Mill Productivity Calculation

Contents
HOW TO ASSESS YOUR MILL'S PRODUCTIVITY ?

PREFACE
SPINNING
20s Adjusted Production per Spindle
REELING AND CONE WINDING
CONVENTIONAL CONE WINDING
AUTOMATIC CONE WINDING
APPENDIX
Table A
Table B
Table C
Table D
HOW TO
ASSESS YOUR
MILL'S PRODUCTIVITY ?
THE SOUTH INDIA TEXTILE RESEARCH ASSOCIATION, COIMBATORE - 14
HOW TO ASSESS YOUR MILL'S PRODUCTIVITY ?

(Giving the revised conversion factors being applied with effect from
SITRA's 29th Productivity Survey for September 2002)
R. Rajamanickam
R. Ranganathan
R. Suganthi
THE SOUTH INDIA TEXTILE RESEARCH ASSOCIATION

COIMBATORE
Vol. 48
October 2003
No. 4
PREFACE
This edition replaces the last SITRA publication 'How to Assess Your
Productivity' (Vol. 46, No 8, Sep 2001). In the present edition, the
conversion factors given in Table A in Appendix have been
reworked as the norms for spinning have been revised with effect
from SITRAs 29th Productivity Survey in Spinning for September
2002. No changes have been made in the reeling and cone-winding
norms, and hence the figures in Tables B, C and D in the Appendix
are the same as in the last edition. Apart from the method of
calculation of various productivity measures used in SITRA productivity surveys, the publication also explains how the conversion factors can be applied to find out the standard production
per spindle and HOK in different counts. For the benefit of
those who prefer 20s conversion to 40s conversion, illustrative
examples have been added to show how 20s converted figures
can be easily arrived at from the corresponding 40s converted
figures. Grateful acknowledgement is made to Shri D.
Shanmuganandam, Assistant Director and Head of L&C Division,
SITRA, for making available the norms for post-spinning departments,
based on which the relevant conversion factors have been worked out.
CONTENTS
Spinning
20s Adj. Production per Spindle
Reeling
Conventional Cone Winding
Automatic Cone Winding
Appendix
1
10
11
13
15
16
SPINNING
This section describes the method of assessing productivity in spinning. Briefly, the
method consists in adjusting the various parameters to 40s cotton carded count so that a Mill
could compare its productivity from month to month and also judge its performance against
SITRA standards regardless of the differences in the counts produced. The standards are fixed
such that they reflect the productivity levels being attained or excelled by the top 10% of the
mills in the industry. The revised SITRA standards for HOK and OHS are given in Table 1.
Table 1
Standard HOK and OHS for Different Departments (40s Cotton Carded)
Department
HOK
OHS
1.4
2.0
0.7
1.8
9.1
0.18
0.26
0.09
0.24
1.19
15.0
1.96
Ring frame tenters including reserve

piecers and relievers
3.8
0.50
Ring frame doffing boys and sweepers
2.6
0.34
Ring frame others comprising cleaning

gang, maistries, doff carriers and
maintenance workers
2.7
0.35
Mixing & Blow Room

Cards
Drawing
Fly Frames
Ring Spinning
Total
Production per spindle per 8 hours

adjusted to 40s (g)
105
Notes :
1. The level of modernisation assumed is as follows : single process
blow room with automatic lap doffing, high production cards, high-speed
draw frames (two passages), high production speed frames and high speed
ring frames (new or converted).
2. The production rates are the same as those given in the SITRA Combined Norms, Norms for Productivity in Spinning, 6th edition, 2003 (in
print).
3. Work assignments and ancillary operatives assumed correspond to those
given in the above publication.
The definitions of the various productivity parameters, the calculations of which are
illustrated and explained in this note, are given below :
HOK
: Operative hours to produce 100 kg. of yarn
ADJUSTED HOK
: The HOK (that is, the operative hours engaged to produce 100 kg. of
yarn) is adjusted to a common count of 40s cotton carded by multiplying the actual production in different counts by relevant conversion factors. The production so converted is termed standardised production.
Thus, the adjusted HOK is calculated from :
Operative Hours
x
100
Total of the standardised ring spinning

production in individual counts
CONVERSION
FACTORS
FOR HOK
: The conversion factors are the ratios of the HOKs of individual counts to
that of 40s count:
HOK for a given count
HOK for 40s cotton carded count
These HOKs have been worked out taking the production rates, work
assignments, etc., that correspond to those for the standard mill. The
conversion factors are different for different departments, and for the
cotton carded count of 40s, it is unity for all departments. Another major practical advantage of the method is that it is not required to obtain a
break-up of the operatives according to each count.
STANDARD HOK
: HOK for 40s cotton carded count under the specified conditions. Standard HOKs for different departments are given in Table 1 and the conditions under which these standard HOKs can be attained are given in
the footnotes to this Table. As can be seen, the total standard HOK for
these conditions is 15.0.
COMPOSITE
PRODUCTIVITY
INDEX (CPI)
: A measure of productivity calculated by expressing the standard total

HOK of 15.0 as a percentage of the Mills total HOK adjusted to 40s
cotton carded count and reflects the effect of both labour and machines.
: Production per spindle per 8 hours adjusted to 40s cotton carded in g.
CONVERSION
FACTORS FOR P
: These conversion factors are the ratios which the standard production per
spindle in 40s cotton carded count rounded off to two decimals (i.e.,
104.77 g.) bears to the production per spindle in the standard mill
(rounded off to two decimals) in the respective counts. That is :
104.77 g.
Std prodn per spdl per 8 hrs (g) in the given count
OHS
: Number of operatives per 1000 spindles adjusted 40s cotton carded count
obtained by dividing the product of adjusted HOK and adjusted P by
800. For standard OHS for different departments, reference may be made
to Table 1. As can be seen, the total standard OHS is 1.96.
OHSAM
: OHS modified to allow for valid comparison of a Mills OHS with

the standard OHS of 1.96 taking into account the deviation of the
Mills production per spindle from the standard production per spindle.
EOPD
: Giving the fewer number of operatives which the standard mill would
have engaged for the same quantum of production as that for the given
Mill. Negative sign for EOPD means that the Mill engages less number
of operatives as compared to the standard mill. EOPD is arrived at as
follows:
Operatives engaged by the Mill x (100-CPI)
No. of Working Days x 7.5 x 100
SH
: A measure of spindle utilisation calculated by dividing the average spindle

hours worked per day by the installed spindles.
MPI
: A combined measure of production per spindle and spindle utilisation.

It is calculated by expressing the product of production per spindle (P)
adjusted to 40s cotton carded count and spindle utilisation (SH) as
a percentage of 2514 (=104.77 x 24.0). The index would be reduced by
one-seventh if the Mill works only 6 days a week.
PFD
: Production per Frame Day in Kg., and is equal to MPI x 1.38, number of
spindles per frame being 420 as assumed for the standard mill.
DATA NEEDED FOR PRODUCTIVITY ASSESSMENT

The Mills HOK, production per spindle, and other productivity parameters are assessed based on a months data with respect to operatives engaged, ring spinning production and
spindle shifts worked.
OPERATIVES
Operative hours actually engaged in different departments irrespective of whether
the operatives are permanent, badli, temporary, apprentice, or daily-paid. The categories of
operatives to be included for the calculation of HOK are as follows :
MACHINE TENTERS, BACK ATTENDANTS, RESERVE AND INTERVAL RELIEVING TENTERS, HEAD JOBBERS, DOFFING JOBBERS, LINE JOBBERS, OILERS,
FITTERS, FITTER HELPERS, CLEANING GANG, SWEEPERS, DOFFERS AND INTERVAL RELIEVING DOFFERS, MIXING COOLIES, CAN TENTERS, STRIPPERS, FLAT
CLEANERS, GRINDERS, FLY CARRIER-CUM-SWEEPERS, LAP CARRIERS, BELT
STITCHERS, ROVING BOBBIN CARRIERS, TAPE STITCHERS, ROLLER COVERERS,
AND DOFF CARRIER-CUM-CONDITIONING MEN.
As an example, suppose that the operative hours in different departments and ring
spinning production and spindle shifts for a Mill are as given in Tables 2 and 3.
3
Table 2
Operative Hours
Department
Operative Hours
Mixing & blow room

Cards
Drawing
Fly Frames
Ring Spinning
4662
6262
2357
9672
32464
Total
55417
Table 3
Production and Spindle Shifts in Ring Spg.
Count
Prodn (Kg.)
20s
40s CHO
60s
72s C
80s
80s C
30988
13250
39761
5474
21074
19495
Spindle shifts (8 hours)
2473201
PRODUCTION PER SPINDLE (P) ADJUSTED TO 40s COTTON CARDED COUNT

To obtain a combined converted production per spindle for all the counts produced in
the ring spinning department, the production per spindle for each count may be first converted to
40s cotton carded count, then each of these converted figures may be multiplied by the respective spindle shifts, and finally a weighted average is taken.
It is also possible to arrive at this combined figure, as described below, without first
finding out the converted production per spindle for each count. The production in each count is
multiplied by the respective conversion factor for that count (given in column 2 of Table A in
appendix). The products so obtained are totalled up and this total is divided by the total number
of spindle shifts worked during the month. The calculation for the data in Table 3 is illustrated
below.
x 0.415) + (13250 x 0.756) + (39761 x 1.706) +
[ (30988
+ (5474 x 2.012) + (21074 x 2.416) + (19495 x 2.239) ]
x 1000
2473201
196287 x 1000
=
=
2473201
79.37
ADJUSTED HOK
To find the adjusted HOK, the first step is to calculate the standardised
production for different departments using the conversion factors given in Table A in
Appendix. The ring frame production in each count is multiplied by the corresponding
conversion factor appropriate to that department and the sum is taken. Thus, applying the
conversion factors given in column 3 of Table A, the standardised production for mixing and
blow room department for the above data would be :
x 0.97) + (13250 x 1.19) + (39761 x 1.04) +
[ (30988
+ (5474 x 1.28) + (21074 x 1.08) + (19495 x 1.28) ]= 141898
Operative Hours x 100
HOK =
4662 x 100
=
Standardised Production
= 3.29
141898
By making similar calculations for other departments, HOK figures in Table 4 can be arrived at.
OPERATIVES PER 1000 SPINDLES (OHS)
It will also be useful to assess separately the extent to which the differences in productivity are explained by the production per spindle and the number of operatives engaged.
The number of operatives engaged per 1000 spindles adjusted to 40s cotton carded
(OHS) can be calculated by using the formula.
HOK x P
OHS =
800
where P is the production per spindle per 8 hours in grams, and both HOK and P have been
adjusted to 40s count on the lines explained earlier.
For the example considered, the total OHS as obtained from this formula is :
35.12 x 79.37
= 3.48
800
The OHS figures for individual departments (Table 4) as well as those for ring frame
tenters, doffing boys and others (Table 5) can be worked out similarly from the corresponding
HOKs.
MODIFIED OHS ( OHSAM )
From the definition of OHS given above, it follows that OHS is a function of production per spindle (P), although for small deviations in production per spindle, say, less than 5%,
the workers complement engaged in different departments can be expected to remain practically unchanged. However, for any large increases in production per spindle, the OHS would
increase significantly. This is because operatives such as number of ring frame doffing boys and
the preparatory department operatives would require to be engaged in proportionately larger
numbers to cope with the higher volume of ring spinning production.
5
The OHSAM can be worked out from the expression :

OHSAM = (1.96 x OHS) / (1.96 - 0.010325 x (104.77 - P A))
where PA is the production per spindle for the Mill. For the example considered,
OHSAM = (1.96 x 3.48) / (1.96 - 0.010325 x (104.77 - 79.37)) = 4.02
Table 4
Standardised Production, HOK and OHS for the Data given in Tables 2 and 3
Department
Operative Standardised HOK OHS

Hours
Production
Mixing & blow room

Cards
Drawing
Fly frames
Ring Spinning
4662
6262
2357
9672
32464
141898
147054
136001
161912
163746
3.29
4.26
1.73
5.97
19.83
0.33
0.42
0.17
0.59
1.97
Total
55417
157791
35.12
3.48
COMPOSITE PRODUCTIVITY INDEX

Composite productivity index is calculated by expressing the standard total HOK of
14.99 as a percentage of the actual HOK. For example :
14.99 x 100
Composite Productivity Index (CPI) =
= 43
35.12
EXCESS OPERATIVES PER DAY ( EOPD )

The composite productivity index as defined above is basically an overall ratio of the
operative hours engaged in the standard mill to that actually engaged in a given Mill, with both
the count pattern and the quantum of production in each count in the standard mill being identical to that in the given Mill. Thus, the composite productivity index of 43 means that the given
Mill engages 100 operative hours to produce 100 kg. of yarn compared with only 43 operative
hours required in the standard mill. This difference could be translated to its operatives per day
equivalent (EOPD) as follows :
Operative hours engaged during the month
(100 - CPI)
x
No. of working days x 7.5
100
where CPI is the composite productivity index for the Mill. A negative sign for EOPD means that
fewer number of operatives are being engaged in the Mill as compared to the standard mill.
It is clear from the above formula that the absolute numbers of excess operatives in a
Mill for a given deviation of CPI from 100 will be larger for a coarse count Mill than for a
smaller or fine count Mill.
Thus, for the example considered,
55417
EOPD =
100 - 43
x
= 140
30 x 7.5
100
That is, the Mill engages about 140 operatives more per day than what would be
engaged by the standard mill having the same count pattern as the Mill.
PARTIAL RING FRAME HOK AND OHS
Since nearly two-thirds of the operatives upto spinning in a Mill are engaged in ring
spinning department, it would be useful to calculate HOKs separately (termed partial HOK) for
tenters, doffing boys, and others in this department. The method of calculation is similar to that
followed for working out the HOK for individual departments, and the conversion factors are
given in Table A in Appendix.
Consider that the number of operative hours of 32464 given under ring spinning in
Table 2 has the following break-up according to the category of operatives : tenters including
reserve piecers 16240, doffing boys including sweepers 7436 and others 8788. Then, the
partial HOKs and OHSs would be as set out in Table 5.
Table 5
Partial Ring Frame HOK and OHS
Category
Tenters
Doffing Boys
'Others'
Operative Standardised
Hours
Production
16240
7436
8788
172824
130042
183095
HOK
OHS
9.40
5.72
4.80
0.93
0.57
0.48
HOURS WORKED PER SPINDLE PER DAY (SH)

Spindle shifts (8 hours) x 8
SH
=
Working days in the month x installed spindles
The spindle shifts figure used in the above calculation is inclusive of the spindle
shifts stopped due to routine maintenance, cleaning and count change. These stoppages should
not ordinarily be far in excess of 1%. In cases of abnormally large percentage of stoppages due
to these causes, a flat allowance of 1% may be applied. That is, the total worked spindle shifts (8
hours) figure is to be multiplied by 1.01 and the figure arrived at should be taken for SH calculation.
Suppose, in this example, the Mill has an installed spindleage of 28800 and it has
worked for 30 days in the month. Assuming that the spindle shifts (8 hours) figure of 2473201
includes the above categories of stoppages, then the SH figure works out to :
7
2473201 x 8
=
19785608
=
= 22.9
30 x 28800
864000
MACHINE PRODUCTIVITY INDEX (MPI)

The machine productivity index is a measure of the overall productivity of ring frames
and takes into account both production rate and spindle utilisation. It is calculated as follows :
Mills adj. prdn. per spindle
SH
MPI =
x
Std. Production per Spindle
days in a week
x
24.0
In the above, days in a week is either 6 or 7 depending on whether the Mill is scheduled to work 6 days in a week or 7 days in a week.
Let us assume that the Mill considered in the example worked 7 days a week. Then,
79.37
22.9
MPI =
x
104.77
7
x
24.0
x 100
= 72
If the Mill had adopted 6-day week working instead of 7-day week, then the MPI would be :
79.37
22.9
x
104.77
6
x
24.0
x 100 = 62
7
PRODUCTION PER FRAME DAY (PFD)

As PFD is equal to 1.38 x MPI, for the example, PFD = 1.38 x 72 = 99.4 kg.
So far, definitions and procedures for working out the various productivity parameters were explained. The following sections explain some more uses of conversion factors.
HOW TO FIND OUT STANDARD PRODUCTION PER SPINDLE IN DIFFERENT COUNTS?
SITRA publication Norms for Productivity in Spinning to which reference was
made earlier gives ring spinning production per spindle norms for major counts only. If it is
desired, the production per spindle fixed as standard in counts (not covered in the above publication), can be found from the corresponding production per spindle conversion factors listed in
column (2) of Table A in the following manner.
As defined, production per spindle conversion factor for a given count is :
Standard production per spindle per 8
hours in 40s cotton carded count (g)
104.77 g.
=
Standard production per spindle

per 8 hours in the given count (g)
8

per 8 hours in the given count
The above formula can be rewritten as :

per 8 hours in a given count
=
104.77
Prdn. per spindle conv. factor
for that count
To illustrate, the conversion factor for production per spindle for 72s C is 2.012. Then
the standard production per spindle in 72s C is obtained as follows :
104.77
=
52.07 g.
2.012
HOW TO FIND OUT STANDARD TOTAL HOK FOR A GIVEN COUNT?

Sometimes, for costing purposes, it might be required to get a quick estimate of
the total actual HOK for a count under a Mills conditions. This can be done by assuming that
the HOK for all the counts in the Mill will be uniformly higher or lower in the ratio of the extent
to which the CPI for the Mill is less or more than the standard of 100.
Total HOK estimated
for a given count
=
Standard total HOK for the count

x 100
CPI for the Mill
Standard total HOK for a count can be obtained from the respective conversion factor
from the relation :
Standard Total HOK in =
a Count
Standard total HOK x

for 40s
Respective
conv. factor
= 14.99 x Respective Conversion Factor

For example, let us consider 60s carded count. The total HOK conversion factor for
60s carded is 1.29, which gives the standard Total HOK for this count as 19.34 (= 14.99 x 1.29).
Suppose that the composite productivity index for a Mill is 80. Then, the estimated actual Total
HOK in 60s count in this Mill is :
19.34
x 100 = 24.18
80
In a similar manner, the standard HOK of any department (or the partial standard
HOKs for ring spinning) for a given count can be obtained.
HOW TO GET 20s COTTON CARDED COUNT CONVERSION?
Some mills, particularly those producing coarser ranges of counts, may prefer to
apply 20s conversion rather than 40s. These mills may apply the following procedure to obtain
20s converted figures.
9
20s ADJUSTED PRODUCTION PER SPINDLE

The factors for 20s conversion can be easily derived from those given in the table
since it involves merely multiplying the tabulated values by a constant factor of 2.4086. The
production per spindle, against which the Mill figure would be judged, will accordingly change
from 104.77g. for 40s conversion to 252.35g for 20s conversion.
Where a combined 20s conversion alone is desired, the 40s conversion factors
themselves can be used; only the final figure need be multiplied by 2.4086 to change it
to 20s conversion. Referring again to the example given on page 4, the 20s converted
figure will be 79.37 x 2.4086 = 191.17 g.
20s ADJUSTED HOK
Mills may first work out the various adjusted HOKs using the 40s conversion factors
tabulated in Table A. These HOKs may then be multiplied by the respective 20s conversion
multipliers (Table 6) to convert them to HOKs adjusted to 20s. The standard HOKs for 20s
count against which the 20s converted HOKs may be compared are also given in Table 6.
Table 6
20s Conversion Multipliers and 20s Standard HOK
Department/
Category
Mix & blow room
Cards
Drawing
Fly Frames
Ring Spg.
Total
Ring Spg. Tenters
Ring Spg. Doffers
Ring Spg. Others
Multipliers 20s Standard

HOK
0.9686
0.9437
0.7525
0.7690
0.6731
0.7519
0.5931
1.0000
0.4745
1.36
1.86
0.55
1.39
6.11
11.27
2.28
2.56
1.27
For the example considered, the 20s converted HOKs corresponding to the 40s converted HOKs arrived at in Tables 4 and 5 are as follows :
Mix & Bl Rm
Cards
Drawing
Fly Frames
Ring Spg.
Total
Spg Tenters
Spg Doffers
Spg Others
10
3.29
4.26
1.73
5.97
19.83
35.12
9.40
5.72
4.80
x
x
x
x
x
x
x
x
x
0.9686
0.9437
0.7525
0.7690
0.6731
0.7519
0.5931
1.0000
0.4745
= 3.19
= 4.02
= 1.30
= 4.59
= 13.35
= 26.41
= 5.58
= 5.72
= 2.28
REELING AND CONE WINDING

Effective from SITRAs productivity survey in September 1992, the concept of HOK
is being extended to reeling and cone winding departments also. The relevant conversion factors
are tabulated in Tables B to D of Appendix. The standards for these departments are based on
SITRA time study standards, unlike in spinning where the standards are based on the productivity levels achieved or excelled by the top 10% of the mills in the industry.
REELING
Double Hank Plain reeling (DHPR) has been taken as being adopted in the standard
mill. The standard production per reeler in DHPR in 40s cotton carded count being 30.8 kg. per
8 hours, the standard HOK for 40s DHPR works out to 25.97 (=800/30.8). The conversion
factors for different counts can be obtained as follows :
Standard HOK for a given count for DHPR
25.97
The standard production per reeler in DHPR and other relevant conditions thereof
such as work assignment in terms of doffs per reeler, cop contents assumed in different count
ranges, etc., for major counts are given in SITRA Combined Norms Norms for Productivity in
Spinning, 6th edition, 2003. The conversion factors are tabulated in Table B in the Appendix of
the present publication.
The standard production per reeler in a count for DHPR system of reeling can be
obtained by simply dividing 30.8 by the relevant conversion factor.
The following examples illustrate the method of calculations.
Let us take that a Mills data with respect to number of reelers worked and reeled yarn
production in various counts are as shown in Table 7.
Table 7
No. of Reelers Worked and Reeled Yarn Production
Count
20s
26s C
2/60s
Nf2/17
Total
Type of
Reeling
SHPR
DHPR
DHPR
DHPR
No. of Reelers Total Prodn.

Actually Worked Reeled (kg)
(8 Hrs.)
120
90
183
41
4966
3720
7857
4390
434
20933
11
Reeler Operative hours

engaged during the month
Reeled production
converted to 40s
= 434 x 8 = 3472
= (4966 x 0.548) + (3720 x 0.689) + (7857 x 0.708) + (4390 x 0.252)
= 11953
3472 x 100
Reeling HOK adjusted to

40s count
= 29.0
11953
That the reeling HOK as arrived at above can also be obtained from the reeling productivity index is illustrated below. Table 8 gives the standard production per reeler required for
this calculation along with the Mill data with respect to reeled yarn production in different counts.
Table 8
Calculation of No. of Reelers Expected to be
Engaged for Standard Production per Reeler
Count
(1)
20s
26s C
2/60s
Nf 2/17
Total Prodn.
Reeled (kg)
(2)
Std Prodn.
per reeler
per 8 Hrs
for DHPR
(kg.)
(3)
No. of Reeler
shifts (8 hrs)
to be engaged
for Std Prodn.
under (3)
(4)
4966
3720
7857
4390
56.2
44.7
43.5
122.1
88.4
83.2
180.6
36.0
Total
388.2
Column (4) shows the number of reeler shifts of 8 hours that ought to have been
engaged in each count if the reelers had given the standard production per 8 hours. Total of
column (4) (that is, 388.2 in the present example) expressed as a percentage of the reeler shifts of
8 hours actually engaged by the Mill during the month (that is, the figure of 434 given in Table 7) gives
the reeling productivity index for the Mill. Thus, for the example considered :
Reeling
Productivity
Index
No. of Reeler shifts for Std.

Prodn. per Reeler
=
x 100
No. of reeler shifts actually
engaged in the month
388.2 x 100
= 89.4
434
12
Standard HOK for 40s DHPR

HOK for reeling
x 100
Reeling Productivity Index
25.97 x 100
= 29.0 (same as that arrived at from conversion factors)

89.4
CONVENTIONAL CONE WINDING

In conventional cone winding the standard production per operative per 8 hours
in 40s count is 97.1 kg. for mechanical yarn clearers, which gives 8.24 as the standard HOK
for 40s (=800/97.1). The conversion factors for different counts given in Table C in the Appendix are arrived at as follows :
Standard Conventional Cone Winding HOK in a given count
8.24
The standard production per operative in conventional cone winding department for
the major counts is given in SITRA Combined Norms Norms for Productivity in Spinning, 6th
Edition, 2003. The drums assigned per tenter, machine efficiency, winding-on speed, breakage
rates, cop contents and work load taken for arriving at the standard production per operative are
also given.
Suppose in a Mill the number of cone-winding operative shifts engaged during a
month in different counts and the corresponding production details are as given in Table 9.
Table 9
Cone Winding Operative Shifts Engaged and
Cone Yarn Production
Count
20s
60s
34s SF
2/60s P/V
34s CH
Total
No. of
Winder
Shifts
(8 hrs)
Engaged
Total Cone
Yarn Production (kg.)
405
251
262
194
577
52723
19922
22523
24248
50393
1689
169809
Total number of winder operative

hours engaged during the month
= 1689 x 8 = 13512
Production adjusted =
to 40s count
x 0.872) + (19922 x 1.119) + (22523 x 1.062) +

]
[(52723
(24248 x 0.728) + (50393 x 1.062)
= 163357
13
Cone Winding HOK adjusted

to 40s count
13512 x 100
=
= 8.3
163357
Alternatively, the above HOK can be worked out from the cone winding productivity
index in a manner similar to that explained for reeling.
The standard production per cone winding operative for the counts in the above example as well as the number of operative shifts expected to be engaged for the cone yarn production shown in Table 9 for the standard production per operative are given in Table 10.
Table 10
Calculation of No. of Operatives Expected to be
Engaged for the Standard Production per Operative
Count
(1)
20s
60s
34s SF
2/60s P/V
34s CHO
Std Prodn
per
Operative
(kg)
(2)
Total
Coned
Yarn
Prdn (kg)
(3)
* No of Operatives
Expected to be
Engaged for Std.
Prodn/Operative
(4)
111.3
86.8
91.4
133.3
91.4
52723
19922
22523
24248
50393
473.7
229.5
246.4
181.9
551.3
Total
1682.8
* Column (3) divided by Column (2).

Cone Winding
No. of Operative Shifts for Std Production per Operative
Productivity
=
x 100
Index
No of Operative Shifts Actually Engaged
1682.8 x 100
=
= 99.6
1689
8.24 x 100
Cone Winding HOK =
= 8.3
99.6
which is the same as that worked out by applying conversion factors.
14
AUTOMATIC CONE WINDING

In automatic cone winding the standard production per operative per 8 hours in 40s
count is 332 kg., which gives 2.41 as the standard HOK for 40s (800/332). The conversion
factors for different counts given in Table D in the Appendix are arrived at as follows :
Standard automatic cone winding HOK in a given count
2.4
The standard production per operative in automatic cone winding for the major counts is given
in SITRA Combined Norms "Norms for Productivity in Spinning", 6th edition, 2003. The type
of machines, drums assigned per tenter, machine efficiency, winding-on speed, breakage rates,
creel package weights, full cone content, repeater %, cop rejection %, and the work load taken
are also given in this publication.
The procedure for working out the Automatic Cone Winding HOK adjusted to 40s by
a mill by applying the conversion factors is exactly similar to that for Conventional Cone Winding.
15
APPENDIX
Table A
Conversion Factors for Calculating Standardised Production in Spinning
Cotton Yarns *
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
Tenters
Doffers Others
5s
6s
6s H
6s C
7s
0.111
0.134
0.126
0.125
0.158
0.95
0.95
0.95
1.13
0.95
0.93
0.93
0.93
1.11
0.93
0.76
0.76
0.76
0.76
0.76
1.25
1.25
1.25
1.14
1.25
0.49
0.46
0.44
0.44
0.50
0.70
0.68
0.67
0.69
0.70
0.56
0.45
0.42
0.42
0.53
0.75
0.75
0.75
0.75
0.75
0.16
0.19
0.18
0.18
0.23
8s
8s H
8s CH
9s
9s CH
0.164
0.152
0.135
0.194
0.158
0.95
0.95
1.13
0.95
1.13
0.93
0.93
1.11
0.93
1.11
0.76
0.76
0.76
0.76
0.76
1.25
1.25
1.14
1.25
1.14
0.51
0.49
0.46
0.57
0.50
0.71
0.70
0.70
0.74
0.73
0.55
0.51
0.45
0.65
0.53
0.75
0.75
0.75
0.75
0.75
0.23
0.22
0.19
0.28
0.23
10s
10s H
10s C
10s CH
12s
0.197
0.182
0.186
0.162
0.235
0.95
0.95
1.13
1.13
0.95
0.92
0.92
1.10
1.10
0.92
0.76
0.76
0.76
0.76
0.76
1.24
1.24
1.13
1.13
1.23
0.50
0.48
0.49
0.45
0.56
0.70
0.69
0.72
0.70
0.73
0.49
0.46
0.47
0.41
0.59
0.75
0.75
0.75
0.75
0.75
0.28
0.26
0.27
0.23
0.34
12s
12s
12s
13s
14s
H
C
CH
CH
0.216
0.222
0.193
0.216
0.274
0.95
1.13
1.13
1.13
0.95
0.92
1.10
1.10
1.10
0.92
0.76
0.76
0.76
0.76
0.76
1.23
1.13
1.13
1.13
1.23
0.53
0.54
0.50
0.53
0.62
0.72
0.75
0.72
0.74
0.77
0.54
0.55
0.48
0.54
0.68
0.75
0.75
0.75
0.75
0.75
0.31
0.32
0.28
0.31
0.39
14s
14s
14s
14s
15s
H
HT
C
CH
0.250
0.544
0.258
0.223
0.302
0.95
0.95
1.13
1.13
0.95
0.92
0.92
1.10
1.10
0.92
0.76
0.76
0.76
0.76
0.76
1.23
1.23
1.13
1.13
1.23
0.58
1.02
0.59
0.54
0.66
0.75
1.01
0.78
0.75
0.79
0.63
1.36
0.65
0.56
0.75
0.75
0.75
0.75
0.75
0.75
0.36
0.78
0.37
0.32
0.43
15s
16s
16s
16s
16s
CH
H
C
CH
0.246
0.331
0.302
0.305
0.269
1.13
0.97
0.97
1.16
1.16
1.10
0.95
0.95
1.13
1.13
0.76
0.76
0.76
0.76
0.76
1.13
1.23
1.23
1.13
1.13
0.57
0.63
0.59
0.60
0.55
0.77
0.78
0.76
0.79
0.77
0.61
0.66
0.60
0.61
0.54
0.75
0.75
0.75
0.75
0.75
0.35
0.47
0.43
0.44
0.38
17s
17s HT
18s
18s H
18s C
0.360
0.724
0.379
0.346
0.350
0.97
0.97
0.97
0.97
1.16
0.95
0.95
0.95
0.95
1.13
0.76
0.76
0.76
0.76
0.76
1.23
1.23
0.77
0.77
0.73
0.67
1.13
0.69
0.65
0.65
0.81
1.08
0.76
0.74
0.78
0.72
1.45
0.76
0.69
0.70
0.75
0.75
0.75
0.75
0.75
0.51
1.03
0.54
0.49
0.50
* The above factors are for Market Yarn. Same Factors to be used also for warp/weft yarns produced in composite mills.
H: Hosiery; HT: High Twist; C: Combed; CH: Combed Hosiery; CHT: Combed High Twist.
16
APPENDIX
Table A (contd.)
Cotton Yarns *
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
18s CH
19s
19s H
19s C
20s
0.308
0.411
0.373
0.359
0.415
1.16
0.97
0.97
1.16
0.97
1.13
0.95
0.95
1.13
0.94
0.76
0.76
0.76
0.76
0.75
0.73
0.77
0.77
0.73
0.77
0.60
0.73
0.68
0.67
0.67
0.75
0.79
0.76
0.79
0.75
Tenters
0.62
0.82
0.75
0.72
0.59
20s
20s
20s
20s
21s
H
HT
C
CH
0.368
0.829
0.364
0.338
0.444
0.97
0.97
1.15
1.15
0.97
0.94
0.94
1.12
1.12
0.94
0.75
0.75
0.75
0.75
0.75
0.77
0.77
0.73
0.73
0.77
0.63
1.06
0.62
0.60
0.70
0.73
0.99
0.76
0.74
0.77
0.53
1.18
0.52
0.48
0.63
1.00
1.00
1.00
1.00
1.00
0.42
0.95
0.42
0.39
0.51
21s
21s
22s
22s
22s
H
C
C
CH
0.394
0.391
0.476
0.417
0.388
0.97
1.15
0.97
1.15
1.15
0.94
1.12
0.94
1.12
1.12
0.75
0.75
0.75
0.75
0.75
0.77
0.73
0.77
0.73
0.73
0.65
0.65
0.73
0.67
0.65
0.74
0.77
0.79
0.79
0.77
0.56
0.56
0.68
0.60
0.55
1.00
1.00
1.00
1.00
1.00
0.45
0.45
0.54
0.48
0.44
23s
23s H
23s C
23s CH
24s
0.506
0.449
0.446
0.412
0.523
0.97
0.97
1.15
1.15
0.97
0.94
0.94
1.12
1.12
0.94
0.75
0.75
0.75
0.75
0.80
0.77
0.77
0.73
0.73
0.82
0.76
0.71
0.70
0.67
0.77
0.80
0.77
0.81
0.79
0.82
0.72
0.64
0.64
0.59
0.75
1.00
1.00
1.00
1.00
1.00
0.58
0.51
0.51
0.47
0.60
24s
24s
24s
25s
25s
H
C
CH
0.464
0.458
0.425
0.556
0.493
0.97
1.15
1.15
0.97
0.97
0.94
1.12
1.12
0.94
0.94
0.80
0.74
0.74
0.80
0.80
0.82
0.75
0.75
0.82
0.82
0.72
0.71
0.68
0.81
0.75
0.79
0.82
0.80
0.84
0.80
0.66
0.65
0.61
0.79
0.70
1.00
1.00
1.00
1.00
1.00
0.53
0.52
0.49
0.64
0.56
25s
26s
26s
26s
26s
CH
H
C
CH
0.452
0.586
0.520
0.517
0.477
1.15
1.00
1.00
1.19
1.19
1.12
0.97
0.97
1.16
1.16
0.74
0.80
0.80
0.74
0.74
0.75
0.82
0.82
0.75
0.75
0.71
0.83
0.77
0.77
0.73
0.81
0.86
0.83
0.86
0.83
0.65
0.84
0.74
0.74
0.68
1.00
1.00
1.00
1.00
1.00
0.52
0.67
0.59
0.59
0.55
27s
27s H
27s CH
28s
28s H
0.620
0.550
0.505
0.655
0.581
1.00
1.00
1.19
1.00
1.00
0.97
0.97
1.16
0.97
0.97
0.80
0.80
0.74
0.86
0.86
0.82
0.82
0.75
0.88
0.88
0.82
0.76
0.72
0.85
0.79
0.85
0.82
0.83
0.88
0.84
0.78
0.69
0.63
0.82
0.73
1.00
1.00
1.00
1.00
1.00
0.71
0.63
0.58
0.75
0.66
Ring Spinning
Doffers Others
0.75
0.44
0.75
0.59
0.75
0.53
0.75
0.51
1.00
0.47
17
28s C
28s CH
29s
30s
30s H
APPENDIX
Table A (contd.)
Cotton Yarns *
Prodn/ Mix & Cards
Drg
Fly
Ring
Total
Ring Spinning
Spdle Bl. Rm.
Frames
Spg
Tenters Doffers Others
0.574
1.19
1.16
0.80
0.81
0.78
0.87
0.72
1.00
0.66
0.533
1.19
1.16
0.80
0.81
0.74
0.85
0.67
1.00
0.61
0.690
1.00
0.97
0.86
0.88
0.88
0.90
0.86
1.00
0.79
0.684
1.00
0.97
0.86
0.88
0.87
0.90
0.85
1.00
0.78
0.586
1.00
0.97
0.86
0.88
0.79
0.85
0.73
1.00
0.67
30s
30s
31s
31s
31s
C
CH
0.601
0.538
0.710
0.616
0.631
1.19
1.19
1.00
1.00
1.19
1.16
1.16
0.97
0.97
1.16
0.80
0.80
0.86
0.86
0.80
0.81
0.81
0.88
0.88
0.81
0.80
0.75
0.90
0.82
0.83
0.89
0.85
0.91
0.86
0.90
0.75
0.67
0.89
0.77
0.79
1.00
1.00
1.00
1.00
1.00
0.69
0.61
0.81
0.70
0.72
31s
32s
32s
32s
32s
CH
0.565
0.741
0.646
0.658
0.593
1.19
1.00
1.00
1.19
1.19
1.16
0.97
0.97
1.16
1.16
0.80
0.94
0.94
0.89
0.89
0.81
0.95
0.95
0.85
0.85
0.77
0.92
0.84
0.85
0.80
0.87
0.94
0.89
0.93
0.89
0.71
0.93
0.81
0.82
0.74
1.00
1.00
1.00
1.00
1.00
0.65
0.85
0.74
0.75
0.68
33s
33s C
34s
34s H
34s C
0.776
0.689
0.811
0.684
0.721
1.00
1.19
1.00
1.00
1.19
0.97
1.16
0.97
0.97
1.16
0.94
0.89
0.94
0.94
0.89
0.95
0.85
0.95
0.95
0.85
0.95
0.88
0.98
0.87
0.91
0.96
0.94
0.98
0.91
0.96
0.97
0.86
1.01
0.86
0.90
1.00
1.00
1.00
1.00
1.00
0.89
0.79
0.93
0.78
0.82
34s CH
35s
35s C
35s CH
36s
0.646
0.847
0.753
0.674
0.884
1.19
1.00
1.19
1.19
1.00
1.16
0.97
1.16
1.16
1.00
0.89
0.94
0.89
0.89
0.94
0.85
0.95
0.85
0.85
0.95
0.84
1.02
0.93
0.87
0.92
0.92
1.00
0.98
0.93
0.94
0.81
1.06
0.94
0.84
0.88
1.00
1.00
1.00
1.00
1.00
0.74
0.97
0.86
0.77
0.88
36s
36s
36s
37s
37s
H
C
CH
0.745
0.785
0.703
0.895
0.754
1.00
1.19
1.19
1.00
1.00
1.00
1.19
1.19
1.00
1.00
0.94
0.89
0.89
0.94
0.94
0.95
0.85
0.85
0.95
0.95
0.82
0.85
0.79
0.92
0.82
0.88
0.93
0.89
0.95
0.88
0.75
0.79
0.70
0.89
0.75
1.00
1.00
1.00
1.00
1.00
0.75
0.79
0.70
0.89
0.75
37s
37s
38s
38s
38s
C
CH
0.795
0.712
0.931
0.785
1.408
1.19
1.19
1.00
1.00
1.00
1.19
1.19
1.00
1.00
1.00
0.89
0.89
1.00
1.00
1.00
0.85
0.85
1.00
1.00
1.00
0.85
0.79
0.95
0.85
1.29
0.93
0.89
0.97
0.91
1.18
0.80
0.71
0.93
0.78
1.41
1.00
1.00
1.00
1.00
1.00
0.80
0.71
0.93
0.78
1.41
Count
H
C
H
C
CH
H
HT
18
Count
38s
38s
39s
39s
39s
C
CH
39s
40s
40s
40s
40s
CH
APPENDIX
Table A (contd.)
Cotton Yarns *
Prodn/ Mix & Cards
Drg
Fly
Ring
Total
Ring Spinning
Spdle Bl. Rm.
Frames
Spg
0.828
0.741
0.963
0.816
0.856
1.19
1.19
1.00
1.00
1.19
1.19
1.19
1.00
1.00
1.19
0.94
0.94
1.00
1.00
0.94
1.01
1.01
1.00
1.00
1.01
0.88
0.81
0.97
0.87
0.90
0.97
0.93
0.98
0.92
0.98
0.83
0.74
0.96
0.82
0.86
1.00
1.00
1.00
1.00
1.00
0.83
0.74
0.96
0.82
0.86
0.771
1.000
0.847
1.521
0.865
1.19
1.00
1.00
1.00
1.19
1.19
1.00
1.00
1.00
1.19
0.94
1.00
1.00
1.00
0.94
1.01
1.00
1.00
1.00
1.01
0.84
1.00
0.89
1.37
0.90
0.94
1.00
0.93
1.23
0.98
0.77
1.00
0.85
1.52
0.87
1.00
1.00
1.00
1.00
1.00
0.77
1.00
0.85
1.52
0.87
40s CH
40s CHT
41s
41s C
42s
0.756
1.439
1.038
0.898
1.076
1.19
1.19
1.00
1.19
1.00
1.19
1.19
1.00
1.19
1.00
0.94
0.94
1.00
0.94
1.00
1.01
1.01
1.00
1.01
1.00
0.82
1.31
1.03
0.93
1.05
0.93
1.23
1.02
1.00
1.03
0.76
1.44
1.04
0.90
1.08
1.00
1.00
1.00
1.00
1.00
0.76
1.44
1.04
0.90
1.08
42s
42s
42s
43s
43s
H
C
CH
0.907
0.931
0.809
1.114
0.964
1.00
1.19
1.19
1.00
1.19
1.00
1.19
1.19
1.00
1.19
1.00
0.94
0.94
1.00
0.94
1.00
1.01
1.01
1.00
1.01
0.93
0.95
0.86
1.08
0.97
0.96
1.01
0.96
1.05
1.03
0.91
0.93
0.81
1.11
0.96
1.00
1.00
1.00
1.00
1.00
0.91
0.93
0.81
1.11
0.96
43s
43s
44s
44s
44s
CH
CHT
C
CH
0.838
1.603
1.154
0.998
0.867
1.19
1.19
1.00
1.19
1.19
1.19
1.19
1.00
1.19
1.19
0.94
0.94
1.00
0.94
0.94
1.01
1.01
1.11
1.01
1.01
0.88
1.43
1.11
1.00
0.90
0.97
1.30
1.08
1.04
0.98
0.84
1.60
1.15
1.00
0.87
1.00
1.00
1.00
1.00
1.00
0.84
1.60
1.15
1.00
0.87
45s
45s CH
46s
46s C
47s
1.193
0.897
1.233
1.067
1.252
1.00
1.19
1.00
1.19
1.00
1.00
1.19
1.00
1.19
1.00
1.00
0.94
1.00
0.94
1.00
1.11
1.01
1.11
1.01
1.11
1.14
0.93
1.17
1.05
1.18
1.10
1.00
1.11
1.07
1.12
1.19
0.90
1.23
1.07
1.25
1.00
1.00
1.00
1.00
1.00
1.19
0.90
1.23
1.07
1.25
47s
48s
48s
48s
49s
1.102
1.292
1.137
0.988
1.019
1.19
1.00
1.19
1.19
1.19
1.19
1.00
1.19
1.19
1.19
0.94
1.03
0.97
0.97
0.97
1.01
1.17
1.08
1.08
1.08
1.07
1.21
1.10
0.99
1.01
1.09
1.15
1.11
1.05
1.06
1.10
1.29
1.14
0.99
1.02
1.00
1.00
1.00
1.00
1.00
1.10
1.29
1.14
0.99
1.02
H
C
H
HT
C
C
C
CH
CH
19
Count
50s
50s
50s
50s
51s
APPENDIX
Table A (contd.)
Cotton Yarns *
Prodn/ Mix & Cards
Drg
Fly
Ring
Total
Ring Spinning
Spdle Bl. Rm.
Frames
Spg
1.342
1.171
1.022
1.752
1.206
1.04
1.23
1.23
1.23
1.23
1.07
1.27
1.27
1.27
1.27
1.03
0.97
0.97
0.97
0.97
1.17
1.08
1.08
1.08
1.08
1.25
1.12
1.02
1.54
1.15
1.18
1.14
1.07
1.39
1.16
1.34
1.17
1.02
1.75
1.21
1.00
1.00
1.00
1.00
1.00
1.34
1.17
1.02
1.75
1.21
C
CH
CH
1.053
1.424
1.242
1.078
1.109
1.23
1.04
1.23
1.23
1.23
1.27
1.07
1.27
1.27
1.27
0.97
1.03
0.97
0.97
0.97
1.08
1.17
1.08
1.08
1.08
1.04
1.30
1.17
1.06
1.08
1.09
1.22
1.17
1.10
1.11
1.05
1.42
1.24
1.08
1.11
1.00
1.00
1.00
1.00
1.00
1.05
1.42
1.24
1.08
1.11
54s
54s C
54s CH
55s
55s C
1.506
1.314
1.141
1.505
1.351
1.04
1.23
1.23
1.04
1.23
1.07
1.27
1.27
1.07
1.27
1.16
1.10
1.10
1.16
1.10
1.28
1.17
1.17
1.28
1.17
1.36
1.23
1.10
1.36
1.25
1.27
1.22
1.14
1.27
1.23
1.51
1.31
1.14
1.51
1.35
1.00
1.00
1.00
1.00
1.00
1.51
1.31
1.14
1.51
1.35
55s
55s
56s
56s
56s
CH
CHT
1.173
2.010
1.538
1.388
1.205
1.23
1.23
1.04
1.23
1.23
1.27
1.27
1.07
1.27
1.27
1.10
1.10
1.16
1.10
1.10
1.17
1.17
1.28
1.17
1.17
1.12
1.72
1.39
1.28
1.15
1.16
1.52
1.29
1.25
1.17
1.17
2.01
1.54
1.39
1.20
1.00
1.00
1.00
1.00
1.00
1.17
2.01
1.54
1.39
1.20
56s
57s
58s
58s
58s
CHT
C
2.065
1.425
1.622
1.463
1.270
1.23
1.23
1.04
1.23
1.23
1.27
1.27
1.07
1.27
1.27
1.10
1.10
1.16
1.10
1.10
1.17
1.17
1.30
1.24
1.24
1.76
1.31
1.45
1.33
1.19
1.55
1.27
1.33
1.29
1.21
2.06
1.43
1.62
1.46
1.27
1.00
1.00
1.00
1.00
1.00
2.06
1.43
1.62
1.46
1.27
59s
59s
60s
60s
60s
C
CH
1.501
1.303
1.706
1.496
2.417
1.23
1.23
1.04
1.04
1.04
1.27
1.27
1.07
1.07
1.07
1.10
1.10
1.16
1.16
1.16
1.24
1.24
1.30
1.30
1.30
1.36
1.22
1.39
1.25
1.85
1.31
1.22
1.29
1.21
1.57
1.50
1.30
1.42
1.25
2.01
1.00
1.00
1.00
1.00
1.00
1.50
1.30
1.71
1.50
2.42
60s
60s
60s
61s
62s
C
CH
CHT
C
1.539
1.337
2.290
1.578
1.792
1.23
1.23
1.23
1.23
1.04
1.27
1.27
1.27
1.27
1.07
1.10
1.10
1.10
1.10
1.16
1.24
1.24
1.24
1.24
1.30
1.28
1.15
1.76
1.24
1.37
1.26
1.18
1.55
1.23
1.28
1.28
1.11
1.91
1.31
1.49
1.00
1.00
1.00
1.00
1.00
1.54
1.34
2.29
1.35
1.54
51s
52s
52s
52s
53s
C
CH
CHT
C
CH
C
CH
C
CH
H
HT
20
Count
62s
62s
62s
63s
63s
HT
C
CH
APPENDIX
Table A (contd.)
Cotton Yarns *
Prodn/ Mix & Cards
Drg
Fly
Ring
Total
Ring Spinning
Spdle Bl. Rm.
Frames
Spg
2.539
1.617
1.404
1.836
1.656
1.04
1.23
1.23
1.04
1.23
1.07
1.27
1.27
1.07
1.27
1.16
1.10
1.10
1.16
1.10
1.30
1.24
1.24
1.30
1.24
1.82
1.26
1.13
1.39
1.28
1.55
1.25
1.17
1.29
1.26
2.12
1.35
1.17
1.53
1.38
1.00
1.00
1.00
1.00
1.00
2.18
1.39
1.20
1.57
1.42
63s CH
64s
64s C
64s CH
65s
1.438
1.879
1.696
1.472
1.924
1.23
1.04
1.23
1.23
1.04
1.27
1.07
1.27
1.27
1.07
1.10
1.21
1.10
1.10
1.21
1.24
1.45
1.27
1.27
1.45
1.15
1.42
1.31
1.17
1.45
1.18
1.33
1.28
1.20
1.35
1.20
1.57
1.41
1.23
1.60
1.00
1.00
1.00
1.00
1.00
1.23
1.61
1.45
1.26
1.65
66s
66s
66s
67s
67s
1.968
1.776
1.542
1.816
1.577
1.04
1.23
1.23
1.23
1.23
1.07
1.27
1.27
1.27
1.27
1.21
1.10
1.10
1.10
1.10
1.45
1.27
1.27
1.27
1.27
1.47
1.36
1.22
1.38
1.24
1.36
1.31
1.22
1.33
1.24
1.64
1.48
1.28
1.51
1.31
1.00
1.00
1.00
1.00
1.00
1.69
1.52
1.32
1.56
1.35
1.857
1.613
2.150
1.929
1.675
1.23
1.23
1.04
1.23
1.23
1.27
1.27
1.07
1.27
1.27
1.10
1.10
1.21
1.10
1.10
1.27
1.27
1.50
1.35
1.35
1.41
1.26
1.58
1.45
1.30
1.34
1.25
1.44
1.38
1.28
1.55
1.34
1.79
1.61
1.40
1.00
1.00
1.00
1.00
1.00
1.59
1.38
1.84
1.65
1.44
C
C
CH
1.711
2.243
2.012
2.055
1.784
1.23
1.08
1.28
1.28
1.28
1.27
1.17
1.40
1.40
1.40
1.10
1.21
1.10
1.10
1.10
1.35
1.50
1.35
1.35
1.35
1.32
1.64
1.50
1.53
1.36
1.30
1.49
1.43
1.44
1.34
1.43
1.87
1.68
1.71
1.49
1.00
1.00
1.00
1.00
1.00
1.47
1.92
1.72
1.76
1.53
74s
74s C
74s CH
75s
75s CH
2.337
2.097
1.821
2.384
1.857
1.08
1.28
1.28
1.08
1.28
1.17
1.40
1.40
1.17
1.40
1.21
1.10
1.10
1.21
1.10
1.50
1.35
1.35
1.50
1.35
1.70
1.55
1.38
1.72
1.41
1.52
1.46
1.36
1.54
1.37
1.95
1.75
1.52
1.99
1.55
1.00
1.00
1.00
1.00
1.00
2.00
1.80
1.56
2.04
1.59
76s
76s
77s
77s
78s
2.432
2.182
2.226
1.932
2.269
1.08
1.28
1.28
1.28
1.28
1.17
1.40
1.40
1.40
1.40
1.21
1.10
1.10
1.10
1.10
1.50
1.35
1.35
1.35
1.35
1.75
1.60
1.63
1.45
1.66
1.56
1.49
1.51
1.40
1.52
2.03
1.82
1.85
1.61
1.89
1.00
1.00
1.00
1.00
1.00
2.08
1.87
1.91
1.66
1.95
C
CH
C
CH
68s
68s
70s
70s
70s
C
CH
71s
72s
72s
73s
73s
CH
C
CH
C
C
CH
C
21
APPENDIX
Table A (contd.)
Cotton Yarns *
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
1.970
2.313
2.008
2.416
2.239
1.28
1.28
1.28
1.08
1.28
1.40
1.40
1.40
1.17
1.40
1.10
1.10
1.10
1.24
1.13
1.35
1.35
1.35
1.66
1.57
1.47
1.68
1.50
1.74
1.64
1.41
1.54
1.43
1.57
1.54
Tenters
1.64
1.93
1.67
2.01
1.87
1.942
2.281
1.978
2.507
2.324
1.28
1.28
1.28
1.08
1.28
1.40
1.40
1.40
1.17
1.40
1.13
1.13
1.13
1.24
1.13
1.57
1.57
1.57
1.66
1.57
1.46
1.66
1.48
1.80
1.69
1.43
1.56
1.44
1.61
1.57
1.62
1.90
1.65
2.09
1.94
1.00
1.00
1.00
1.00
1.00
1.66
1.96
1.70
2.15
1.99
C
CH
CH
2.015
2.600
2.409
2.089
2.127
1.28
1.08
1.28
1.28
1.28
1.40
1.17
1.40
1.40
1.40
1.13
1.24
1.13
1.13
1.13
1.57
1.66
1.57
1.57
1.57
1.50
1.86
1.74
1.55
1.57
1.46
1.64
1.60
1.48
1.50
1.68
2.17
2.01
1.74
1.77
1.00
1.00
1.00
1.00
1.00
1.73
2.23
2.06
1.79
1.82
86s
86s
87s
88s
88s
C
CH
CH
C
CH
2.495
2.164
2.202
2.583
2.240
1.28
1.28
1.28
1.28
1.28
1.40
1.40
1.40
1.40
1.40
1.13
1.13
1.13
1.13
1.13
1.66
1.66
1.66
1.66
1.66
1.79
1.59
1.61
1.85
1.64
1.64
1.52
1.54
1.68
1.55
2.08
1.80
1.83
2.15
1.87
1.00
1.00
1.00
1.00
1.00
2.14
1.85
1.89
2.21
1.92
89s
89s
90s
90s
90s
C
CH
C
CH
2.628
2.279
2.883
2.672
2.317
1.28
1.28
1.08
1.28
1.28
1.40
1.40
1.35
1.61
1.61
1.13
1.13
1.30
1.13
1.13
1.66
1.66
1.81
1.66
1.66
1.87
1.66
2.03
1.90
1.68
1.69
1.57
1.79
1.74
1.61
2.19
1.90
2.40
2.23
1.93
1.00
1.00
1.00
1.00
1.00
2.25
1.95
2.47
2.29
1.99
91s
91s
92s
92s
92s
C
CH
C
CH
CHT
2.717
2.355
2.762
2.394
4.106
1.28
1.28
1.28
1.28
1.28
1.61
1.61
1.61
1.61
1.61
1.13
1.13
1.13
1.13
1.13
1.66
1.66
1.66
1.66
1.66
1.93
1.71
1.95
1.73
2.77
1.75
1.62
1.77
1.64
2.26
2.26
1.96
2.30
2.00
3.42
1.00
1.00
1.00
1.00
1.00
2.33
2.02
2.37
2.05
3.52
93s
93s
94s
94s
94s
C
CH
2.806
2.434
3.077
2.852
2.473
1.28
1.28
1.08
1.28
1.28
1.61
1.61
1.35
1.61
1.61
1.13
1.13
1.30
1.13
1.13
1.66
1.66
1.81
1.66
1.66
1.98
1.75
2.14
2.01
1.78
1.79
1.65
1.86
1.80
1.66
2.34
2.03
2.56
2.38
2.06
1.00
1.00
1.00
1.00
1.00
2.41
2.09
2.64
2.44
2.12
78s
79s
79s
80s
80s
CH
C
CH
80s
81s
81s
82s
82s
CH
C
CH
82s
84s
84s
84s
85s
CH
C
CH
Doffers Others
1.00
1.69
1.00
1.98
1.00
1.72
1.00
2.07
1.00
1.92
22
APPENDIX
Table A (contd.)
Cotton Yarns *
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
Tenters
95s
95s
95s
96s
96s
C
CH
C
CH
Doffers Others
3.126
2.898
2.513
2.943
2.552
1.08
1.28
1.28
1.28
1.28
1.35
1.61
1.61
1.61
1.61
1.30
1.13
1.13
1.14
1.14
1.81
1.66
1.66
1.77
1.77
2.17
2.04
1.80
2.06
1.83
1.88
1.82
1.68
1.85
1.71
2.61
2.41
2.09
2.45
2.13
1.00
1.00
1.00
1.00
1.00
2.68
2.48
2.15
2.52
2.19
4.377
2.990
2.593
3.276
3.036
1.28
1.28
1.28
1.08
1.28
1.61
1.61
1.61
1.35
1.61
1.14
1.14
1.14
1.31
1.14
1.77
1.77
1.77
1.93
1.77
2.93
2.09
1.85
2.26
2.12
2.38
1.87
1.72
1.95
1.88
3.65
2.49
2.16
2.73
2.53
1.00
1.00
1.00
1.00
1.00
3.75
2.56
2.22
2.81
2.60
1.28
1.28
1.08
1.28
1.28
1.61
1.61
1.35
1.61
1.61
1.14
1.14
1.31
1.14
1.14
1.77
1.77
1.93
1.77
1.77
1.88
1.90
2.32
2.18
1.92
1.74
1.75
1.98
1.92
1.77
2.19
2.23
2.81
2.61
2.26
1.00
1.00
1.00
1.00
1.00
2.26
2.29
2.89
2.68
2.33
96s
97s
97s
98s
98s
CHT
C
CH
98s
99s
100s
100s
100s
CH
CH
C
CH
2.633
2.673
3.376
3.129
2.714
100s
102s
102s
103s
104s
CHT
C
CH
C
C
4.653
3.224
2.796
3.272
3.319
1.28
1.28
1.28
1.28
1.28
1.61
1.61
1.61
1.61
1.61
1.14
1.14
1.14
1.14
1.14
1.77
1.77
1.77
1.77
1.77
3.10
2.23
1.97
2.26
2.29
2.48
1.95
1.80
1.97
1.99
3.88
2.69
2.33
2.73
2.77
1.00
1.00
1.00
1.00
1.00
3.99
2.76
2.40
2.80
2.84
105s
105s
107s
108s
110s
C
CHT
C
C
C
3.367
5.007
3.464
3.512
3.610
1.28
1.28
1.28
1.28
1.28
1.61
1.61
1.61
1.61
1.85
1.14
1.14
1.14
1.14
1.20
1.77
1.77
1.77
1.77
1.85
2.32
3.31
2.38
2.41
2.47
2.01
2.61
2.04
2.06
2.14
2.81
4.17
2.89
2.93
3.01
1.00
1.00
1.00
1.00
1.00
2.89
4.29
2.97
3.01
3.09
112s
114s
115s
120s
120s
C
C
C
C
CH
3.709
3.809
3.860
4.114
3.568
1.28
1.28
1.28
1.28
1.28
1.85
1.85
1.85
1.85
1.85
1.20
1.20
1.20
1.20
1.20
1.85
1.85
1.85
1.85
1.85
2.53
2.59
2.62
2.77
2.44
2.17
2.21
2.23
2.32
2.12
3.09
3.17
3.22
3.43
2.97
1.00
1.00
1.00
1.00
1.00
3.18
3.26
3.31
3.53
3.06
124s
130s
132s
140s
160s
C
C
C
C
C
4.321
5.479
5.606
6.123
8.550
1.28
1.28
1.28
1.28
1.28
1.85
1.85
1.85
1.85
1.85
1.20
1.20
1.20
1.20
1.20
1.85
1.85
1.85
1.85
1.85
2.90
3.60
3.67
3.99
5.45
2.40
2.82
2.87
3.06
3.95
3.60
4.57
4.67
5.10
7.13
1.00
1.00
1.00
1.00
1.00
3.70
4.70
4.80
5.25
7.33
23
APPENDIX
Table A (contd.)
Viscose Staple Fibre Yarns
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
Tenters
10s
12s
15s
16s
18s
0.150
0.193
0.244
0.268
0.318
1.54
1.54
1.54
1.54
1.54
0.91
0.91
0.91
0.94
0.94
0.83
0.83
0.83
0.83
0.83
0.72
0.72
0.72
0.72
0.75
0.32
0.36
0.40
0.42
0.47
0.59
0.61
0.64
0.65
0.68
0.15
0.19
0.24
0.27
0.32
0.70
0.70
0.70
0.70
0.70
0.21
0.28
0.35
0.38
0.45
20s
24s
26s
28s
30s
0.322
0.419
0.470
0.525
0.560
1.54
1.54
1.54
1.54
1.54
0.94
0.94
0.97
0.97
0.97
0.83
0.88
0.88
0.95
0.95
0.70
0.70
0.68
0.68
0.68
0.51
0.58
0.62
0.66
0.66
0.70
0.75
0.77
0.80
0.80
0.32
0.42
0.47
0.53
0.51
0.92
0.92
0.92
0.92
0.92
0.37
0.48
0.54
0.60
0.64
31s
32s
34s
35s
36s
0.588
0.617
0.674
0.704
0.730
1.54
1.54
1.54
1.54
1.54
0.97
0.97
0.97
0.97
1.00
0.95
1.04
1.04
1.04
1.04
0.68
0.68
0.68
0.68
0.68
0.69
0.71
0.75
0.77
0.76
0.82
0.83
0.86
0.87
0.87
0.53
0.56
0.61
0.64
0.66
0.92
0.92
0.92
0.92
0.92
0.67
0.70
0.77
0.80
0.73
39s
40s
42s
45s
50s
0.824
0.829
0.892
0.984
1.152
1.54
1.54
1.54
1.54
1.54
1.00
1.00
1.00
1.00
1.06
1.10
1.10
1.10
1.10
1.14
0.77
0.77
0.77
0.90
0.94
0.82
0.82
0.87
0.90
1.01
0.92
0.92
0.95
0.98
1.06
0.75
0.75
0.81
0.82
0.96
0.92
0.92
0.92
0.92
0.92
0.82
0.83
0.89
0.98
1.15
50s HT
53s HT
60s
60s HT
62s
1.848
2.017
1.514
2.415
1.582
1.54
1.54
1.54
1.54
1.54
1.06
1.06
1.06
1.06
1.06
1.14
1.14
1.15
1.15
1.15
0.94
0.94
1.09
1.09
1.09
1.46
1.57
1.24
1.82
1.22
1.34
1.40
1.22
1.58
1.21
1.54
1.68
1.26
2.01
1.32
0.92
0.92
0.92
0.92
0.92
1.85
2.02
1.51
2.42
1.36
65s HT
70s HT
76s HT
80s
2.723
3.043
3.443
2.319
1.54
1.54
1.54
1.54
1.06
1.06
1.17
1.17
1.21
1.21
1.21
1.23
1.22
1.31
1.31
1.52
1.91
2.10
2.34
1.66
1.64
1.77
1.93
1.55
2.27
2.54
2.87
1.93
0.92
0.92
0.92
0.92
2.33
2.61
2.95
1.99
H: Hosiery; HT: High Twist.
24
Doffers Others
APPENDIX
Table A (contd.)
100% Polyester Yarns
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
4s
6s
8s
10s
12s
0.062
0.084
0.123
0.166
0.188
1.18
1.18
1.18
1.18
1.18
0.90
0.90
0.90
0.90
0.90
0.92
0.92
0.92
0.92
0.92
0.83
0.83
0.83
0.83
0.83
0.26
0.28
0.32
0.35
0.37
0.53
0.54
0.56
0.59
0.60
Tenters
0.06
0.08
0.12
0.17
0.19
14s
15s
16s
18s
18s HT
0.233
0.257
0.252
0.297
0.483
1.18
1.18
1.18
1.18
1.18
0.90
0.90
0.93
0.93
0.93
0.92
0.92
0.92
0.92
0.92
0.83
0.83
0.83
0.69
0.69
0.41
0.43
0.42
0.46
0.62
0.62
0.63
0.63
0.64
0.74
0.23
0.26
0.25
0.30
0.48
0.75
0.75
0.75
0.75
0.75
0.33
0.37
0.36
0.42
0.69
19s
20s
20s H
21s
21s HT
0.321
0.315
0.306
0.337
0.565
1.18
1.18
1.18
1.18
1.18
0.93
0.93
0.93
0.93
0.93
0.92
0.92
0.92
0.92
0.92
0.69
0.69
0.69
0.69
0.69
0.48
0.52
0.51
0.54
0.71
0.65
0.68
0.67
0.69
0.79
0.32
0.31
0.31
0.34
0.57
0.75
1.00
1.00
1.00
1.00
0.46
0.36
0.35
0.39
0.65
22s
24s
24s H
26s
28s
0.361
0.410
0.397
0.459
0.510
1.18
1.18
1.18
1.18
1.18
0.93
0.93
0.93
0.95
0.95
0.92
0.98
0.98
0.98
1.05
0.69
0.74
0.74
0.74
0.79
0.56
0.59
0.58
0.63
0.67
0.70
0.73
0.72
0.75
0.79
0.36
0.41
0.40
0.46
0.51
1.00
1.00
1.00
1.00
1.00
0.41
0.47
0.45
0.53
0.58
29s
30s
30s H
30s HT
31s
0.538
0.529
0.511
0.891
0.555
1.18
1.18
1.18
1.18
1.18
0.95
0.95
0.95
0.95
0.95
1.05
1.05
1.05
1.05
1.05
0.79
0.79
0.79
0.79
0.79
0.69
0.66
0.65
0.92
0.68
0.80
0.78
0.78
0.94
0.80
0.54
0.48
0.46
0.81
0.50
1.00
1.00
1.00
1.00
1.00
0.61
0.60
0.58
1.02
0.63
32s
36s
38s H
39s
40s
0.582
0.691
0.725
0.775
0.734
1.18
1.18
1.18
1.18
1.18
0.95
0.98
0.98
0.98
0.98
1.16
1.16
1.23
1.23
1.23
0.85
0.85
0.90
0.90
0.90
0.70
0.75
0.78
0.81
0.78
0.82
0.85
0.88
0.90
0.88
0.53
0.63
0.66
0.70
0.67
1.00
1.00
1.00
1.00
1.00
0.67
0.69
0.73
0.78
0.73
40s
40s
42s
42s
42s
0.708
1.278
0.786
0.757
1.375
1.18
1.18
1.18
1.18
1.18
0.98
0.98
0.98
0.98
0.98
1.23
1.23
1.23
1.23
1.23
0.90
0.90
0.90
0.90
0.90
0.76
1.15
0.82
0.80
1.22
0.87
1.10
0.90
0.89
1.14
0.64
1.16
0.71
0.69
1.25
1.00
1.00
1.00
1.00
1.00
0.71
1.28
0.79
0.76
1.38
H
HT
H
HT
Doffers Others
0.75
0.09
0.75
0.12
0.75
0.18
0.75
0.24
0.75
0.27
25
APPENDIX
Table A (contd.)
100% Polyester Yarns
Count
Prodn/
Spdle
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
44s
44s HT
45s
45s H
46s
0.843
1.475
0.871
0.840
0.901
1.18
1.18
1.18
1.18
1.18
0.98
0.98
0.98
0.98
0.98
1.23
1.23
1.23
1.23
1.23
1.03
1.03
1.03
1.03
1.03
0.85
1.28
0.85
0.83
0.87
0.94
1.20
0.94
0.92
0.95
Tenters
0.77
1.34
0.73
0.70
0.75
46s HT
47s
48s
49s
50s
1.576
0.930
0.960
0.985
1.015
1.18
1.18
1.18
1.18
1.18
0.98
0.98
0.98
0.98
1.05
1.23
1.23
1.26
1.26
1.26
1.03
1.03
1.16
1.16
1.16
1.30
0.88
0.90
0.92
0.94
1.21
0.96
0.99
1.00
1.02
1.31
0.78
0.80
0.82
0.85
1.00
1.00
1.00
1.00
1.00
1.58
0.93
0.96
0.99
1.02
50s HT
51s
51s HT
54s
54s HT
1.787
1.046
1.830
1.140
1.994
1.18
1.18
1.18
1.18
1.18
1.05
1.05
1.05
1.05
1.05
1.26
1.26
1.26
1.27
1.27
1.16
1.16
1.16
1.26
1.26
1.44
0.96
1.47
1.02
1.57
1.32
1.03
1.34
1.08
1.41
1.49
0.87
1.53
0.95
1.66
1.00
1.00
1.00
1.00
1.00
1.79
1.05
1.83
1.14
1.99
55s
56s
56s HT
60s
60s HT
1.172
1.204
2.106
1.335
2.335
1.18
1.18
1.18
1.18
1.18
1.05
1.05
1.05
1.05
1.05
1.27
1.27
1.27
1.27
1.27
1.26
1.26
1.26
1.33
1.33
1.04
1.06
1.64
1.15
1.79
1.09
1.10
1.46
1.16
1.56
0.98
1.00
1.75
1.11
1.95
1.00
1.00
1.00
1.00
1.00
1.17
1.20
2.11
1.33
2.34
61s
62s
62s HT
63s
64s
1.368
1.402
2.453
1.436
1.463
1.18
1.18
1.18
1.18
1.18
1.05
1.05
1.05
1.05
1.05
1.27
1.27
1.27
1.27
1.34
1.33
1.33
1.33
1.33
1.41
1.11
1.13
1.77
1.15
1.17
1.14
1.16
1.54
1.17
1.19
1.14
1.17
2.04
1.20
1.22
1.00
1.00
1.00
1.00
1.00
1.17
1.20
2.10
1.23
1.25
65s
70s
71s
72s
76s
1.497
1.673
1.709
1.746
1.893
1.18
1.18
1.18
1.18
1.18
1.05
1.05
1.05
1.15
1.15
1.34
1.34
1.34
1.34
1.34
1.41
1.55
1.55
1.55
1.55
1.19
1.29
1.32
1.34
1.43
1.20
1.28
1.30
1.32
1.38
1.25
1.39
1.42
1.45
1.58
1.00
1.00
1.00
1.00
1.00
1.28
1.43
1.47
1.50
1.62
80s
80s HT
2.044
3.595
1.18
1.18
1.15
1.15
1.37
1.37
1.75
1.75
1.52
2.46
1.46
2.03
1.70
3.00
1.00
1.00
1.75
3.08
26
Mix &
Bl. Rm.
Doffers Others
1.00
0.84
1.00
1.47
1.00
0.87
1.00
0.84
1.00
0.90
APPENDIX
Table A (contd.)
Polyester Cotton (P/C) Blended Yarns
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
Tenters
Doffers Others
6s
7s
10s
12s
14s
0.076
0.093
0.149
0.179
0.221
1.55
1.55
1.55
1.55
1.55
1.27
1.27
1.27
1.27
1.27
0.94
0.94
0.94
0.94
0.94
0.86
0.86
0.86
0.86
0.86
0.28
0.29
0.34
0.36
0.40
0.63
0.64
0.67
0.68
0.70
0.08
0.09
0.15
0.18
0.22
0.75
0.75
0.75
0.75
0.75
0.11
0.13
0.21
0.26
0.32
15s
16s
16s H
18s
20s
0.244
0.251
0.245
0.298
0.327
1.55
1.55
1.55
1.55
1.55
1.27
1.30
1.30
1.30
1.30
0.94
0.94
0.94
0.94
0.94
0.86
0.86
0.86
0.69
0.69
0.42
0.42
0.42
0.46
0.53
0.71
0.72
0.72
0.73
0.77
0.24
0.25
0.25
0.30
0.33
0.75
0.75
0.75
0.75
1.00
0.35
0.36
0.35
0.43
0.37
20s H
21s
22s
24s
24s H
0.319
0.352
0.375
0.425
0.415
1.55
1.55
1.55
1.55
1.55
1.30
1.30
1.30
1.30
1.30
0.94
0.94
0.94
1.00
1.00
0.69
0.69
0.69
0.76
0.76
0.52
0.55
0.57
0.61
0.60
0.76
0.78
0.79
0.82
0.82
0.32
0.35
0.38
0.43
0.41
1.00
1.00
1.00
1.00
1.00
0.36
0.40
0.43
0.49
0.47
26s
26s H
28s
30s
30s H
0.477
0.465
0.533
0.588
0.573
1.55
1.55
1.55
1.55
1.55
1.34
1.34
1.34
1.34
1.34
1.00
1.00
1.07
1.07
1.07
0.76
0.76
0.82
0.82
0.82
0.64
0.64
0.69
0.71
0.70
0.85
0.85
0.89
0.90
0.89
0.48
0.47
0.53
0.53
0.52
1.00
1.00
1.00
1.00
1.00
0.55
0.53
0.61
0.67
0.66
31s
32s
34s
34s H
35s
0.617
0.648
0.684
0.667
0.715
1.55
1.55
1.55
1.55
1.55
1.34
1.34
1.34
1.34
1.34
1.07
1.18
1.18
1.18
1.18
0.82
0.83
0.83
0.83
0.83
0.73
0.75
0.78
0.76
0.80
0.91
0.93
0.95
0.94
0.96
0.56
0.59
0.62
0.61
0.65
1.00
1.00
1.00
1.00
1.00
0.71
0.74
0.78
0.76
0.82
36s
36s H
38s
40s
40s H
0.745
0.726
0.808
0.823
0.796
1.55
1.55
1.55
1.55
1.55
1.38
1.38
1.38
1.38
1.38
1.18
1.18
1.25
1.25
1.25
0.83
0.83
0.92
0.92
0.92
0.79
0.78
0.83
0.84
0.82
0.96
0.95
1.00
1.01
1.00
0.68
0.66
0.73
0.75
0.72
1.00
1.00
1.00
1.00
1.00
0.75
0.73
0.81
0.82
0.80
42s
44s
45s
46s
48s
0.881
0.945
0.977
1.010
1.076
1.55
1.55
1.55
1.55
1.55
1.38
1.38
1.38
1.38
1.38
1.25
1.25
1.25
1.25
1.28
0.92
1.05
1.05
1.05
1.11
0.88
0.92
0.91
0.94
0.98
1.03
1.07
1.07
1.08
1.12
0.80
0.86
0.81
0.84
0.90
1.00
1.00
1.00
1.00
1.00
0.88
0.94
0.98
1.01
1.08
27
APPENDIX
Table A (contd.)
Polyester Cotton (P/C) Blended Yarns
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
Tenters
50s
50s HT
51s
52s
54s
1.113
1.652
1.146
1.180
1.242
1.55
1.55
1.55
1.55
1.55
1.47
1.47
1.47
1.47
1.47
1.28
1.28
1.28
1.28
1.30
1.11
1.11
1.11
1.11
1.28
1.00
1.35
1.02
1.05
1.09
1.14
1.35
1.16
1.17
1.21
0.93
1.38
0.95
0.98
1.03
1.00
1.00
1.00
1.00
1.00
1.11
1.65
1.15
1.18
1.24
55s
55s HT
56s
58s
60s
1.277
1.906
1.311
1.382
1.378
1.55
1.55
1.55
1.55
1.55
1.47
1.47
1.47
1.47
1.47
1.30
1.30
1.30
1.30
1.30
1.28
1.28
1.28
1.28
1.28
1.11
1.52
1.13
1.18
1.17
1.23
1.47
1.24
1.27
1.27
1.06
1.59
1.09
1.15
1.15
1.00
1.00
1.00
1.00
1.00
1.28
1.91
1.31
1.38
1.38
60s H
60s HT
61s
62s
62s HT
1.337
2.057
1.413
1.447
2.161
1.55
1.55
1.55
1.55
1.55
1.47
1.47
1.47
1.47
1.47
1.30
1.30
1.30
1.30
1.30
1.28
1.28
1.28
1.28
1.28
1.15
1.61
1.14
1.16
1.59
1.25
1.53
1.25
1.26
1.52
1.11
1.71
1.18
1.21
1.80
1.00
1.00
1.00
1.00
1.00
1.34
2.06
1.21
1.24
1.85
63s
64s
64s HT
65s
66s
1.482
1.518
2.267
1.553
1.590
1.55
1.55
1.55
1.55
1.55
1.47
1.47
1.47
1.47
1.47
1.30
1.37
1.37
1.37
1.37
1.28
1.43
1.43
1.43
1.43
1.18
1.20
1.65
1.22
1.24
1.27
1.31
1.58
1.32
1.33
1.24
1.26
1.89
1.29
1.32
1.00
1.00
1.00
1.00
1.00
1.27
1.30
1.94
1.33
1.36
66s HT
67s
70s
72s
75s
2.360
1.626
1.736
1.811
1.926
1.55
1.55
1.55
1.55
1.55
1.47
1.47
1.47
1.62
1.62
1.37
1.37
1.37
1.37
1.37
1.43
1.43
1.58
1.58
1.58
1.71
1.27
1.33
1.38
1.45
1.61
1.34
1.40
1.45
1.49
1.97
1.36
1.45
1.51
1.60
1.00
1.00
1.00
1.00
1.00
2.02
1.39
1.49
1.55
1.65
76s
80s
80s H
84s
84s HT
1.964
2.110
2.047
2.270
3.389
1.55
1.55
1.55
1.55
1.55
1.62
1.62
1.62
1.62
1.62
1.37
1.40
1.40
1.40
1.40
1.58
1.69
1.69
1.69
1.69
1.47
1.56
1.52
1.66
2.33
1.51
1.57
1.55
1.63
2.04
1.64
1.76
1.71
1.89
2.82
1.00
1.00
1.00
1.00
1.00
1.68
1.81
1.75
1.95
2.90
2.518
2.949
1.55
1.55
1.87
1.87
1.46
1.47
1.94
1.94
1.81
2.07
1.79
1.95
2.10
2.46
1.00
1.00
2.16
2.53
90s
100s
28
Doffers Others
APPENDIX
Table A (contd.)
Polyester Viscose (P/V) Blended Yarns
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
8s
10s
12s
14s
15s
0.095
0.127
0.152
0.189
0.208
1.24
1.24
1.24
1.24
1.24
0.90
0.90
0.90
0.90
0.90
0.92
0.92
0.92
0.92
0.92
0.85
0.85
0.85
0.85
0.85
0.29
0.32
0.34
0.37
0.39
0.56
0.57
0.59
0.61
0.62
Tenters
0.09
0.13
0.15
0.19
0.21
Doffers Others
0.75
0.14
0.75
0.18
0.75
0.22
0.75
0.27
0.75
0.30
16s
18s
20s
24s
26s
0.213
0.251
0.277
0.360
0.404
1.24
1.24
1.24
1.24
1.24
0.93
0.93
0.93
0.93
0.95
0.92
0.92
0.92
0.98
0.98
0.85
0.70
0.70
0.75
0.75
0.39
0.42
0.49
0.56
0.59
0.62
0.62
0.67
0.71
0.74
0.21
0.25
0.28
0.36
0.40
0.75
0.75
1.00
1.00
1.00
0.30
0.36
0.32
0.41
0.46
28s
29s
30s
31s
32s
0.449
0.473
0.495
0.520
0.546
1.24
1.24
1.24
1.24
1.24
0.95
0.95
0.95
0.95
0.95
1.05
1.05
1.05
1.05
1.16
0.79
0.79
0.79
0.79
0.85
0.62
0.64
0.64
0.66
0.68
0.77
0.78
0.78
0.79
0.81
0.45
0.47
0.45
0.47
0.50
1.00
1.00
1.00
1.00
1.00
0.51
0.54
0.57
0.59
0.62
34s
36s
38s
40s
40s H
0.580
0.628
0.681
0.714
0.665
1.24
1.24
1.24
1.24
1.24
0.95
0.98
0.98
0.98
0.98
1.16
1.16
1.23
1.23
1.23
0.85
0.85
0.91
0.91
0.91
0.70
0.71
0.75
0.77
0.73
0.82
0.83
0.87
0.88
0.86
0.53
0.57
0.62
0.65
0.60
1.00
1.00
1.00
1.00
1.00
0.66
0.63
0.68
0.71
0.66
42s
44s
45s
45s HT
46s
0.764
0.819
0.848
1.435
0.876
1.24
1.24
1.24
1.24
1.24
0.98
0.98
0.98
0.98
0.98
1.23
1.23
1.23
1.23
1.23
0.91
1.03
1.03
1.03
1.03
0.80
0.84
0.83
1.21
0.85
0.90
0.94
0.93
1.16
0.94
0.69
0.74
0.71
1.20
0.73
1.00
1.00
1.00
1.00
1.00
0.76
0.82
0.85
1.44
0.88
47s
48s
50s
50s HT
51s
0.905
0.934
0.988
1.682
1.017
1.24
1.24
1.24
1.24
1.24
0.98
0.98
1.05
1.05
1.05
1.23
1.26
1.26
1.26
1.26
1.03
1.16
1.16
1.16
1.16
0.87
0.89
0.92
1.37
0.94
0.95
0.98
1.01
1.28
1.02
0.75
0.78
0.82
1.40
0.85
1.00
1.00
1.00
1.00
1.00
0.90
0.93
0.99
1.68
1.02
52s
60s
60s HT
62s
64s
1.047
1.298
2.198
1.364
1.430
1.24
1.24
1.24
1.24
1.24
1.05
1.05
1.05
1.05
1.05
1.26
1.27
1.27
1.27
1.34
1.16
1.33
1.33
1.33
1.41
0.96
1.12
1.70
1.11
1.15
1.04
1.16
1.51
1.15
1.18
0.87
1.08
1.83
1.14
1.19
1.00
1.00
1.00
1.00
1.00
1.05
1.30
2.20
1.17
1.23
29
APPENDIX
Table A (contd.)
Polyester Viscose (P/V) Blended Yarns
Count
Prodn/
Spdle
Mix &
Bl. Rm.
Cards
Drg
Fly
Frames
Ring
Spg
Total
Ring Spinning
Tenters
65s
70s
76s
80s
90s
1.464
1.537
1.739
1.878
2.241
30
1.24
1.24
1.24
1.24
1.24
1.05
1.05
1.15
1.15
1.33
1.34
1.34
1.34
1.37
1.43
1.41
1.55
1.55
1.75
1.92
1.17
1.21
1.33
1.42
1.64
1.20
1.24
1.33
1.40
1.58
1.22
1.28
1.45
1.56
1.87
Doffers Others
1.00
1.00
1.00
1.00
1.00
1.25
1.32
1.49
1.61
1.92
APPENDIX
Table B
Number of Doffs and Production per Reeler in SHPR, DHCR and DHPR Systems and
the Conversion Factors for Cotton, 100% Polyester and Blended Yarns
SHPR
DHCR
DHPR
Count
6s
2/ 6s
7s
8s
2/ 8s
No. of
Doffs
33
27
34
36
31
Prodn. per
Reeler (Kg)
99.8
163.3
88.1
81.6
140.6
No. of
Doffs
21
17
22
24
20
Prodn per
Reeler (Kg)
127.0
205.6
114.0
108.9
181.4
No. of
Doffs
21
17
22
23
20
Prodn. per Conversion

Reeler (Kg)
Factor
127.0
0.243
205.6
0.150
114.0
0.270
104.3
0.295
181.4
0.170
10s
2/ 10s
12s
2/ 12s
14s
38
34
42
36
44
68.9
123.4
63.5
108.9
57.0
27
23
29
25
30
98.0
166.9
87.7
151.2
77.8
27
22
29
24
30
98.0
159.7
87.7
145.2
77.8
0.314
0.193
0.351
0.212
0.396
2/ 14s
15s
16s
2/ 16s
17s
37
45
45
39
46
95.9
54.4
51.0
88.5
49.1
26
31
32
27
32
134.8
75.0
72.6
122.5
68.3
26
31
31
27
31
134.8
75.0
70.3
122.5
66.2
0.228
0.411
0.438
0.251
0.465
2/ 17s
18s
2/ 18s
20s
2/ 20s
41
46
40
45
41
87.5
46.4
80.6
40.8
74.4
27
33
29
31
30
119.5
66.5
116.9
56.2
108.9
27
32
28
31
29
115.3
64.5
112.9
56.2
105.2
0.267
0.478
0.273
0.548
0.293
21s
2/ 21s
22s
2/ 22s
23s
45
43
45
44
46
38.9
74.3
37.1
72.6
36.3
32
30
32
30
32
55.3
103.7
52.8
99.0
50.5
31
29
31
30
32
53.6
100.2
51.1
99.0
50.5
0.575
0.307
0.603
0.311
0.610
2/ 23s
24s
2/ 24s
25s
2/ 25s
44
46
45
46
45
69.4
34.8
68.0
33.4
65.3
31
33
31
33
32
97.8
49.9
93.7
47.9
92.9
30
32
31
32
31
94.7
48.4
93.7
46.4
90.0
0.325
0.636
0.329
0.664
0.342
26s
2/ 26s
27s
28s
2/ 28s
47
45
47
47
46
32.8
62.8
31.6
30.5
59.6
33
32
33
34
32
46.1
89.3
44.4
44.1
82.9
32
31
33
33
32
44.7
86.5
44.4
42.8
82.9
0.689
0.356
0.694
0.720
0.372
Conversion Factors for Carded Counts Apply to the Corresponding Combed Counts Also.
31
APPENDIX
Table B (Contd.)
SHPR
Count
DHCR
DHPR
30s
2/ 30s
31s
2/ 31s
32s
No. of
Doffs
48
46
48
47
48
Prodn. per
Reeler (Kg)
29.0
55.6
28.1
55.0
27.2
No. of
Doffs
34
33
34
33
35
Prodn per
Reeler (Kg)
41.1
79.8
39.8
77.3
39.7
No. of
Doffs
33
32
34
32
34
2/ 32s
33s
34s
2/ 34s
35s
47
48
48
47
49
53.3
26.4
25.6
50.2
25.4
34
35
35
34
35
77.1
38.5
37.4
72.6
36.3
32
34
34
33
34
72.6
37.4
36.3
70.3
35.3
0.424
0.824
0.848
0.438
0.873
36s
2/ 36s
37s
38s
2/ 38s
49
48
49
49
48
24.7
48.4
24.0
23.4
45.8
35
34
35
36
35
35.3
68.5
34.3
34.4
66.8
35
33
35
35
34
35.3
66.5
34.3
33.4
64.8
0.873
0.463
0.898
0.922
0.475
39s
40s
2/ 40s
41s
2/ 41s
49
47
45
46
46
22.8
21.3
40.8
20.4
40.7
36
36
35
36
36
33.5
32.7
63.5
31.9
63.7
35
34
33
34
34
32.6
30.8
59.9
30.1
60.2
0.945
1.000
0.514
1.023
0.512
42s
2/ 42s
43s
44s
2/ 44s
47
46
47
47
46
20.3
39.7
19.8
19.4
37.9
36
36
37
36
37
31.1
62.2
31.2
29.7
61.0
34
33
34
34
35
29.4
57.0
28.7
28.0
57.7
1.048
0.540
1.073
1.100
0.534
45s
2/ 45s
46s
2/ 46s
47s
47
46
47
46
47
19.0
37.1
18.5
36.3
18.1
37
37
37
37
37
29.8
59.7
29.2
58.4
28.6
34
35
34
35
34
27.4
56.4
26.8
55.2
26.3
1.124
0.546
1.149
0.558
1.171
2/ 47s
48s
2/ 48s
49s
50s
46
47
46
47
47
35.5
17.8
34.8
17.4
17.1
37
37
37
37
37
57.1
28.0
55.9
27.4
26.9
34
35
34
35
35
52.5
26.5
51.4
25.9
25.4
0.587
1.162
0.599
1.189
1.213
32

Reeler (Kg)
Factor
39.9
0.772
77.4
0.398
39.8
0.774
74.9
0.411
38.6
0.798
APPENDIX
Table B (Contd.)
SHPR
DHCR
DHPR
Count
No. of
Prodn. per
No. of
Prodn per
No. of
Doffs
Reeler (Kg)
Doffs
Reeler (Kg)
Doffs
Reeler (Kg)
Factor
2/ 50s
47
34.1
37
53.7
35
50.8
0.606
52s
47
16.4
37
25.8
35
24.4
1.262
2/ 52s
47
32.8
38
53.0
35
48.8
0.631
54s
48
16.1
37
24.9
35
23.5
1.311
2/ 54s
47
31.6
38
51.1
36
48.4
0.636
55s
2/ 55s
56s
2/ 56s
58s
48
47
48
47
48
15.8
31.0
15.6
30.5
15.0
38
38
38
38
38
25.1
50.1
24.6
49.2
23.7
35
36
35
36
35
23.1
47.5
22.7
46.7
21.9
1.333
0.648
1.357
0.660
1.406
2/ 58s
60s
2/ 60s
61s
2/ 61s
47
49
48
49
49
29.4
14.8
29.0
14.6
29.1
38
39
38
39
39
47.5
23.6
46.0
23.2
46.4
35
36
36
36
36
43.8
21.8
43.5
21.4
42.8
0.703
1.413
0.708
1.439
0.720
62s
2/ 62s
63s
64s
2/ 64s
49
49
49
49
49
14.3
28.7
14.1
13.9
27.8
39
39
39
39
39
22.8
45.7
22.5
22.1
44.2
37
36
37
37
36
21.7
42.1
21.3
21.0
40.8
1.419
0.732
1.446
1.467
0.755
65s
2/ 65s
66s
2/ 66s
70s
49
49
50
49
50
13.7
27.4
13.7
26.9
13.0
39
39
39
39
40
21.8
43.5
21.4
42.9
20.7
37
36
37
37
37
20.7
40.2
20.3
40.7
19.2
1.488
0.766
1.517
0.757
1.604
2/ 70s
72s
2/ 72s
73s
74s
49
50
49
50
50
25.4
12.6
24.7
12.4
12.3
39
40
39
40
40
40.4
20.2
39.3
19.9
19.6
37
37
37
37
37
38.4
18.6
37.3
18.4
18.1
0.802
1.656
0.826
1.674
1.702
2/ 74s
75s
2/ 75s
76s
2/ 76s
49
50
49
50
49
24.0
12.1
23.7
11.9
23.4
39
40
39
40
40
38.2
19.4
37.7
19.1
38.2
37
37
37
37
37
36.3
17.9
35.8
17.7
35.3
0.848
1.721
0.860
1.740
0.873
33
APPENDIX
Table B (Contd.)
SHPR
DHCR
DHPR
Count
No. of
Prodn. per
No. of
Prodn per
No. of
Doffs
Reeler (Kg)
Doffs
Reeler (Kg)
Doffs
Reeler (Kg)
Factor
80s
50
11.3
40
18.1
37
16.8
1.833
2/ 80s
50
22.7
40
36.3
37
33.6
0.917
81s
50
11.2
40
17.9
37
16.6
1.855
82s
50
11.1
40
17.7
37
16.4
1.878
2/ 82s
50
22.1
40
35.4
37
32.7
0.942
84s
2/ 84s
86s
2/ 86s
2/ 88s
50
50
50
50
50
10.8
21.6
10.5
21.1
20.6
40
40
40
40
40
17.3
34.6
16.9
33.8
33.0
38
38
38
38
38
16.4
32.8
16.0
32.1
31.3
1.878
0.939
1.925
0.960
0.984
89s
2/ 89s
90s
2/ 90s
91s
50
50
50
50
50
10.2
20.4
10.1
20.2
10.0
41
40
41
40
41
16.7
32.6
16.5
32.3
16.3
38
38
38
38
38
15.5
31.0
15.3
30.6
15.2
1.987
0.994
2.013
1.007
2.026
92s
2/ 92s
93s
2/ 93s
94s
50
50
50
50
50
9.9
19.7
9.8
19.5
9.7
41
40
41
40
41
16.2
31.6
16.0
31.2
15.8
38
37
38
37
38
15.0
29.2
14.8
28.9
14.7
2.053
1.055
2.081
1.066
2.095
2/ 94s
96s
98s
2/ 98s
100s
50
50
51
50
51
19.3
9.6
9.4
18.5
9.3
40
41
41
41
41
30.9
15.5
15.2
30.4
14.9
37
38
38
37
38
28.6
14.4
14.1
27.4
13.8
1.077
2.139
2.184
1.124
2.232
2/100s
108s
2/108s
110s
2/110s
50
51
50
51
50
18.1
8.6
16.8
8.4
16.5
41
41
41
41
41
29.8
13.8
27.6
13.5
27.1
38
38
38
38
39
27.6
12.8
25.5
12.5
25.7
1.116
2.406
1.208
2.464
1.198
120s
2/120s
132s
51
51
52
7.7
15.4
7.1
42
41
42
12.7
24.8
11.5
38
38
39
11.5
23.0
10.7
2.678
1.339
2.879
34
Number of
Count
APPENDIX
Table B (Contd.)
Doffs and Production per Reeler in SHPR, DHCR and DHPR Systems and
the Conversion Factors for Viscose Staple Fibre Yarns
SHPR
DHCR
DHPR
No. of
Prodn. per
No. of
Prodn per
No. of
Doffs
Reeler (Kg)
Doffs
Reeler (Kg)
Doffs
Reeler (Kg)
Factor
37
87.3
24
113.2
23
108.5
0.284
29
136.8
19
179.3
19
179.3
0.172
41
60.4
28
82.6
27
79.6
0.387
33
97.3
23
135.6
23
135.6
0.227
42
55.0
29
76.0
28
73.4
0.420
10s
2/ 10s
16s
2/ 16s
18s
SF
SF
SF
SF
SF
2/ 18s
20s
2/ 20s
24s
2/ 24s
SF
SF
SF
SF
SF
34
41
36
42
37
89.1
48.4
84.9
41.3
72.7
24
28
25
29
27
125.8
66.0
117.9
57.0
106.1
24
27
25
28
26
125.8
63.7
117.9
55.0
102.2
0.245
0.484
0.261
0.560
0.301
26s
2/ 26s
28s
2/ 28s
30s
SF
SF
SF
SF
SF
43
38
43
38
44
39.0
68.9
36.2
64.0
34.6
29
27
30
28
30
52.6
98.0
50.5
94.3
47.2
29
27
29
27
30
52.6
98.0
48.9
91.0
47.2
0.586
0.314
0.630
0.338
0.653
2/ 30s
31s
2/ 31s
32s
2/ 32s
SF
SF
SF
SF
SF
39
44
39
44
39
61.3
33.5
59.3
32.4
57.5
28
31
29
31
29
88.1
47.2
88.3
45.7
85.5
28
30
28
30
28
88.1
45.7
85.2
44.2
82.6
0.350
0.674
0.362
0.697
0.373
34s
2/ 34s
35s
2/ 35s
36s
SF
SF
SF
SF
SF
44
40
45
40
45
30.5
55.5
30.3
53.9
29.5
31
29
31
29
31
43.0
80.5
41.8
78.2
40.6
30
29
31
29
31
41.6
80.5
41.8
78.2
40.6
0.740
0.383
0.737
0.394
0.759
2/ 36s
39s
2/ 39s
40s
2/ 40s
SF
SF
SF
SF
SF
40
45
40
43
41
52.4
27.2
51.0
25.4
48.4
30
32
30
32
30
78.6
38.7
76.5
37.7
70.8
29
31
29
30
30
76.0
37.5
73.9
35.4
70.8
0.405
0.821
0.417
0.870
0.435
42s
2/ 42s
50s
2/ 50s
60s
SF
SF
SF
SF
SF
43
41
44
42
46
24.1
46.1
20.8
39.6
18.1
32
31
33
32
35
35.9
69.6
31.1
60.4
27.5
30
30
31
31
33
33.7
67.4
29.2
58.5
25.9
0.914
0.457
1.055
0.526
1.189
35
APPENDIX
Table B (Contd.)
the Conversion Factors for Viscose Staple Fibre Yarns
SHPR
DHCR
DHPR
Count
No. of
Prodn. per
No. of
Prodn per
No. of
Doffs
Reeler (Kg)
Doffs
Reeler (Kg)
Doffs
Reeler (Kg)
Factor
2/ 60s SF
62s SF
2/ 62s SF
36
43
46
43
33.8
17.5
32.7
33
35
33
51.9
26.6
50.2
32
33
32
50.3
25.1
48.7
0.612
1.227
0.632
APPENDIX
Table C
Number of Drums, Efficiency, Prodn. per Winder and Conversion Factors For Conventional
Cone Winders for Cotton, Viscose Staple Fibre, 100% Polyester and Blended Yarns
Count
No.of EfficiProdn/
Conversion
Drums ency (%) Winder(Kg)
Factor
Count
No.of EfficiProdn/
Conversion
Drums ency(%) Winder(Kg)
Factor
6s
2/ 6s
7s
8s
2/ 8s
10
8
10
10
8
60.5
50.0
69.0
74.5
66.0
157.2
207.9
153.7
145.2
205.8
0.618
0.467
0.632
0.669
0.472
30s
2/ 30s
31s
2/ 31s
32s
24
20
24
20
24
81.0
81.5
81.5
82.5
82.0
101.0
169.4
98.4
166.0
95.9
0.961
0.573
0.987
0.585
1.013
10s
2/ 10s
12s
2/ 12s
14s
12
8
12
8
15
77.0
75.0
80.5
79.5
79.0
144.1
187.1
125.5
165.3
132.0
0.674
0.519
0.774
0.587
0.736
2/ 32s
33s
34s
2/ 34s
35s
24
24
24
24
24
73.5
82.5
83.0
77.5
83.0
171.9
93.6
91.4
170.6
88.7
0.565
1.037
1.062
0.569
1.095
2/ 14s
15s
16s
2/ 16s
17s
12
15
15
12
15
73.0
80.5
81.5
78.5
82.5
195.1
125.5
119.1
183.6
113.5
0.498
0.774
0.815
0.529
0.856
36s
2/ 36s
37s
38s
2/ 38s
24
24
24
30
24
83.5
81.0
84.0
76.0
84.0
86.8
168.4
85.0
93.6
165.4
1.119
0.577
1.142
1.037
0.587
2/ 17s
18s
2/ 18s
20s
2/ 20s
12
20
15
24
15
80.0
73.0
72.5
59.5
79.5
176.1
126.5
188.4
111.3
185.9
0.551
0.768
0.515
0.872
0.522
39s
40s
2/ 40s
41s
2/ 41s
30
30
30
30
30
77.5
83.0
75.0
83.5
76.5
93.0
97.1
175.4
95.3
174.6
1.044
1.000
0.554
1.019
0.556
21s
2/ 21s
22s
2/ 22s
23s
24
15
24
15
24
62.0
80.5
64.5
81.5
66.5
110.5
179.3
109.7
173.3
108.2
0.879
0.542
0.885
0.560
0.897
42s
2/ 42s
43s
44s
2/ 44s
30
30
30
30
30
83.5
78.5
84.0
84.0
81.5
93.0
174.9
91.4
89.3
173.3
1.044
0.555
1.062
1.087
0.560
2/ 23s
24s
2/ 24s
25s
2/ 25s
15
24
15
24
15
81.5
69.0
83.0
71.5
83.5
165.8
107.6
161.8
107.0
156.2
0.586
0.902
0.600
0.907
0.622
45s
2/ 45s
46s
2/ 46s
47s
30
30
30
30
30
84.5
82.0
84.5
82.5
85.0
87.8
170.5
85.9
167.8
84.6
1.106
0.570
1.130
0.579
1.148
26s
2/ 26s
27s
28s
2/ 28s
24
20
24
24
20
73.5
75.5
76.0
78.0
80.0
105.8
181.1
105.3
104.2
178.2
0.918
0.536
0.922
0.932
0.545
2/ 47s
48s
2/ 48s
49s
50s
30
30
30
30
40
83.0
85.0
83.0
85.5
73.5
165.2
82.8
161.8
81.6
91.7
0.588
1.173
0.600
1.190
1.059
Conversion factors for Carded counts apply to the corresponding Combed counts also.
37
APPENDIX
Table C (Contd.)
Number of Drums, Efficiency, Prodn. per Winder and Conversion Factors For Conventional
Count
No.of EfficiProdn/
Conversion
Factor
Count
No.of EfficiProdn/
Conversion
Factor
2/ 50s
52s
2/ 52s
54s
2/ 54s
30
40
30
40
30
83.5
75.5
84.0
77.0
84.5
156.2
90.6
151.1
88.9
146.4
0.622
1.072
0.643
1.092
0.663
80s
2/ 80s
81s
82s
2/ 82s
60
40
60
60
40
66.0
86.0
66.5
67.0
86.0
77.2
134.1
76.8
76.4
130.8
1.258
0.724
1.264
1.271
0.742
55s
2/ 55s
56s
2/ 56s
58s
40
30
40
30
40
78.0
85.0
79.0
85.0
81.0
88.5
144.6
88.0
142.0
87.1
1.097
0.672
1.103
0.684
1.115
84s
2/ 84s
86s
2/ 86s
2/ 88s
60
40
60
40
40
68.0
86.5
69.0
86.5
86.5
75.7
128.5
75.1
125.5
122.6
1.283
0.756
1.293
0.774
0.792
2/ 58s
60s
2/ 60s
61s
2/ 61s
30
40
30
40
30
85.0
83.5
85.5
83.5
85.5
137.1
86.8
133.3
85.4
131.1
0.708
1.119
0.728
1.137
0.741
89s
2/ 89s
90s
2/ 90s
91s
60
40
60
40
60
70.0
87.0
70.5
87.0
71.0
73.6
121.9
73.3
120.6
73.0
1.319
0.797
1.325
0.805
1.330
62s
2/ 62s
63s
64s
2/ 64s
40
30
40
40
30
84.0
86.0
84.0
84.0
86.0
84.5
129.8
83.2
81.9
125.7
1.149
0.748
1.167
1.186
0.772
92s
2/ 92s
93s
2/ 93s
94s
60
40
60
40
60
71.5
87.5
72.0
87.5
72.5
72.7
118.6
72.4
117.4
72.2
1.336
0.819
1.341
0.827
1.345
65s
2/ 65s
66s
2/ 66s
70s
40
30
40
30
40
84.5
86.0
84.5
86.5
85.0
81.0
123.8
79.9
122.6
75.7
1.199
0.784
1.215
0.792
1.283
2/ 94s
96s
98s
2/ 98s
100s
40
60
60
40
60
87.5
72.5
74.0
88.0
80.0
116.1
71.6
70.6
112.0
74.8
0.836
1.356
1.375
0.867
1.298
2/ 70s
72s
2/ 72s
73s
74s
40
40
40
40
40
82.0
85.5
83.0
85.5
85.5
146.1
74.1
143.8
73.0
72.1
0.665
1.310
0.675
1.330
1.347
2/100s
108s
2/108s
110s
2/110s
40
60
40
60
40
88.0
82.0
88.0
82.0
88.0
109.8
71.0
101.6
69.7
99.8
0.884
1.368
0.956
1.393
0.973
2/ 74s
75s
2/ 75s
76s
2/ 76s
40
40
40
40
40
83.5
85.5
83.5
85.5
83.5
140.8
71.1
138.9
70.2
137.0
0.690
1.366
0.699
1.383
0.709
120s
2/120s
132s
60
40
60
82.5
88.5
83.0
64.3
92.0
58.8
1.510
1.055
1.651
38
APPENDIX
Table D
Number of Drums, Efficiency, Prodn. per Winder and Conversion Factors for Automatic
Count
No.of EfficiProdn/
Conversion
Drums ency(%) Winder(Kg) Factor
Count
No.of EfficiProdn/
Conversion
6s
2/ 6s
7s
8s
2/ 8s
15
10
15
15
10
52.0
49.0
60.5
69.5
65.0
442
556
441
443
553
0.751
0.597
0.753
0.749
0.600
28s
2/ 28s
30s
2/ 30s
31s
30
24
40
30
40
82.5
86.0
73.0
81.5
75.5
301
502
331
555
331
1.103
0.661
1.003
0.598
1.003
9s
10s
2/ 10s
12s
2/ 12s
15
15
10
20
15
76.0
77.0
75.5
77.5
65.0
431
393
514
439
553
0.770
0.845
0.646
0.756
0.600
2/ 31s
32s
2/ 32s
33s
34s
30
40
30
40
40
84.0
78.0
87.0
80.5
83.0
553
332
555
332
332
0.600
1.000
0.598
1.000
1.000
13s
14s
2/ 14s
15s
16s
20
24
15
24
30
79.0
75.5
76.0
80.0
69.0
413
440
554
435
440
0.804
0.755
0.599
0.763
0.755
2/ 34s
35s
36s
2/ 36s
37s
30
40
40
30
40
87.0
84.5
84.5
87.5
84.5
522
329
319
496
311
0.636
1.009
1.041
0.669
1.068
2/ 16s
17s
2/ 17s
18s
2/ 18s
15
30
15
30
20
81.0
74.0
81.5
78.0
73.0
517
444
489
442
552
0.642
0.748
0.679
0.751
0.601
38s
2/ 38s
39s
40s
2/ 40s
50
40
50
50
40
74.0
77.5
76.0
78.0
81.5
331
555
331
332
555
1.003
0.598
1.003
1.000
0.598
20s
2/ 20s
21s
2/ 21s
22s
30
20
30
20
30
65.0
81.0
68.5
83.5
71.5
332
551
333
541
332
1.000
0.603
0.997
0.614
1.000
41s
2/ 41s
42s
2/ 42s
44s
50
40
50
40
50
80.0
83.5
82.0
85.5
86.0
332
554
332
554
332
1.000
0.599
1.000
0.599
1.000
2/ 22s
23s
2/ 23s
24s
2/ 24s
20
30
20
30
20
84.0
75.0
84.5
78.0
84.5
520
333
500
332
479
0.638
0.997
0.664
1.000
0.693
2/ 44s
45s
2/ 45s
46s
2/ 46s
40
50
40
60
40
88.5
87.0
88.5
75.0
88.5
547
329
535
333
524
0.607
1.009
0.621
0.997
0.634
25s
2/ 25s
26s
2/ 26s
27s
30
24
30
24
30
81.5
84.5
82.0
85.5
82.5
333
552
322
537
312
0.997
0.601
1.031
0.618
1.064
47s
2/ 47s
48s
2/ 48s
49s
60
40
60
50
60
76.5
89.0
78.0
78.0
80.0
332
515
332
553
333
1.000
0.645
1.000
0.600
0.997
39
APPENDIX
Table D (Contd.)
Number of Drums, Efficiency, Prodn. per Winder and Conversion Factors for Automatic
Count
No.of EfficiProdn/
Conversion
Count
No.of EfficiProdn/
Conversion
50s
2/ 50s
52s
2/ 52s
54s
60
50
60
50
60
81.0
81.5
84.5
84.5
87.5
331
555
332
553
331
1.003
0.598
1.000
0.600
1.003
76s
2/ 76s
80s
2/ 80s
82s
90
60
90
60
90
82.5
90.5
86.5
92.0
89.0
332
486
331
469
332
1.000
0.683
1.003
0.708
1.000
2/ 54s
55s
2/ 55s
56s
2/ 56s
50
60
50
60
50
88.0
87.5
89.5
87.5
89.5
554
325
554
319
544
0.599
1.022
0.599
1.041
0.610
2/ 82s
84s
2/ 84s
86s
2/ 86s
90
90
90
90
90
74.0
90.0
76.0
90.5
78.0
553
328
554
322
555
0.600
1.012
0.599
1.031
0.598
57s
58s
2/ 58s
59s
60s
60
60
50
60
60
87.5
87.5
89.5
87.5
88.5
313
308
525
303
301
1.061
1.078
0.632
1.096
1.103
89s
2/ 89s
90s
2/ 90s
91s
90
90
90
90
90
90.5
80.5
90.5
81.5
90.5
311
554
308
555
304
1.068
0.599
1.078
0.598
1.092
2/ 60s
61s
2/ 61s
62s
2/ 62s
60
60
60
60
60
81.5
89.0
82.5
89.0
84.0
555
298
552
293
553
0.598
1.114
0.601
1.133
0.600
92s
2/ 92s
93s
2/ 93s
94s
90
90
90
90
90
90.5
83.0
90.5
84.0
90.5
301
552
298
553
295
1.103
0.601
1.114
0.600
1.125
63s
64s
2/ 64s
65s
2/ 65s
60
60
60
60
60
89.0
89.0
86.5
89.0
88.0
288
284
552
279
553
1.153
1.169
0.601
1.190
0.600
2/ 94s
96s
98s
2/ 98s
100s
90
90
120
90
120
85.0
90.5
80.0
88.5
81.5
554
289
333
553
333
0.599
1.149
0.997
0.600
0.997
66s
2/ 66s
70s
2/ 70s
72s
90
60
90
60
90
71.5
89.5
76.0
90.5
78.0
332
554
332
528
332
1.000
0.599
1.000
0.629
1.000
2/100s
108s
2/108s
110s
2/110s
90
120
90
120
90
90.5
88.0
92.5
89.5
92.5
554
333
524
332
515
0.599
0.997
0.634
1.000
0.645
2/ 72s
74s
2/ 74s
75s
2/ 75s
60
90
60
90
60
90.5
80.5
90.5
81.5
90.5
513
333
499
333
493
0.647
0.997
0.665
0.997
0.673
112s
115s
120s
2/120s
132s
120
120
120
90
120
90.5
90.5
90.5
92.5
91.0
330
321
308
477
281
1.006
1.034
1.078
0.696
1.182
40

Mill Productivity Calculation

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Mill Productivity Calculation

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Contents

HOW TO ASSESS YOUR MILL'S PRODUCTIVITY ?

THE SOUTH INDIA TEXTILE RESEARCH ASSOCIATION, COIMBATORE - 14

HOW TO ASSESS YOUR MILL'S PRODUCTIVITY ?

THE SOUTH INDIA TEXTILE RESEARCH ASSOCIATION

Ring frame tenters including reserve

Ring frame doffing boys and sweepers

Ring frame others comprising cleaning

Mixing & Blow Room

Production per spindle per 8 hours

: Operative hours to produce 100 kg. of yarn

Total of the standardised ring spinning

: A measure of productivity calculated by expressing the standard total

: Production per spindle per 8 hours adjusted to 40s cotton carded in g.

: OHS modified to allow for valid comparison of a Mills OHS with

: A measure of spindle utilisation calculated by dividing the average spindle

: A combined measure of production per spindle and spindle utilisation.

DATA NEEDED FOR PRODUCTIVITY ASSESSMENT

Mixing & blow room

Spindle shifts (8 hours)

PRODUCTION PER SPINDLE (P) ADJUSTED TO 40s COTTON CARDED COUNT

The OHSAM can be worked out from the expression :

Operative Standardised HOK OHS

Mixing & blow room

COMPOSITE PRODUCTIVITY INDEX

EXCESS OPERATIVES PER DAY ( EOPD )

No. of working days x 7.5

HOURS WORKED PER SPINDLE PER DAY (SH)

MACHINE PRODUCTIVITY INDEX (MPI)

PRODUCTION PER FRAME DAY (PFD)

Standard production per spindle

Standard production per spindle

The above formula can be rewritten as :

HOW TO FIND OUT STANDARD TOTAL HOK FOR A GIVEN COUNT?

Standard total HOK for the count

Standard total HOK x

= 14.99 x Respective Conversion Factor

20s ADJUSTED PRODUCTION PER SPINDLE

Multipliers 20s Standard

REELING AND CONE WINDING

No. of Reelers Total Prodn.

Reeler Operative hours

Reeling HOK adjusted to

No. of Reeler shifts for Std.

Standard HOK for 40s DHPR

= 29.0 (same as that arrived at from conversion factors)

CONVENTIONAL CONE WINDING

Total number of winder operative

x 0.872) + (19922 x 1.119) + (22523 x 1.062) +

Cone Winding HOK adjusted

* Column (3) divided by Column (2).

Cone Winding HOK =

which is the same as that worked out by applying conversion factors.

AUTOMATIC CONE WINDING

H: Hosiery; HT: High Twist.

H: Hosiery; HT: High Twist.

H: Hosiery; HT: High Twist.

H: Hosiery; HT: High Twist.

H: Hosiery; HT: High Twist.

H: Hosiery; HT: High Twist.

H: Hosiery; HT: High Twist.

Prodn. per Conversion

Prodn. per Conversion

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