PROFESSIONAL TRAINING

RAHUL ANTIL Roll No-10001004034 B.Tech. 3rd Year

CHIRAG GOEL Roll No-10001004011 B.Tech. 3rd Year

Department of Mechanical Engineering, DCR University of Science & Technology, Murthal

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Table of Contents
I Company Profile -Mission & Vision -Corporate Motto - Nine Manufacturing Units - Joint Ventures -Companys Departments -Machine Shop Equipments -Auditors Evaluation -Companys Customers II Aluminum Dip Brazing
-Definition -Application Areas -Advantages -Process Development
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PART 1

Company Profile

Company Profile (1)

Bharat Electronics Limited is a state owned electronics company established in 1954 & is one of the eight PSUs under Ministry of Defense, Government of India
..

Starting with a single Unit at Bangalore, BEL now has nine Units spread across the country. BEL has more than 360 products in its range from small components costing a rupee to huge equipment costing about Rs.60 Cr. Nearly 80-85% of the companys annual sales turnover comes from products sold to Defense Services and the balance from Civilian customers.
4 It has earned the Govts. Navaratan status in June,

Mission & Vision

VISION To be a world class enterprise in professional electronics. MISSION To be a customer focused, globally competitive company in defense electronics & in other chosen fields & products.
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Corporate Motto

Company Profile (2)

Nine Manufacturing Units
UNIT 1. BANGALORE (Corporate Office) ESTD.(YEAR) 1954 No. Of Employee 5927

2. GHAZIABAD
3.PUNE 4. MACHILIPATNAM 5.PANCHKULA 6. CHENNAI 7.KOTDWARA 8. HYDERABAD 9. TALOJA

1974
1979 1983 1985 1985 1986 1986 1986

2596
411 500 625 410 720 490 500
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Company Profile (cont)

Manufacturing Units Across India

Joint Ventures
General Electrical Medical USA, for X-Ray tubes Systems,

Multi tone , UK, for paging systems

Frances Thales to manufacture air defense components Saab -- a leading Swedish defense company, for enhancing India's coastal security, surveillance and coverage capabilities.
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Companys Departments
Antenna Typical Aluminum Dip Brazing Shop Radar & Machine Shop Production Planning & Control Management Services

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Machine Shop Equipments

Machine Shop Turning (conventional) Milling (conventional) CNC turning CNC milling Jig Boring Grinding Sheet metal work

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Auditors Evaluation
Companys sales turnover has increased to Rs 570,363.63 lakhs in 2011-12 from Rs 552,969.32 lakhs in 2010-11registering a growth of 3.15 per cent. Its exports turnover during the year 2011-12 was US $ 38.45 million as against the previous year export of US $41.53 million.
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Companys Customers

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Key Facts & Figures

9 Manufacturing Sites Employees : 10,791 Turnover: 5703 Cr. Headquarter: Bangalore Founded: 1954

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Products

Tablet PC

ELECTRONIC VOTING MACHINE

Secure Fax

Akash Weapon System

Integrated circuits and micro circuits

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Weapon Control System

Tactical Control Radar

Surveillance Radar

Battle Field Surveillance Radar

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3d Tactical Control Radar 3d Mobile Radar

3d Surveillance Radar Is State

Low Flying Detection Radar

Secondary Surveillance Radar

Battle Field Surveillance Radar

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HF & broadcast equipment Wireless message transfer unit

SIMPUTERS

TELECOM

Passive Night Vision Devices

AIRBORNE GPS EQUIPMENTS

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PART II

Aluminum Dip Brazing Shop

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Definition

Dip Brazing is a process of joining an Aluminum alloy parts by means of flowing a filler metal between the joint interfaces at a temperature below the melting point of the base metal. With enough heat capacity, thermal energy transfer rapidly and uniformly, and the temperature could be controlled precisely, salt bath be used into brazing joint of assembled aluminum parts, it is called aluminum dip brazing.
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About Choice of Dip Brazing

Why different from other joining process e.g. welding, brazing, soldering in following aspect: No distortion Close dimensional accuracy Many scores of joints can be dip brazed in one dip Quick, Leak-proof

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Application Areas
Electronic o Telecommunications o Aerospace o Medical Industries
o

Example
Airplane Wanes Aluminum Pump Impeller Heat Exchangers Evaporators Microwave Guide etc..

The wave guides, with all the bends and twists, for RF plumbing of any communication equipment, are the ideal items for dip brazing.
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ADVANTAGES

Less Distortion Reduced Tooling Cost Material Savings Improved Structural Integrity Better Conductivity Lower Cost Design Freedom Reduced Design Change Cost Reduced Implementation Time The design engineer will enjoy a greater range of options using the dip brazed process.
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Process Development
Cleaning of raw material Setting of raw material Cleaning

Reassemble
Application of Filler material Pre-heating Dipping in Salt water Air-cooling Hot water cooled
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Parts to be Dip brazed

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Reassemble d

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Water soluble aluminum flux

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Pre-heating

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Dipping in Salt water

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Hot water cooled

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Final Product

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Concluding Remarks
Industrial

Training at BEL Ghaziabad

Training period- 6 weeks

- interesting, instructive and challenging - gained new insights - had more comprehensive understanding - learnt about the real industry working conditions - gained knowledge about various processes

My experience at BEL was extraordinary.

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Thank you
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