BATCHING

When grey fabric is received, it is then checked thoroughly which is called grey fabric inspection. If there is any problem found then it is reported to the higher management and hold for production. This is quality inspection in source. The quality defects checked are as follow: Weight Yarn Count Gsm Grey Diameter Length In Yards Slub Thick Thin Place Yarn Contamination Loop Loss Star Marks Holes Fabric Construction Oil Marks Knots Stripe Marks

Function or purpose of batch section:

To receive the grey fabric roll from knitting section or other source.

To perform the grey inspection. Turn the grey fabric if require. To prepare the batch of fabric for dyeing according to the following criteria

Order sheet (Received from buyer) Dyeing shade (color or white, light or dark) M/C capacity M/C available Type of fabrics(100% cotton, PET, PC, CVC) Other To send the grey fabric to the dyeing floor with batch card. To keep records for every fabrics before dyeing.

Proper batching criteria:

To use maximum capacity of existing dyeing m/c. To minimize the washing time or preparation time & m/c stoppage time. To keep the no of batch as less as possible for same shade. To use a particular m/c for dyeing same shade.

Batch management:

Primarily batching is done by dyeing manager taking the above criteria under consideration. Batch section in charge receives this primary batch plan from dyeing manager. Some time planning is adjusted according to m/c condition or emergency.

M/Cs in batch section:

M/c no Machine Name Origin Capacity

: 01 : Turning m/c : Local : 10 ton to 16 ton per day

If there is no defects found it is then it is green tagged and ready for next process.