SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Inspection of Filling & Pressurization for Hydrotesting of Piping Systems
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2013
WBS / BI / JO NUMBER

25-May-05

MECH.

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A. General Requirements: A1

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

Pressure Test Procedure addressed safety precautions in GI-0002.102. All in-line valves (if not test isolation) are in PARTIAL open position. (NOTE: It is a "Best Practice" that valves are in partial open position to ensure that all valve cavities are subjected to the system test pressure and to ensure that packings have not leaks. ) When required by the Test procedure, injection of oxygen scavenger, biocide and other treatment chemicals are done using proportion pump and feed continuously at a rate that will provide the specified concentration while filling the system for the hydrostatic test. Chemical injection rates are monitored using displacement gauges. (NOTE: Chemicals shall not be mixed prior to injection. ) Filling & pressurization is done upstream of check valves and at the lowest point of the system being tested. Remove air during filling by providing vents at all high points or by the use of scrapers when provided. (NOTE: Venting may be done by means of vent valves or blinded flanges .) After venting, valves used for venting are placed at partial open position and plugged or blinded. (NOTE: Trapped air are displaced when solid flow of stream of water is observed coming out of the vent. ) In plant areas and shops the test area are marked and warning signs posted to alert approaching personnel. Preliminary check for leaks at 50% of the strength test pressure.

SAES-A-004, Section 5.1

A2

SAES-A-004 Para 8.1.3

A3

SAES-A-007 Para 8.1/8.2

A4 A5

SAES-A-007 Para. 8.3 SAES-A-004 Para 8.1.1 GI-002.102, Para. 5.15

A6

A7

SAES-A-004 Para 8.1.3 GI-002.102, Para. 5.11 GI-002.102, Para. 5.16 GI-002.102, Para. 5.16

A8 A9

The pressure is increased in steps no greater than one-fifth of the strength test pressure after the preliminary check at 50 percent of the A10 strength test pressure. Each step in pressurization is held at minimum of 10 minutes. After test pressure is reached (before inspection), the isolation valve A11 between manifold & the piping system under pressure test is closed & test pump disconnected.

SAES-A-004, Para. 8.1.2

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SAUDI ARAMCO ID/PID - 2/19/05 - REV 0 (Standards Cutoff - August 2004)

SAUDI ARAMCO INSPECTION CHECKLIST

Inspection of Filling & Pressurization for Hydrotesting of Piping Systems
PROJECT TITLE

SAIC NUMBER

DATE APPROVED

QR NUMBER

SAIC-A-2013
WBS / BI / JO NUMBER

25-May-05

MECH.

CONTRACTOR / SUBCONTRACTOR

ITEM No. REMARKS:

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

REFERENCE DOCUMENTS: 1. SA General Instruction Manual GI-002.102, Pressure Testing Safely, (July 22, 2001) 2. SAES-A-004, General Requirements for Pressure Testing, (30 June, 2003) 3. SAES-A-007, Hydrostatic Testing Fluids and Lay-Up Procedures, (28 January, 2004) 4. 32-SAMSS-004, Manufacture of Pressure Vessels, (29 May, 2002)

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

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