MAN

Proper program selected or not Trained of milling process

CAUSE AND EFFECT DIAGRAM (ISHIKAWA)

know how of identification for rubber compound Perventive maintenance of m/c done Check machine for any malfunctioning Check Chilled water flow/rotameter Machine stop due to power cut

8D Ref NO

MACHINE

Water leakage from ram Carbon leakage from gland Excess oil flow Chilled water tempreature as per spec (16-22)

know how of identifications for rubber, oil, carbon, chemicals & scanning/tracebility Trained to run intermix (both m/c & computer operations) Trained to run rheometer

Trained to run milling machine

Check Air pr 6-7 bar

Check RPM of rotor

callibration of rheometer/viscom eter

Check RPM of roller with stop watch

Machine stop due to unwanted brake applied Trained to make/test hardness button

water tempreature on small mill, temp difference less than 10C

Working of stock blender

Chilled water tempraeture in big mill (16-22)

Proper selection of compound code programme Dumping tempreature as per spec Dump energy as per spec Dump time as per spec

Check Raw material qty on weight balance

Batch Failed

Check Quality certificate of Raw material & incoming inspection report

Raw polymer viscosity shelf life of raw material

Batch struked in mixer method to check rheometry properties followed method to check Hardness followed

check master batch weight

MATERIAL
Tempreature of rubber compound nip gap adjustment

Batch struked in mill

METHOD