A1421 ,5737A1447,
5737A1422 , 5737A1423 ,5737A1424,
5737A1425 ,5737A1448

Thread Extractor
Use : For removing broken bolts /
screws
UMC : 5766A1538 , 5766A1245 , 5766A1096
 General Purpose Tools

Valve Wheel Wrench

Use : To open the valve

UMC : 5791A1590 5791A1591 5791A1589

Hydraulic Bead Breaker

Use : Removal of tyre from rim disc

UMC – 5066A0833, 5066a0834

 General Purpose Tools

Eye Bolt
Use- For Quenching Wagon Liner replacement . Can be
used elsewhere also .

UMC : 6099A0063

Crow Bar

Use : To align holes of two different parts

UMC : 5062A0010 5062A0009 5062A0008 5062A0007

5062A0006 5062A0004 5062A0003 5062A0001
 General Purpose Tools

Pass-through Ratchet Assortment

UMC- 5766A1647

Soft Faced Hammer

Use : For bearing fitting or lighter jobs

Precision application- 5766A1642

Industrial applications- 5766A1641
 General Purpose Tools

Universal Thread Repair

Use – For cleaning / repair of damaged thread

UMC - 5766A1646

Saber Reciprocating Saw

Use – Cutting of woods/soft materials

UMC : 5766A1640
 Standard Tools & Tackles Booklet # 2

Joint sheet ( gasket) cutter Beam lifting clamp – H type

Use : For mechanised cutting of gaskets Use : Safe lifting of H/ I beams

UMC: 5766A1959 UMC: 6158A0150
Plate lifting 3T and Sheet lifting Wire rope edge protector –10-20 mm,
20-30 mm, 30-40 mm

Use : For protecting the rope damage due to sharp

Use : Safe handling of sheet and plate
corners.
UMC: 6158A0151(Plate) and 6158A0117(Sheet)
6158A0371-WIRE ROPE EDGE PROTECTOR 30 MM
6158A0370-WIRE ROPE EDGE PROTECTOR 20 MM
6158A0369-WIRE ROPE EDGE PROTECTOR 10 MM
Bolder lifting - 1.36 Ton & 2.72 Ton Spreader Beam

UMC : 6158A0074, 6158A0066 UMC : 6158A0110

 Pulley lifting tackle- 2T,4T & 5T Load Monitoring D-shackle – to check load being lifted

UMC : 5908A0873, 5908A0872, 5908A0871 UMC -6158A0281, 6158A0282, 6158A0283, 6158A0284

 TSM- Rail Clamping Device for lifting and shifting

UMC : 6225A0038
 Idler handling tackle - TSK

UMC – 6225A0025, 0026, 0027, 0028, 0029, 0030

Use : For safe handling of Belt rollers
 Barrel Handling

Drawing- K-3-210256 A
UMC-5814A3395
 Conveyor Belt Handling Tackle (single layer)

UMC-5811A4980
 Cylinder handling via stairs ( Coke plant TSK)

Drawing Number K-2-210255 A

UMC – 5814A3491
 Tackle Developed for Handling of Single and Double Cylinder

UMC – 5710A0316, 5710A0317

Handling of cylinder at multi level platform is concerned
which has been addressed through this tackle.
 Steel Belt Conveyor C-Clamp

Use- C-clamp fastener for Steel cord conveyor Belt

UMC- 5691A2350
 Coke Vibrating screen lifting tackle

UMC- 5710A0371
 Tackle for steel and hot metal ladle handling

UMC- 6158A0165
I-BF MB2 conveyor puller plate Hold back tackle for Spindle changing
Drawing No.- PC 88245 Split Collar Hold back Assembly

Use- Fastening to belt one for belt pulling/Positioning
UMC- 6225A0040
Drawing no - PC70585A
UMC No - 1258A0587
Use-Development of Hold Back Tackle” to replace
use of Monkey for spindle change/Pass
change/Housing change at Mill stands of WRM to
reduce man machine interface.
 TSM -SMS 2 – segment 1 Barrel go gauge to check hole tolerance

USE- Segment 1 Barrel roll inner dia. tolerance

Check. UMC:- 5721A0052, 5721A0053
Dial Gauge alignment tool for a drive with Fluid coupling arrangement Barrel No go gauge to check hole tolerance

UMC: 5766A1892 UMC :- 5721A0052

Hydraulic filter cap opener : UMC-6225A0031
Idler frame lifting equipment – Locally developed at TSK UMC-6158A0314
 Asymmetric Pad eye and Symmetric Pad Eye

Asymmetric Pad eye 5811A3904 5811A3903 Symmetric Pad Eye :5811A3899 5811A3898 5811A3897
5811A3892 5811A3901 5811A3900 5811A3906 5811A3896 5811A3905 5811A3894 5811A3893
5811A3891

Use : For safe lifting of loads and hooking of chain blocks based on load
 Sinter plant-pallet car wheel handling TSK/ TSJ

Drg.No-PC87944
UMC -6225A0045
 Tackle for lifting rolls at SMD-Segment Shop

Drg. No- PB 74157

Use- Handle hot roll(250 Deg.) from furnace
UMC- 5923A0543
Cleated belt clamp Stacker-Slew pinion replacement tackle

Drawing No.- PB 88292 UMC-5710A0501

UMC 6225A0047
TSCR – steam exhaust fan impeller changing tackle UMC- 5766A1354

Use : Safe Lifting of impellers Designed for particular load range

 Pellet plant PAN gear box changing tackle

Drawing no PB79134
UMC No. 5779A0375
Thank You

Prepared by- Mr. Rajnish Anand Jha

Guided by- Mr. Vijay Tripathi(CFMM) & Mr. Sajal Mapui(HOMM-FMM)
References by – TSJ,TSK,TSM