LOOFAH MASTER

LOCATION
• San Antonio Minalabac, Camarines Sur

Where our main Facility is situated. Water Bodies that can be used for
irrigation abound in this area. This area's top soil, which is excellent
for farming makes it suitable to be our Facility Location.
PLANT LAYOUTS & MATERIAL HANDLING

This illustration shows the physical arrangement of the facility. It

consist of personnel, operating equipment, storage sapce and all other
supporting services to make it to the final product.

The plant layout shows the overall process from harvesting to

dispatching.

RAW
MATERIALS
 PRODUCT DESIGN
• Design & Marketing
- Dimensions: 5x3x2 in inches
- Demographic: age 18 and up, 80% female, 20% male
- Interest: Cleaning & Sustainability
- Marketing medium: Digital marketing, PR, and Conventions

• Product Development
- Holes
- Size (good for narrow bottles and regular dishes)
- Durability
- Material (sustainable)

• Manufacturing
1. Farming
2. Harvesting
3. Cutting
4. Sewing
5. Piercing
6. Inspecting
7. Packaging
PROCESS DESIGN
1

5
PRODUCTION PLANNING & AND CONTROL
Planning
• •Examining and choosing soil
• •Qualified Loofah gourd seed
• •Planting the seeds
• •Proper handling
• •Pest control
• •Harvest
• •Transplantation(to outdoor)
• Soaking of seeds
• Planting of seeds
• Cover trays
• Germination of seeds
• Fertilization of soil
• Transplantation(into a garden)
• Handling the pollination
PRODUCTION PLANNING & AND CONTROL
Routing Scheduling
• Planting of Loofah Gourd: Last week of April or first
• Harvesting
week of May
• Sorting
• Harvesting of Loofah Gourd: Month of September
• Decision if it passes quality
• Production of Loofah Sponge Final Product: A week
⚬ Move to Raw Material Storage
after Harvesting
⚬ Move to Fertilizer Storage
• Cleaning(Peeling & Washing)
• Rinsing and Drying Dispatching
• Cutting • Local establishments; Groceries stores, sari-sari stores
• Compress & Stitching ⚬ Schedule of dispatch: depends on the outcome of
• Inspection sales
• Packaging • Online shop
PRODUCTION PLANNING & AND CONTROL

WHEN TO DO?
Follow up
1.It takes 120 to 200 days to produce a loofah sponge (seeds
• Weekly Sales Report
to dry sponge)
2.Should be supported with fact base on yearly weather
HOW TO DO? forecast
1.Separate Loofah based on quality
WHEN TO DO?
2.Peeling
3.Soak and rinse Skilled Loofah farmers who has knowledge in planting
4.Drying Loofah Gourd
5.Cutting
6.Layering
QUALITY CONTROL
• •Overview of Loofah’s commitment to maintaining products standards
and ensuring standards and ensuring customer satisfaction
• •To ensure the loofah are safe for use and meet customers expectations
and inspecting the loofahs for size, shape, texture, and color
consistency and then may involve testing for durability and cleanliness.
MATERIALS MANAGEMENT
THIS IS THE MATERIAL USE TO MANAGE THE LOOFAH

• Checking invantory
• Manage supply
• Monitor storage
• Maintain
• Keep Storage space clean and sanitized
MAINTENANCE MANAGEMENT
THIS IN THE MAINTENANCE MANAGEMENT OF OUR PRODUCT

• Storage Room
• Washing Area
• Cutting Machine
• Compressing Machine
• Packaging MachIne
• Sorting Conveyor
 THANK YOU

• LYNDON CECILIO • KARIZEL JOY BERNISCA DELPOSO

• HANNAH ARAÑEZ DIZON • JOSEPH DELA SOLEDAD
• MARK DANIEL DOLLISIN • MARCUS EARL A. CEPE

GROUP 3 BSENTREP MST 1A