PHAN 1: M AU

1. at van e Hoa chung vi xu hng toan cau hoa cua thi ai, at nc ta bc qua mot thi k mi thi k hoi nhap va phat trien, i song cua ngi dan ngay cang c nang cao, nhu cau ve dch vu tai chnh cang ln. Mot trong nhng tien ch kha pho bien hien nay cua cac ngan hang o la he thong may rut tien t ong ATM. Qua mot thi gian s dung may rut tien t ong a chng to s tien li cua no vi cac tien ch mang lai ngay cang nhieu va a chiem mot vai tro nhat nh i song cua ngi dan. Nh vay nhu cau s dung may rut tien t ong la rat ln. Nhng co mot van e la nhng chiec may nay trong nc cha san xuat c. Chung ta hoan toan phai nhap t nc ngoai ve vi gia rat cao len ti hang truc ngan o la My 1 chiec. Ngoai van e mat rat nhieu ngoai te e nhap may chung ta con phai phu thuoc vao cong nghe cua nc ngoai, chung ta phai mi chuyen gia nc ngoai ve ho tr k thuat trong khi o oi ngu khoa hoc k thuat cua nc ta hoan toan co the lam chu c cong nghe nay neu c au t nghien cu. Che tao may rut tien t ong la mot e tai ln vi nhieu van e can giai quyet nh bo phan phan tien, bo phan in hoa n, ket noi may tnh, bo phan nhan the, Trong o bo phan phan tien t ong la bo phan c ban nhat cua mot may rut tien t ong. Vi trnh o co han cua sinh vien chung em a chon e tai : Thiet Ke Va Thi Cong May Phan Tien T ong lam e tai cho o an tot nghiep cua mnh 2. Muc ch nghien cu ng dung nhng kien thc a hoc vao thc tien. Tm hieu sau hn nhng kien thc a c hoc. Bo sung nhng kien thc con thieu. e hoan thanh chng trnh hoc. Cac van e lien quan en van e nghien cu may phan tien t ong. Cau truc cua may phan tien t ong t bo cap tien, bo ay tien, khung, hop ng tien, mach ieu khien Giai thuat ieu khien cho may phan tien t ong.

3. oi tng nghien cu:

4. Nhiem vu nghien cu:

Tm hieu cau tao cua mot may ATM e t o chung ta co c nhng kinh nghiem, tch luy kien thc, rut ra c nhng u khuyet iem cua cac may ATM a che tao, t o thiet ke, xay dng gia thuat cho may phan tien t ong. Nghien cu va che tao may phan tien t ong phu hp vi ieu kien cho phep.

5. Phng phap nghien cu: e thc hien e tai, nhom thc hien e tai a s dung nhieu phng phap nghien cu nh : phng phap tham khao tai lieu, thu thap nhng kien thc t Internet, qua cac sach chuyen nganh ve c kh, ien t, t ong hoa ong thi nhom con s dung phng phap quan sat va thc nghiem e che tao may.

6. Gii han van e Che tao may phan tien t ong tien t ong la mot e tai ln vi nhieu van e can giai quyet nh bo phan phan tien, bo phan in hoa n, ket noi may tnh, bo phan nhan the, Do trnh o co han cung vi thi gian qua ngan nhom ch mi nghien cu che tao bo phan tien cua may ma cha nghien cu va che tao bo phan in hoa n, bo nhan the, ket noi may tnh

PHAN 2 :NOI DUNG

1. C s ly luan May phan tien t ong da tren c s cau tao cua may ATM. Hien nay may ATM co rat nhieu loai , do nhieu hang san xuat nhng cau tao cung nh co che hoat ong c ban la giong nhau. 1.1 Cau tao cua may ATM: May ATM co hai thiet b au vao: - Bo phan oc the: Bo phan nay nam bat thong tin ve tai khoan c lu gi tren dai bang t mat sau cua the ATM, the n hoac the tn dung. May chu s dung thong tin nay truyen gi giao dch cho ngan hang cua chu the.

A.C S

Hnh 2.1 Cau tao may ATM

- Ban phm: Ban phm khien chu the co the cho ngan hang biet loai giao dch nao c yeu cau (rut tien, van tin so d...) va vi so lng bao nhieu. Ve pha mnh, ngan hang yeu cau so PIN (ma so rieng) cua chu the e kiem tra. Luat Lien bang Hoa Ky quy nh rang nhom so PIN c gi cho may chu di dang mat ma. May ATM co bon thiet b au ra: - Speaker: Speaker a ra cho chu the thong tin phan hoi bang giong noi khi phm c bam. - Man hnh hien th: Man hnh hien th a ra li nhac cho chu the theo tng bc cua qua trnh giao dch. Cac may ATM thue ng day thng s dung man hnh en trang hoac man hnh mau chan khong. May ATM quay so thng s dung man hnh en trang hoac man hnh mau tinh the long. - In hoa n: Bo phan in hoa n cung cap cho chu the hoa n in tren giay cua giao dch. - Bo phan tra tien: Phan quan trong nhat cua mot may ATM la c che tra tien va c che an toan. Toan bo phan ay cua hau het cac may ATM nho la mot ket sat e ng tien. C che tra tien co mot mat ien t e em moi t giay bac khi no ra khoi may tra tien. Tong so t giay bac va tat ca cac thong tin lien quan en mot giao dch cu the c ghi vao mot cuon so. Cuon so thong tin nay c in ra nh ky va ban in tren giay c ngi chu s hu may ATM lu gi trong vong hai nam. Bat c khi nao mot chu the co tranh chap ve mot giao dch, anh ta co the yeu cau ban in ch ra giao dch, va sau o tiep xuc vi ben s hu may chu. Neu ni nao khong cung cap ban in t cuon so, chu the can phai thong bao cho ngan hang hoac nh che phat hanh the biet va ien vao mot mau n va mau n nay se c fax cho ben s hu may chu. Trach nhiem giai quyet tranh chap thuoc ve ben s hu may chu. Ben canh mat ien t e em tng t giay bac, c che tra tien cung co mot bo phan cam bien e anh gia o day cua moi t tien. Neu hai t tien b ket vi nhau, khi o thay v c tra ra cho chu the, t tien nay c chuyen vao mot thung loai bo trong may. May cung se lam tng t oi vi cac t tien b sn, rach, b gap. 1.2 Nhng chc nang chnh cua may ATM: Rut tien t ong, nhan tien gi t ong ( vi cac loai may i mi ). Kiem tra so d tai khoan va chuyen tien qua tai khoan t ong. Thc hien cac giao dch ien t nh : thanh toan hoa n tien ien, tien nc, tien cc cac dch vu vien thong, 4

1.3 Tnh hnh nghien cu trong va ngoai nc: 1.3.1 Nghien cu trong nc : Hien nay mot so trng ai hoc cung co mot vai nhom sinh vien a nghien cu va che tao may ATM nhng do tai lieu nghien cu rat han che nen nhng nghien cu nay ch dung lai mc tm hieu hay la che tao cac mo hnh mot so bo phan c ban cua may. Theo tm hieu cua nhom th gan ay nhat ngan hang Ngan hang TMCP ong A (EAB) va Tap oan GRG (Trung Quoc) va ky hp ong san xuat may ATM i th 2 tai Quang Chau, Trung Quoc. Theo hp ong nay, EAB se s hu 420 may ATM the he th 2 au tien trc khi san pham nay c ban tren toan the gii. Loai may ATM nay bao gom may ATM G21, H35 va H38, co nhieu tnh nang vt troi va cong nghe hien ai nh co man hnh cam ng, nhan tien mat trc tiep (ke ca ngoai te), oc c so tiet kiem co day bang t, tch hp he thong camera bao mat... Cung trong dp nay, GRG va EAB a ky ket mot hp ong ho tr ve phat trien cac ng dung chuyen biet cho loai may ATM i mi nay. Cach ay 3 nam, EAB ky hp ong vi GRG san xuat chiec may ATM au tien en nay EAB cung a chu ong hp tac, a ra y tng, tham gia vao hoat ong nghien cu va san xuat may ATM. a co 9 oi tac nc ngoai tham gia d an san xuat may ATM cung EAB. Moi oi tac lam nen mot phan trong bo van hanh trung tam ieu khien cua may ma EAB tch hp. EAB mua thiet b chuyen dung cua nc ngoai ve lap rap, con bo van hanh, ieu khien th ngan hang t thiet ke. Mi ay, EAB a gii thieu chiec may giao dch tai chnh t ong (Automatic Banking Center - ABC) au tien nc ta t s ket hp nay. ABC la mot giai phap toan dien gom he thong quan ly the, he thong theo doi ATM va cac thiet b cua mot ngan hang t phuc vu vi o bao mat cua may theo tieu chuan chau Au (EMV). 1.3.2 Nghien cu nc ngoai : May ATM a c nghien cu nc ngoai t nhieu nam trc nhng co nhieu ban cai ve ngi au tien phat minh ra may ATM: Luther George Simjian - mot nha phat minh ngi Tho Nh Ky la ngi au tien ngh ra "loai may co lo at ap vao tng" cho phep khach hang co the thc hien moi giao dch tai chnh. Simjian bat au ang ky bang sang che cho y tng nay vao nam 1939.

Wetzel cung 2 cong s a che tao thanh cong chiec may ATM au tien tren the gii. Ho c nhan bang sang che vao nam 1973. Hien nay co rat nhieu loai may ATM do nhieu hang san xuat khac nhau vi nhieu kich thc va mau ma khac nhau.Nhng noi chung, nhng san pham nay rat mac tien va hay b hien tng dnh tien khong phu hp vi ieu kien kh hau nong am nh nc ta. 2. Phan tch phng an va chon phng an toi u 2.1 a ra phng an: Sau khi tham khao cac tai lieu tren mang cung nh trong thc te, bo phan em tien cua may phan tien chu yeu s dung hai phng phap em tien chu yeu o la phng phap s dung thiet b hut chan khong giong nh giac hut. Phng phap th hai la dung banh ma sat. Ca hai phng phap eu co u va nhc iem cua no. 2.1.1 Phng an th 1: S dung giac hut

1. Nguyen ly hoat ong

May s dung mot tay may, au cong tac co gan mot thiet b nh mot giac hut. Tay may su hut tien t hop ng tien roi nang len chuyen qua hop rut tien ha xuong va tat hut chan khong e tien rt xuong hop rut tien.

2. u iem:
Toc o x ly kha nhanh.

3. Nhc iem:
Hoat ong phc tap do phai ieu khien ca tay may. Thiet b kh nen phc tap, gay tieng on lai khong hieu qua kinh te khi ch cung cap cho mot thiet b rieng le. Hay xay ra hien tng dnh hai t tien lai vi nhau khi may hoat ong moi trng co o am cao.

2.1.2 Phng an th 2: S dung banh ma sat

4.

Nguyen ly hoat ong

Bo phan cong tac chu yeu gom ba rulo. Hai ru lo pha tren c noi vi nhau qua mot banh rang trung gian va c gan tren mot can. Ru lo pha di luon tiep xuc vi rulo tren thong qua lo xo. Truc cua rulo di c noi vi no thong qua mot bac t chuyen dung cho phep rulo quay theo rulo tren khi tiep xuc va quay theo truc khi khong tiep xuc vi rulo tren.

Khi can bap xuong th hai rulo tren quay, keo tien vao khoang giua rulo tren va di. Trong khi hai ru lo tren keo tien vao thi ru lo di quay chieu theo truc cua no ay t tien th hai neu co dnh tr lai . Nh vay moi lan hoat ong ch co mot t tien i qua bo phan ay tien nay . 5.

u iem:

Toc o x ly kha nhanh o chnh xac kha tot. De van hanh bao dng.

6.

Nhc iem:

o chnh xac khong the am bao tuyet oi. oi khi xay ra hien tng ket tien.

2.2 Ket luan: Sau khi nghien cu hai phng an tren chung em chon phng an hai : s dung k thuat ma sat bi v co nhieu u iem hn va nhng nhc iem co the khac phuc. C che tra tien cung co mot bo phan cam bien e anh gia o day cua moi t tien, neu hai t tien b ket vi nhau, khi o thay v c tra ra cho chu the, t tien nay c chuyen vao mot thung loai bo trong may. May cung se lam tng t oi vi cac t tien b sn, rach, b gap.

Phan B
THIET KE VA THI CONG
CHNG 1: THIET KE S O ONG , MO TA HOAT ONG CUA MAY CHNG 2: THIET KE CAC C CAU C KH CHNG 3. GII THIEU TONG QUAN VE IEU KHIEN CHNG 4. THIET KE-THI CONG-KET NOI MACH IEU KHIEN CHNG 5. GIAI THUAT-LAP TRNH IEU KHIEN

CHNG 1
THIET KE S O ONG VA MO TA HOAT ONG CUA MAY

2. 1.1 Thiet ke s o khoi:

Hnh 1.1 s o khoi cua may

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1.2 Thiet ke s o ong

Hnh 1.2 s o ong cua may

1.3 Mo ta hoat ong cua may : 1.3.1 Hoat ong cua bo cap tien : ong c 1 thong qua truc vt banh vt dan truc quay qua bo truyen banh rang thang lam nhong gan tren truc quay quan day lam khay tien i len pha tren: Neu cam bien A (cam bien nhan tien) phat hien th dng ong c .

11

Neu cam bien A cha nhan ma cong tac hanh trnh B ( cong tac khong che chieu cao cua khay tien) a ong th dng ong c va bao het tien. Khi nhan va gi phm thay tien : ong c 1 ao chieu quay lam cho khay tien i xuong Khi nha phm thay tien ra th ong c dng lai. Khi vao chng trnh ay tien :ong c 2 quay keo he thong banh rang quay theo Cap nguon cho cuon day lam cho can gap xuong, ong thi ong li hp t lam cho rulo 21 va 22 quay. Can gap xuong en c th ru lo 20 keo tien vao khoang gia cac ru lo 21 va 22 (khi o ru lo 22 quay thu ong theo rulo tren v lc ma sat nhng truc III cua rulo 22 quay theo chieu cua rieng no ) ong thi ngat cuon day e can i len pha tren. Can i len pha tren lai ung cam bien C lam ngat li hp cac ru lo 20, 21 dng lai. Delay 1 khoang thi gian e tien on nh. Lai m li hp e ay tien vao lan th 2. Luc nay t tien gia 2 rulo 21 tren va 22 di do o ru lo 22 di khong con ma sat vi ru lo 21 tren na nen no quay theo chieu truc III dan no. Ru lo 22 a t tien th hai neu dnh vi t th nhat ra ngoai ngan trng hp 2 t tien b dnh. Ru lo 21 tren th van keo t tien th nhat vao trong tiep xuc vi bo banh ma sat pha trong. Cam bien em cho canh xuong ( tien a qua cam bien em ly hp lai m hai ru lo tren khong quay na ch con bo banh ma sat ben trong quan t tien qua. Delay 1 khoang thi gian na e tien qua hoan toan th tat ong c ket thuc qua trnh ay tien.

1.3.2 Hoat ong cua bo ay tien:

12

Hnh 1.3 Lu o hoat ong cua may khi can them tien

13

Hnh 1.4 Lu o hoat ong cua may nang tien len

14

Hnh 1.5 Lu o hoat ong cua bo ay tien

15

Hnh 1.6 Lu o hoat ong cua qua trnh ay tien th nhat

16

Hnh 1.7 Lu o hoat ong cua qua trnh ay tien lan 2

17

CHNG2 THIET KE CAC C CAU C KH

18

2.1 Thiet ke chung:

Hnh 2.1 Thiet ke chung may phan tien

May gom 4 bo phan chnh: C cau cap tien C cau ay tien Bo khung Hop tien

khung

Bo ay tien

Hop tien

Bo cap tien

19
Hnh 2.2 Cac bo phan chnh cua may

2.2 C cau cap tien : THIET KE CHUNG:

Day quan

Hop

ong c

Truc vt banh vt C cau cap tien gom cac bo phan chnh: Hop Truc Ru lo Hnh 2.3 c C cau cau cap tien Cac bo phan cua cap tien Bo truyen truc vt banh vt Bo truyen banh rang thang Truc Con lan Day keo Banh rang

THIET KE CHI TIET TNG BO PHAN CHNH CUA C CAU CAP GIAY: 2.2.1 Thiet ke hop cap tien: Chc nang : Hop lien tuc cap tien en ung v tr e bo phan ay tien co the ay tien chnh xac. 20

Hop co the ha tam xuong e them tien vao.

Hnh 2.4 Tien c nang len ung Hnh 2.5 Tam ha xuong e v tr them tien Hnh dang va kch thc: hop c ghep t 4 tam va 1 thanh ( cac thong so ve hnh dang va kch thc cu the cua tng tam c the hien tren cac ban ve k thuat phan phu luc)

Tam ben trai

Tam ben phai

Tam nang Thanh ngang

Tam gia

Hnh 2.6 Cac tam cua hop nang tien

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2.2.2 Bo truyen truc vt banh vt:

Muc ch : cua viec chon bo truyen truc vt banh vt la e

ap dung tnh t ham cua bo truyen. Luc tien a c nang len ung v tr can thiet th ong c ngng hoat ong, do o phai can bo truyen truc vt banh vt e ham khong cho tam nang tien trt xuong.

Ly thuyet:
Cau tao - nguyen ly lam viec : Gom co truc vt va banh vt, hai truc cheo nhau mot goc bang 90. Truc vt la mot truc co ren, thng bang thep. Banh vt co cau tao tng t banh rang nghieng nhng dang banh rang khac, mat chan rang la mot phan cua mat xuyen, thng lam bang hp kim mau. Banh vt c gia cong bang dao phay lan co hnh dang giong nh truc vt se an khp vi no (nhng ng knh ngoai cua dao hi ln hn, e tao khe h hng tam chan rang banh vt). T so truyen van toc vong : T so truyen : Khi truc vt quay mot vong th moi iem tren vong lan cua banh vt di chuyen c mot khoang S (bc cua ng xoan oc), ngha la banh vt quay c :
S .d 2

Neu trong mot phut truc vt quay c n 1 vong th banh vt quay c :

n2 = S n1 (vong) .d 2

T so truyen : i =

n1 .d 2 = n2 S n1 Z1 = n2 Z 2 Z2 co tr so Z1

V .d2 = Z2.t va S = Z1.t nen : i =

Do Z1 co gia tr nho ( Z1 = 14), t so truyen i = ln.

Neu bieu th bc cua ng xoan oc ren truc vt theo he thc s = .d1.tg. Ta co : i =

n1 .d 2 d2 d = = (i 2 ) n2 .d1 .tg d1 .tg d1

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Van toc vong: Truc vt : v1= Truc vt : v2= V d1 .n1 ( m/s ) 60.1000 .d 2 .n 2 ( m/s ) 60.1000

n1 d 2 v1 v2 n2 d1

Van toc trt : V V1 V2 va (V1#V2) nen co hien tng trt. Van toc trt Vt =V1 V2 doc theo phng tren truc vt (hoac doc theo phng rang banh vt).
Vt

o ln : Vt = Vi V1 =
cos =

V1 > V1 cos r

.d1.n1 : d1 = m.q 60.1000

1

tg 2 +1

tg =

Z1 q

Do o : Vt =

m1.n1 Z12 + q 2 (m / s) 19100

V Vt co gia tr ln nen bo truyen truc vt co hieu suat thap, mon nhanh, de b dnh. Tai trong tnh : Tai trong tnh = K x tai trong danh ngha K : he so tai trong; K = K x Ktt

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He so tap trung tai trong Ktt : Nguyen nhan chu gay ra tap trung tai trong la do truc vt b vong. Viec xac nh he so ktt da vao cac bang tra. He so tai trong k : Tai trong ong sinh ra do cac sai so che tao. Cac sai so nay dan en an khp kem chnh xac, van toc cang cao, tai trong ong cang ln. NeuV2 3m/s th lay k = 1 1,1 Neu V2 > 3m/s th lay k = 1,1 1,3

Chon bo truyen truc vt banh vt:

Do tai trong khong ln lam nen ta chon bo truyen cau tao bang nha co cau tao va cac thong so nh sau:

Chu thch: 1 : Truc vt 2: Banh vt

Hnh 2.7 Bo truyen truc vtbanh vt

d1 = 10 mm : ng knh truc vt d2 = 30 mm : ng knh banh vt n1 = 1870 vong/phut (bang van toc cua ong c ) la van toc cua truc vt 24

n1 = 47 vong/phut la van toc cua banh vt. ( ap dung cong thc t so truyen i = n1 .Z 2 ) Z1

n1 Z 1 = suy ra n2 = n2 Z 2

Z1 = 1 : so moi ren cua truc vt Z1 =40 : so rang cua banh vt i= 1 : t so truyen 40

2.2.3 Bo truyen banh rang thang:

Muc ch : dung bo truyen banh rang thang e truyen chuyen ong t banh vt ti truc Ly thuyet
Nguyen ly lam viec Truyen chuyen ong va cong suat nh s an khp cua cua cac rang tren cac banh rang. Cac thong so chu yeu cua bo truyen banh rang thang: So rang : Z1,Z2 (Z1>=17) T so truyen : i =
Z2 n1 = Z1 n2

Bc rang tren vong chia : t ( mm ) Goc profin sinh : ( = 20 ) ay la thong so c ban ve dang rang Bc rang tren vong chia c s : t = t. Cos Modun an khp : m = ay la thong so c ban ve kch thc cua rang c tieu chuan hoa. ng knh vong chia : dc =mz ng knh vong c s : do = dc cos ng knh vong lan : do = 2a-d1 oi vi cap banh rang khong dch chnh hoac dch chnh eu: d1 = dc1 = mz1 ; d2 = dc2 = mz2 oi vi cap banh rang khong dch chnh hoac dch chnh eu : d1 = dc1 = mz1 ; d2 = c2 = mz2 25

He so dch dao :

d 2 d1 2

Khoang cach truc : A =

oi vi cap banh rang khong dch chnh hoac dch chnh eu : A=

1 m( z 2 z1 ) 2

Dau (+) : an khp ngoai Dau (-) : an khp trong Chieu cao rang : h = 2,25m (khong dch chnh) ng knh vong nh rang : d e = dc + 2m (khong dch chnh) ng knh vong chan rang : d r = dc 2,5m (khong dch chnh) Goc an khp c xac nh theo bieu thc :

cos =

( Z 2 Z1 )m cos 2A

oi vi cap banh rang khong dch chnh hoac dch chnh eu := 0

Chon bo truyen banh rang thang:

Hnh 2.8 Bo truyen banh rang thang Cac thong so chnh: d1 = 15mm : ng knh banh rang 1 26

d2 = 40 mm : ng knh banh rang 2 n1 = 47 vong/phut la van toc cua banh rang 1 n1 = 234 vong/phut la van toc cua banh rang 2 ( ap dung cong thc t so truyen i =
n1 .Z 2 ) Z1

n1 Z 2 = suy ra n2 = n 2 Z1

Z1 =12 : so rang cua truc vt Z1 =40 : so rang cua banh vt i= 10 : t so truyen 3

2.2.4 ong c: Qua tm kiem tren th trng va qua qua trnh th nghiem nhom quyet nh chon ong c may in vi thong so sau : ien ap : 24 VDC Toc o : 1870 vong/ phut 2.2.5 Cac bo phan khac cua bo cap tien Truc : Chc nang: Truc c dung e banh rang va ru lo ong thi truyen momen xoan t banh rang ti cac ru lo.

Hnh 2.9 Truc tren va di Con lan: Chc nang: quan va dan day

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Hnh 2.10 Con lan di

Hnh 2.11 Con lan tren

Day : dung e keo tam nang nang tien len xuong.

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2.3 Bo ay tien:
Thiet Ke Chung:

Hinh 2.12 Bo ay tien

xi-lanh t Bo li hp

Ru lo cuan Co ay

ong c

Banh ma sat Thiet Ke Chi Tiet Cac Bo Phan: Co bao co Bo truyen Bac t ac tien banh biet rang

Hnh 2.13 Cac bo phan cua bo ay tien

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2.3.1 Bo truyen banh rang thang :

Hnh 2.14 Bo truyen banh rang chnh

Hnh 2.15 Bo truyen banh rang 25&26

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Hnh 2.16 Bo truyen banh rang cac ru lo 20 &21

Hnh 2.17 S o ong cua bo ay tien

1 Cac thong so cua bo truyen: Qui c: Za la so rang cua banh rang a i : t so truyen cua bo truyen banh rang na : so vong quay cua banh rang a (vong/ phut) Z6 = 10 Z7 = 10 Z8 = 33 31 Z14 = 32 Z20 = 18 Z21 = 18

Z9 = 30 Z10 = 32 Z11 = 22 Z13 = 18 t so truyen i =

Z25 = 18 Z26 = 18 Z27 = 15

na Z a1 + = (tai lieu [7]) na 1 Z = a

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Hnh 2.18 Xch Truyen ong Chnh Cua Bo ay Tien

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2.3.2 Bo li hp t:

Ly thuyet:

Hnh 2.19 Li hp a ma sat t

Nguyen ly hoat ong:

Khi ong ien vao cuon t, lc t se hut nap t qua trai, thong qua bon chot tex tac ong vao nap lam cho cac a ma sat ep chat vi nhau, chuyen ong quay se c truyen t truc chu ong qua truc b ong. Khi cat nguon ien vao cuon t th truc b ong se dng lai.

Chon bo li hp t:
Model : AX210037 DC-24 V Cong suat : 4W ng knh truc 8

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2.3.3 Bac t ac biet:

Cau tao:
Bac t Vong nha

Vong sat

Loi nha

Rulo

Hnh 2.20 Cau tao cua bac t ac biet

Nguyen l hoat ong:

Hnh 3.21 Hoat ong Hnh 3.22 Hoat ong cua cua bac khi tien cha bac khi tien vao vao Khi tien cha vo gia hai rulo 21 va 22, do s tac ong cua lo xo hai rulo 21 va 22 tiep xuc vi nhau nen rulo 22 quay thu ong theo rulo 21, con truc II th luon quay theo chieu t trong ra ngoai. Khi tien gia hai rulo 21 va 22 th do khong con ma sat gia hai ru lo nen luc nay lc t gia bac t va vong sat nen rulo 22 se quay theo chieu cua truc II va lam cho t tien th hai neu b dnh se b ay ra ngoai. Nh vay chieu quay cua rulo 22 thay oi khi tien gia hai rulo 21 va22. 35

( Chi tiet hnh dang , kch thc cac bo phan cua bac c the hien phan ban ve phan phu luc ) 2.3.4 Banh ma sat:

Muc ch : dung e cuon tien t cac ru lo ay xuong khay

tien.

Ly Thuyet:
Nguyen ly lam viec: Truyen dong banh ma sat truyen chuyen ong va c nang nh ma sat sinh ra tai cho tiep xuc cua cac banh ma sat. e tao ra ma sat can phai tac dung lc ep cac banh lai vi nhau: Van toc va t so truyen banh ma sat tru : Goi v1 la van toc vong cua banh dan ng knh D 1va v2 la van toc vong cua banh b dan ng knh D2. Ta co :

.D2 .n1 (m / s) 60.1000 V co hien tng trt nen v 2 < v1. Goi la he so trt : = (v1 v2) / v1, ta co: v2 = (1- ).v1
v1 =

.D1 .n1 (m / s ) 60.1000

va v 2 =

T o suy ra : ty so truyen i = He so trt = 13%

n1 D2 D = 2 n2 D1 (1 ) D 1

Lc ep trong bo phan truyen banh ma sat : e hnh thanh ma sat vun tiep xuc gia cac banh ma sat phai ep cac banh ma sat lai vi nhau. e xac nh lc ep trc het phai tnh lc phap tuyen can thiet Q. ieu kien e bo phan tuyen banh ma sat khong b trt trn la: Fms = .P Fms = f.Q tuyen) (vi f la he so ma sat, Q la lc phap

e an toan lay Fms = .P ; = 1,25 1,5 : he so an toan => f.Q = .P => Q = f

.P

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Chon bo truyen banh ma sat:

Cac thong so cua bo truyen banh ma sat c neu cu the trong ban ve k thuat phan phu luc.

Hnh 2.23 Bo truyen banh ma sat khi thiet ke Lc ep can thiet c ieu chnh theo thc te thong qua lo xo.

2.3.5 Cac ru lo cuon tien: Ru lo 20 co chc nang cuon tien t khay cap tien vao khoang gia hai ru lo 21 va 22. Ru lo 21 co chc nang cuon tien ti bo truyen banh ma sat. Rulo 22 co chc nang cuon tien ti bo truyen banh ma sat va ay t tien th hai ra ngoai khay cap tien neu no b dnh vi t tien th nhat. Ru lo 21

Ru lo 22

Ru lo 20

Hnh 2.24 Can tien

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( Cac thong so cua bo truyen banh ma sat c neu cu the trong ban ve k thuat phan phu luc) 2.3.6 Cac bo phan khac cua bo ay tien: Qua tm kiem tren th trng va thc te th nghiem nhom a chon ong c cua may in va xi lanh t vi cac thong so: ong c: DC-12V Xi lanh t: DC-24V

2.4 Thiet ke bo khung: Vi tnh hnh thc te ve khung nhom co nhieu tnh nang u viet nhng do gia thanh cao, kho gia cong.V vay nhom quyet nh s dung thep V2 lam vat lieu khung do co nhieu u iem:

Hnh 2.25 Bo khung Re tien. De gia cong (cat, bat vt) De tm kiem

Cac thong so c ban cua khung:

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Chieu rong khung : 360 mm Chieu dai khung : 460 mm Chieu cao khung : 400 mm

( Chi tiet hnh dang kch thc cac thanh c neu trong ban ve k thuat phan phu luc ) 2.5 Thiet ke hop ng tien: Hop ng tien dung e hng tien t hai bo ay tien xuong cho ngi dung.

Hnh 2.26 ng tien

Hop

Do can cho tien trt t nhien trong hop nen thanh hop phai nhan bong. V vay hop c che tao bang nhom day 1mm (Chi tiet hnh dang kch thc cac thanh c neu trong ban ve k thuat phan phu luc)

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