PAGE 1

ASME CODE (VIII)

1. CODE BOOK
SECTION II PART A

: FERROUS MATERIAL SPEC.

SECTION II PART B

: NONFERROUS MATERIAL SPEC.

SECTION II PART C

: WELDING CONSUMABLES SPEC.

SECTION II PART D

: MECHANICAL PROPERTY OF MATERIAL

SECTION V PART A

: NDE

SECTION VIII

DIV.1

: RULES FOR CONSTRUCTION

SECTION VIII

DIV.2

: RULES FOR CONSTRUCTION

SECTION IX

: WELDING

2. SEC VIII DIV.1 PART

U

CODE

UG

UW

UCS

CS, LAS

UNF

UHA

HAS

APPENDICES

3. PART
U-1 SCOPE
(a) DIVISION .
(b) DIVISION 3 SUBSECTION MANDATORY APP.

NON MANDATORY APP.

. ( )
(c) OUT OF SCOPE
(1) SECTION SCOPE
(2) FIRED PROCESS TUBULAR HEATER
(3) PUMP, COMPRESSOR, TURBINE, GENERATOR,
ENGINE, PNEUMATIC CYLINDER
(4) (f) PIPING SYSTEM
(5) PIPING COMPONENT PIPE, FLANGE, BOLTING, GASKET, VALVE, E.J, FITTING, STRAINER
(6)
SCOPE
a) D.P 300 psi(21 kg/)
b) D.T 210 (99 )
(7) STEAM HEAT SOURCE TANK

a) HEAT INPUT 200,000 BTU/HR
b) WATER TEMP. 210(99 )
c) WATER CAPA. 120 gal (0.45 )

PAGE 2
(8) , 15psi (1.05 kg/)
(9) INSIDE DIA., , CROSS SECTION 6
(10)
(d) 3000 psi(211 kg/) CODE
.
(e) SCOPE
1) VESSEL PIPING
(1) 1 ST CIRCUMFERENTIAL WELD JOINT
(2) 1 ST THREADED JOINT
(3) 1 ST FACE OF FLANGE FOR BOLTING CONNECTION
2) PRESSURE PART
3) PRESSURE RETAINING COVER
(f)(g)(h)(i)(j) SCOPE
UG-4
PART SEC.II
SEC.II LIST CODE (UG-9.10.11.15)
.
UG-16
(b) MIN. TH'K
(c) MILL UNDER TOLERANCE : 0.01" 6%
(d) PIPE UNDER TOLERANCE : 12.5%
(e) DIV. CORRODED CONDITION .
UG-20 DESIGN TEMPERATURE
(a) MAX. DT : MEAN METAL TEMP.

(b) MIN. DT : , UCS-66

.
(C) DT UG-23 TABLE
CHART .
(f) IMPACT TEST
UG-30 STIFFENING RING
(b) .
FIG UG-30
(c) (1) SHELL 1/2
(2) SHELL 1/3
(e) APPENDIX L-5
(f) CODE MIN.

PAGE 3
UG-32(g) CONICAL HEAD
CONICAL HEAD 30 OVER
30 OVER HEAD TYPE TORICONICAL
STRESS CHECK (APP 1-5(g))
UG-36 OPENING
(b) (1) SHELL OPENING SIZE
SHELL 60" : 1/2D - 20"
SHELL 60" : 1/3D - 40"
(2) HEAD OPENING SIZE
SIZE 1/2D CONE TYPE

(c) (3)
SHELL 10t : NOZZLE I.D 3-1/2
SHELL 10t : NOZZLE I.D 2-3/8
** OWNER STD 2
CODE PAD ,

UG-45 NOZZLE NECK THICKNESS
ACCESS OR INSPECTION HOLE
LARGE SIZE NOZZLE PLATE NECK .
UG-84 CHARPY IMPACT TEST
TEST , SIZE,
UG-98 MAWP
POSITION, TOP
UG-99 HYDRO TEST
(a) (1) HYDRO-TEST (WELD END )
(2) (TEST ).
(b) hydro test vessel point MAWP TEST
1.5 .
MAWP .
(c) user hydro-test pressure .
(c) (b) div. test (c)
.
(e) test test .
test .
(h) hydro-test MDMT+30F(16.6C)
120F(49) .

PAGE 4
UG-100 PNEUMATIC TEST
(a) TEST
. HYDRO-TEST PNEUMATIC TEST .
(b) ENAMELED VESSEL MAWP 1.25

ENAMELED VESSEL DMS MAWP(, .)

*PNEUMATIC TEST UW-50 NECK CLIP ATTACHMENT WELD
1/4(6.35) MT OR PT .
UG-101 PROOF TEST
CODE MAWP .
UW-2
(a) (LETHAL SERVICE)
FULL R.T .
, TUBE PIPE MATERIAL SPEC. MAKER
.
VESSEL PWHT .
RT SR USER
.
LETHAL SERVICE USER .
(b)

(a) JOINT TYPE NO.1 OR 2

(b) B. C JOINT TYPE NO.1 OR 2
(c) CATEGORY C FOR THE FABRICATED LAP JOINT STUB END,
(D) CATEGORY D FULL PENETRATION TYPE

(c)

ITEM
(1) CATEGORY A TYPE NO.1
(2) CATEGORY B TYPE NO.1 OR 2
(3) CATEGORY C FULL PENETRATION
(4) CATEGORY D FULL PENETRATION

UW-3 WELD JOINT CATEGORY

A:
B:
C: FLANGE
D: NOZZLE SHELL
UW-5 MATERIAL
(b) NON PRESSURE PART PRESSURE PART WPS &
PQR .

PAGE 5
UW-9 WELD JOINT
(a) TABLE UW-12 TYPE .
(b) GROOVE DIMENSION , . ,
.
(c) 1/4 1/8(3.2)
TAPER 1:3 .
UW-11
(a) FULL R.T
(1) BUTT WELD
(2) 1 1/2(38mm) UCS-57,UNF-57,UHA-33 LIST
EX)P1-32T ,P3-19T, P4-16T, P5-ALL , NOZZLE CATEGORY ABC NOZZLE SIZE 10
1 1/8(29T) RT .
(5) (b)CAT. A. D JOINT EFF. 1.0 CAT. B. C SPORT RT
. SHELL SEAMLESS .
(b) SPOT RT
(a) FULL R.T SPOT RT . NOZZLE
R.T (a) .
(C) NO R.T
(a) FULL R.T (b) SPOT R.T NO
R.T .
UW-12 JOINT EFFICIENCY
* UW-12 TABLE R.T JOINT TYPE .
, UW-11(a)(5)(b) .
UW-11,(a)(5),(b) CATEGORY A R.T FULL
J.E=1.0 CATEGORY B SPOT R.T . ,
CATEGORY B NO R.T 0.85 .
SEAMLESS VESSEL CATEGORY A JOINT TYPE NO.1,E=1.0 .
(e) WELDED PIPE TUBE SEAMLESS , E=1.0 .
.
UW-13 ATTACHMENT DETAIL
FIG. UW-13 TYPE .
UW-14
(a) OPENING WELD JOINT UG-37 .
(b) OPENING OPENING 3 R.T .(opening weld
joint )
UW-W-1520 JOINT TYPE
TYPE , .

PAGE 6
UCS : REQUIREMENT FOR CONSTRUCTION
UCS-5
(a) SEC. UCS-23 TABLE .
(b) C 0.35% .
UCS-6
(b) SA-36 : SA-283
(1)
(2) UNFIRED STEAM BOILER
(3) 5/8(16t)
UCS-56
(a) TABLE UCS-56, UCD-56.1 .
TABLE .
(c) P-NO.
PRESSURE PART NON PRESSURE PART PRESSURE PART .
(d) PWHT (UW-40)
(1) () VESSEL 800F(427C) .
(2) 800F(427C) HEATING RATE 400/t HEATING
VESSEL 15Ft 250(139)
.
(3) HEATING VESSEL 150F(83.3C)
.
(4) HEATING HOLDING
VESSEL .
(5) 800F(427C) 500F/t/HR COOLING 500F(278C)/hr
. 800F(427C) () .
(e) (f) WELD REPAIR
.
(f) P-NO.13 (1)(6) WELD REPAIR
.
TABLE UCS-56
<P-NO.1>
HOLDING TEMP : 1100F(593.3C)
HOLDING TIME

t2" ; 1hr/IN MIN. 15(min)

2"t5";2hr + 2"OVER 1 15(min)

(1) TABLE UCS-56.1

PWHT .
(2) (3) PWHT .
(a) t 1
1

1/2 "(38.1)

1/4(31.75)t1

1/2" 200F(93.3C) .

(b) UW-2 PWHT

PAGE 7
(3) PWHT
(a) 1/2" GROOVE WELD NOZZLE INSIDE 2" NOZZLE 1/2
FILLET 200F(93.3C)
(b) PRESSURE PART 1 1/4(31.75) NON PRESSURE PART
GROOVE 1/2", FILLET THROAT 1/2" 200F(93.3C)
(c) 1 1/4(31.75) OVERLAY FIRST LAYER
200F(93.3C)
UCS-66
(a) FIG. UCS-66 IMPACT TEST .
MDMT UCS-66 CURVE
(1) (a) FLAT HEAD TUBESHEET BUTT JOINT WELDING
(b) CORNER, FILLET, LAP JOINT WELDING
(C) FLAT HEAD, TUBESHEET (b) FLAT COMPONENT 1/4
(d) ASSEMBLY( PAD NOZZLE SHELL)
.

4(101.6am)

MDMT 120F IMPACT TEST .

(2) CASTING .
(3) NON WELDING PART, , BOLTED FLANGE, TUBESHEET 1/4
6(152.4am) MDMT 120F(49C) IMPACT TEST .
(b) FIG. UCS-66.1 1 IMPACT .
(1) MDMT -50F(-45.5C) FIG. UCS-66.2 MDMT IMPACT
TEST .
(2) MDMT -50F(-45.5C) IMPACT TEST . , (b)(3),
UCS-68(C) .
(3) MDMT -50F-150F(-101C) FIG. UCS-66 RATIO 0.4 IMPACT
TEST .
(c) ANSI B16.5 ASME B.16.47 FERRITIC STEEL FLANGE -20F(-28.9) IMPACT
TEST .
UCS-67 WPS IMPACT TEST
UG-84 WELD HAZ IMPACT TEST
PQR .
(a) (1) BASE METAL DIVISION IMPACT TEST
(2) BASE METAL UCS-66 CURVE C.D JOIN MDMT
-20F-50F -50F IMPACT TEST
.
(3) UCS-66(g) IMPACT TEST MDMT -50F

PAGE 8
UCS-68
(a) VESSEL FIG. UCS-66.1 RATIO 0.4 MDMT
-50F UW-2(b) .
(b) MDMT -50F VESSEL FIG. UCS-66.1 RATIO
0.4 PWHT .
(c) DIVISION PWHT P-NO.1
FIG. UCS-66 MDMT 30F(16.7C) -50F .
UCS-79 FORMING SHELL SECTION AND HEAD
(a) UG-79 .
(b) CARBON & LOW ALLOY STEEL BLOW() COLD FORMING .
(c) BLOW FORMING FORGING TEMP. .
(d) CARBON AND LOW ALLOY STEEL (1)(5)

EXTREME FIBER ELONGATION

5% PWHT P-NO. 1GROP NO. 1&2 (1)(5)

EXTREME FIBER ELONGATION 40% PWHT .
(1)VESSEL
(2) IMPAT TEST
(3)COLD FORMING 5/8(15.9T)
(4)COLD FORMING 10%
(5)FORMING 250F(121C) 900F(482C)
*EXTREME FIBER ELONGATION
HEAD % =75t/Rf(1-Rf/R0)
SHELL % =50t/Rf(1-Rf/R0)
UCS-85 HEAT TREATMENT OF TEST SPECIMENS
(a) UG-85 .
(b) SECTION (C)
900(482C) .
(c)VESSEL LOWER TRANSFORMATION TEMP.
(e)(f)(g)(h)(i)
SINGLE CYCLE .
- MATERIAL SPEC. .
- TEMP, TIME, COOLING RATE
.
- TEMP&TIME TOTAL TIME 80%
SINGLE CYCLE .
(d) HEATING THERMAL CUTTING, PREHEATING, WELDING, LTT TUBING, PIPE BENDING
HEAT TREATMENT .
(e)UG-11(a) STANDARD ITEM .
(f)P-NO.1 GROUP NO.1,2 CARBON AND LOW ALLOY STEEL ANNEALED CONDITION
PWHT LTT (c) .

PAGE 9

APPENDIX
1. MANDATORY APPENDIX
RULE .
2. NON MANDATORY APPENDIX
RULE .
, CODE

mandatory .

UG-20(f)
UG-84 IMPACT TEST .
(1)MATERIAL P-NO.1 GROUP NO.1,2
(a)1/2" for CURVE A OF FIG. UCS-66
(b)1" for CURVE B,C,D OF FIG. UCS-66
(2)VESSEL UG-99(b),(C), OR (K) HYDRO-TEST .
(3)DESIGN TEMP. 650F(343.3C) -20F
( -20F )
(4), LOAD
(5) LOAD .(CYCLICAL LOAD)
UG-84 CHARPY IMPACT TEST
(a) SUBSECTION "C" IMPACT TEST
WELDMENT PRESSURE PART MATERIAL IMPACT TEST .
(b)
(1) SA-370 .
(2)UG-84.4 OR FIG.UCS-66.1 TEST TEMP. MDMT .
(C)
(1) 3 set .
(2) UG-84 type 0.438 or ,
(2)(a) STD(1010) .
(a)FULL SIZE TEST 180ft-1b
SUB SIZE(10mm6.7mm) FULL SIZE(10mm10mm) .
75ft-1b LATERAL EXPANSION REPORT .
(3) FULL SIZE STD. SUB SIZE .
NOTCH 0.99in(2.5mm) TOUGHNESS TEST .
(4) FIG-84.1 .
(5) IMPACT TEST .
(a) NOMINAL TH'K 0.398(10am) , V-NOTCH
0.315 .
TEST MDMT .
NOTCH 0.315(8mm) TABLE UG-84.2 MDMT ACTUAL TEST
TH'K .

PAGE 10
(b) (5)(b) NOMINAL TH'K 0.394
NOTCH 80% .
TEST TEMP. MDMT .
NOTCH 80% TEST TEMP. TABLE UG-84.2 MDMT
NOMINAL TH'K ACTUAL TEST TH'K

(C) (6)3 SINGLE SPECIMEN 1

1 1
3 .
(d) MATERIAL IMPACT TEST
(1)MATERIAL MANUFACTURE REPORT CERTIFICATE .
(2)MATERIAL MANUFACTURE IMPACT CERTIFICATE VESSEL
MAKER .
(e)
(1) IMPACT TEST TABLE UG-84.3 LIST .
(2) SMALL PART
CAST OR FORGED LOT
.
(3) SMALL VESSEL
U-1(j) SMALL VESSEL MAKER HEAT NO. 100
VESSEL ONE BATCH VESSEL IMPACT TEST 1SET
.
(f)
(1) VESSEL PQT PRODUCTION TEST HAZ
.
(2) ALL TEST PLATE .
(g) TEST , ,

(1) NOTCH NOTCH

1/16(1.6mm) .
(2) SET HAZ TEST HAZ NOTCH
.
(3) WELD HAZ TEST TEMP. BASE MATERIAL .
(4) IMPACT VALUE BASE MATERIAL .
(h) IMPACT TEST FOR WPQ
(1) (g) PARA. WELD HAZ IMPACT TEST .
(2) UCS-67 TEST IMPACT TEST
.
SAME P-NO. GROUP NO.
SAME HEAT TREATED CONDITION
UG-84(c)(4) MIN. NOTCH TOUGHNESS .

PAGE 11
(3)BASE METAL 1 1/2(38mm)
3SET TEST
1SET (g)(r) HAZ
2SET WELD 1SET , SET
CENTER .
(4)IMPACT QW-250 SUPPLEMENTARY VARIABLE ESSENTIAL
VARIABLE .
(i)PRODUCTION IMPACT TEST
(1)(h) (3) VESSEL WPS IMPACT
TEST .
TEST PLATE VESSEL .
. CATEGORY "A" TEST PLATE A-JOINT

. CATEGORY "B" A" PROCEDURE ACTUAL PROCEDURE

(2)UCS -67 WPS IMPACT TEST
ALL JOINT PRODUCTION TEST
(3)VESSEL IMPACT TEST
(a) (b),(c) VESSEL VESSEL CATEGORY
"A"B" CPS 1 SET TEST PLATE .
CATEGORY "A","B" .
AUTOMATIC OR SEMIAUTOMATIC WELDING PROCESS

POSITION

TEST .
VERTICAL POSITION
VERTICAL . VERTICAL COVER .
(b) VESSEL 3
1/4 OR 25% OVER PRODUCER
400ft 1 TEST PLATE .
(j)REJECTION
TEST PLATE REQUIREMENT TEST PLATE
UNACCEPTABLE REHEAT TREATMENT RETEST .
UW-40 PWHT PROCEDURE
(a)SUBSECTION "C" PROCEDURE .
(1) () PRODUCE .
(2) () 1 OVERLAP 5ft .
(3) vessel PWHT 2 OR 3 PART JOIN
JOIN . HEAT BAND SIDE SHELL TH'K 2
. VESSEL REPAIR .
(4)
CONTROL . VESSEL

PAGE 12
METAL TEMP.
MAWP 50% .
(5) BAND NOZZLE ATTACHMENT BAND 6
.
(6) PIPE TUBE SIDE 3 .
(b) TEMP. HEATING, COOLING RATE UCS-56 .
(c) UCS-56 MIN. TEMP. VESSEL METAL TEMP. .
() VESSEL PART CHARGE TOP,
BOTTOM, CENTER THERMOCOUPLE VESSEL
(d) PRESSURE PART P-NO. .
(e) PWHT HYDRO-TEST REPAIR PWHT .
(f) UCS-56 NOMINAL TH'K () VESSEL
.
(1) FULL PENETRATION BUTT WELD WELD
REINFORCEMENT .
(2) GROOVE WELD GROOVE
(3) FILLET WELD FILLET THROAT. GROOVE FILLET GROOVE
DEPTH FILLET THROAT .
(4) STUD WELD STUD DIAMETER.
(5) UNEQUAL TH' K
(a)BUTT WELD (SHELL TO HEAD JOINT)
(b)FIG. UW-13.1(f) SHELL TH' K FILLET .
(c)SHELL TUBESHEET, FLAT HEAD, COVER FLANGE, SHELL TH'K
(e)NOZZL FLANGE NECK
(f)PRESSURE PART NON PRESSURE PART
(g)TUBE TO TUBESHEET JOINT
(6) REPAIR () REPAIR .