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MOTION CONTROL
TOTAL
YASKAWA
SOLUTION
VS mini J7
Nt chy (RUN)
Nhn chy motor, n RUN sng ln.
Nt tng
Tng thng s v gi tr ci t
Nt chnh tn s
t tn s tham chiu cho bin tn
Nt gim
Gim thng s v gi tr ci t
Nt Stop/Reset
Ngng hot ng ca motor v reset li bin tn
FREF
Ci t/Gim st tn s tham chiu
FOUT
Gim st tn s output
IOUT
Gim st dng in motor
MNTR
Gim st cc thng s khc
F/R
Chn chiu quay motor FWD/REV
LO/RE
Chn ch Local/Remote
PRGM
Chn ch ci t thng s
Standard Wiring
SHORT-CIRCUIT BAR *
DC REACTOR (OPTION)
U MCCB R
FOR SINGLE PHASE, USE R/L1 AND S/L2
X +1 _
S T
IM
S1 S2 S3 S4 S5 MA MB MC
RUNNING
SC
FREQUENCY REF.
2K P P
FS FR FC
FREQUENCY SETTING POWER SUPPLY (+12V 20mA) SPEED FREQUENCY REFERENCE 0 TO +10V (20 ) OR 4 TO 20mA/ 0 TO 20mA (250 )
0V
MAX
AM
AC
FM OUTPUT
OUTPUT FREQUENCY
Shielded
Twisted-pair wires
: Only basic insulation (Protective class 1, overvoltage category II) is provided for the control circuit terminals. Additional insulation may be necessary in the end product to conform to CE requirements. * Short-circuit bar should be removed when connecting DC reactor.
n
01
M t 0 : n01 c th c hin th v ci t, n02 ti n79 ch hin th 1 : n01 ti n79 c th c xem v ci t gi tr 6 : Xo b nh li (fault history) 8 : a cc thng s tr v gi tr mc nh ban u trong ch iu khin logic 2 dy 9 : a cc thng s tr v gi tr mc nh ban u trong ch iu khin logic 3 dy 0 : T b giao din iu khin (Digital Operator) 1 : T u vo S1, S2 2 : T mng truyn thng 0 : Nm chnh tn s 1 : Tham chiu tn s 1 (n21) 2 : u vo analog FR, FC (0 10V) 3 : u vo analog FR, FC (4 20mA) 4 : u vo analog FR, FC (0 20mA) 6 : Mng truyn thng 0 : Dng theo thi gian gim tc (Deceleration time) 1 : Dng t do (Coast stop)
Phm vi ci t 0, 1, 6, 8, 9
Thit lp ban u
Chn ch hot ng
02
Chn la ngun cho lnh Run Chn la ngun cho tham chiu t n s
0, 1, 2
03
0-4, 6
04
0, 1
05
0, 1
- Page 1 -
n
06
07
0, 1
08
Phng php 0 : Dng phm Enter ci t tham 1 : Khng dng phm Enter chiu tn s t Operator Tn s ra Max. in p Max. Tn s ra tng ng vi in p Max. Tn s ra gia (Mid.) in p tng ng vi tn s ra Mid. Tn s ra Min. in p tng ng tn s ra Min. Thi gian tng tc 1 Thi gian gim tc 1 n10 V
0, 1
09 10 11 12 13
F
0 n14 n12 n11 n09
14 15
0.1Hz 1V
1.5Hz 12V
16* 17*
t thi gian cho tn s output tng t 0 ti 100% t thi gian cho tn s output gim t 100 xung 0%
0.1s
10.0s 10.0s
- Page 2 -
n
18*
19*
0.0-999
10.0s
ng cong ch S trong thi gian tng tc/gim tc Tn s tham chiu cho ch chy a cp tc
20*
0-3
21*
Tn s tham t tham chiu tc master chiu 1 (Tham (Tn s tham chiu 1) chiu tc master) Tn s tham chiu 2 Tn s tham chiu 3 Tn s tham chiu 4 Tn s tham chiu 5 Tn s tham chiu 6 Tn s tham chiu 7 Tn s tham chiu 8 Tn s Jog t tn s tham chiu 2 t tn s tham chiu 3 t tn s tham chiu 4 t tn s tham chiu 5 t tn s tham chiu 6 t tn s tham chiu 7 t tn s tham chiu 8 t tn s Jog
0.0 400Hz
0.1Hz
6.0Hz
0.0Hz
6.0Hz
- Page 3 -
n
30
31
1%
0%
n30
n31
SET FREQUENCY REF.
Bo v qu nhit ng c
32
Dng in nh mc ng c
t dng in nh mc ca ng c. N c dng lm gi tr tham chiu cho chc nng bo v nhit bng in t pht hin qu ti ng c. Chc nng bo v qu ti ng c s b v hiu ha khi thng s ny t gi tr 0.0 0 : Motor thng dng 1 : Motor dng ring cho bin tn 2 : Khng bo v ng c t hng thi gian cho bo v qu nhit ng c. Khi dng in ng c vt qu dng nh mc n32 lin tc trong sut hng thi gian ny, rle nhit s tc ng bo li qu ti ng c. 0 : Qut chy khi bin tn Run. Qut tt sau 1 pht khi bin tn Stop. 1 : Qut chy khi bin tn c cp ngun.
0.1A
33
34
1 60 min.
1min.
8min.
35
0, 1
- Page 4 -
n
36
2 : Lnh quay ngc chiu trong iu khin logic 2 dy 3 : Li bn ngoi (NO) 4 : Li bn ngoi (NC) 5 : Xa li 6 : Tham chiu tc a cp 1 7 : Tham chiu tc a cp 2 8 : Tham chiu tc a cp 3 10 : Lnh chy tn s Jog 11 : Chn thi gian tng tc/gim tc 2 12 : Lnh ngt cc u ra ca bin tn (NO) 13 : Lnh ngt cc u ra ca bin tn (NC) 14 : Lnh tm kim tc (bt u t tn s Max trong n09) 15 : Lnh tm kim tc (bt u t tn s t trc) 16: Cm tng tc/gim tc 17 : La chn ch iu khin ti ch/t xa 19 : Li dng khn cp (NO) 20 : Bo ng dng khn cp (NO) 21 : Li dng khn cp (NC) 22 : Bo ng dng khn cp (NC) 0 : Lnh chy thun /nghch trong iu khin logic 3 dy 2...22 : Ci t ging nh thng s n36
37 Chn chc nng cho u vo a chc nng 3 (S3) 38 Chn chc nng cho u vo a chc nng 4 (S4) Chn chc nng cho u vo a chc nng 5 (S5) 0, 2 8, 10 22 1 5
2 8, 10 22
39
2...22: ging nh thng s n36 34: Lnh tng/gim tn s. Cc S4: lnh tng, Cc S5: lnh gim. Khi gi r ci t n38 b b qua 35 : Kim tra vng truyn thng MEMOBUS
2 8, 10 22, 34, 35
- Page 5 -
n
40
0 : Bo li (ON: bin tn b li) 1 : ang chy (ON : bin tn ang chy) 2 : Pht hin tc (ON: Tn s ra trng vi tn s tham chiu) 3 : Tc zero 4 : Pht hin tn s 1 (ON: tn s ra mc pht hin tn s trong n58) 5 : Pht hin tn s 2 (ON: tn s ra mc pht hin tn s trong n58) 6 : Pht hin qu momen (NO) 7 : Pht hin qu momen (NC) 10: Bo ng alarm (ON: alarm ang c pht hin) 11 : Lnh ngt u ra bin tn ang hiu lc (ON: lnh ngt u ra bin tn ang thc hin) 12 : Ch hot ng ca bin tn (ON: bin tn ang hot ng ch ti ch LOCAL) 13 : Bin tn ang sn sng (ON: bin tn sn sng chy) 14 : Th li vi li (ON: th li vi li, bin tn xa chc nng th li vi li trong thng s n48) 15 : Pht hin thp p (ON: in p DC bus ang b thp) 16 : Quay ngc chiu (ON: ng c ang quay ngc chiu) 17 : ang tm tc (ON: ang tm tc ) 18 : ang truyn thng (ON: bin tn ang truyn thng vi mng)
- Page 6 -
n
41*
Phm vi ci t 0 225%
n v ci t 1%
Gi tr mc nh 100%
0V (4mA) 42* 43 lch cho tham chiu t n s Thi gian lc u vo analog u ra analog a chc nng (AM-AC) H s khuych i u ra analog Chn la tn s sng mang
t mc tham chiu trong n v % khi u vo analog l 0V (4mA hay 0mA) t thi gian lc u vo analog cho tn s tham chiu 0 : Gim st tn s ra (10V tng ng vi tn s max. n09) 1 : Gim st dng in ng c (10V tng ng vi dng in nh mc bin tn) iu chnh mc in p u ra analog AM - AC
44
45*
0.00 2.00
0.01
1.00
46
1 : 2.5 kHz 2 : 5.0 kHz 3 : 7.5 kHz 4 : 10.0 kHz 7 : tn s ra x 12 (gia 1.0 v 2.5 kHz) 8 : tn s ra x 24 (gia 1.0 v 2.5 kHz) 9 : tn s ra x 36 (gia 1.0 v 2.5 kHz)
1 4, 7-9
- Page 7 -
n
47
48
0 - 10
49 50 51 52
0.0 400Hz
0.1 Hz 0.01H 1%
0.0Hz
0.0 25.5Hz t dng in DC a vo motor khi thng 0 theo phn trm ca dng in nh mc bin 100% tn. t thi gian a dng DC vo motor khi tn s ra nh hn tn s min. (n14). Chc nng ny s khng tc dng khi gi tr t l 0.0 t thi gian a dng DC vo motor ti lc bt u khi ng cho n khi tn s ra ln hn tn s min. (n14). Chc nng ny s khng tc dng khi gi tr t l 0.0 0.0 25.5s 0.0 25.5s
50%
53
0.1s
0.5s
54
0.1s
0.0s
55
Ngn motor 0 : Ngn chn motor ng trong lc ng (stall) gim tc trong lc gim 1 : Khng ngn nga motor trong lc tc gim tc Ngn motor ng (stall) trong khi tng tc Ngn motor ng (stall) trong khi motor ang chy t mc ngn nga motor ng trong qu trnh tng tc theo phn trm ca dng nh mc bin tn. 100% l gi tr dng nh mc bin tn t mc ngn nga motor ng khi motor ang chy theo phn trm ca dng nh mc bin tn. 100% l gi tr dng nh mc bin tn
0, 1
56
30 200%
1%
170%
57
30 200%
160%
- Page 8 -
n
58
Mc pht t mc pht hin tn s 1 hoc 2 ti u ra a hin tn s chc nng MA-MB-MC. Thng s n40 phi c t cho chc nng pht hin tn s 1 hoc 2 Chc nng 0 : Khng cho php chc nng pht hin pht hin qu momen qu 1 : Bin tn ch theo di qu momen khi momen tc motor t ti tc tham chiu v bin tn vn tip tc hat ng khi qu momen c pht hin (bin tn ch xut tn hiu alarm) 2 : Bin tn ch theo di qu momen khi tc motor t ti tc tham chiu. Bin tn s stop khi pht hin qu momen 3 : Bin tn lun theo di qu momen khi ang hot ng. N vn tip tc hot ng khi pht hin qu momen 4 : Bin tn lun theo di qu momen khi ang hot ng. Bin tn s stop khi pht hin qu momen Mc pht hin qu momen Thi gian pht hin qu momen Lu gi tn s ra khi dng lnh tng/gim t n s t mc pht hin qu momen theo phn trm ca dng nh mc bin tn hoc theo phn trm ca momen nh mc motor. Thng s n40 phi c t cho chc nng pht hin qu momen. t thi gian pht hin qu momen. Bin tn s pht hin qu momen khi dng ra motor bng hay cao hn mc pht hin qu momen n60 trong khong thi gian pht hin t trc. t chc nng c hay khng sao lu tn s ra vo b nh khi c lnh tng/gim tn s cc ni u vo a chc nng 0 : Tn s ra khng c sao lu vo b nh 1 : Tn s ra s c lu gi vo b nh khi lnh tng /gim tn s c gi trong hn 5s t h s b momen. Thng thng vic iu chnh l khng cn thit
59
60
30 200%
1%
160%
61
0.1 10s
0.1s
0.1s
Lu gi tn s ra
62
0, 1
B momen
63*
H s b momen
0.0 2.5
0.1
1.0
- Page 9 -
n
64*
65
1%
66*
li b h t h s nhn hiu chnh tn s ra cho b 0.0 2.5 s trt trt tc. Chc nng b trt tc s khng tc dng khi gi tr ny t l 0.0 Hng s thi gian b trt tc t iu chnh phn hi ca chc nng b trt: Tc dao ng, khng n nh: tng gi tr ln p ng tc chm: gim gi tr xung 0.0 25.5s
0.1
67
0.1s
2.0s
Truyn thng
MEMOBUS
68
Chc nng 0 : Khi pht hin overtime trong pht hin truyn thng , Bin tn s dng theo overtime phng php dng t do trong truyn 1 : Khi pht hin overtime trong truyn thng thng, Bin tn s dng gim tc theo thi MEMOBUS gian gim tc 1 2: Khi pht hin overtime trong truyn thng, Bin tn s dng gim tc theo thi gian gim tc 2 3 : Khi pht hin overtime trong truyn thng, Bin tn vn tip tc hot ng, ch bo alarm 4 : Khng cho php chc nng pht hin overtime trong tuyn thng n v cho vic ci t v gim st tn s tham chiu trong truyn thng MEMOBUS 0 : 0.1 Hz 1 : 0.01 Hz 2 : 30000/100% (30000=MAX.tn s ra) 3 : 0.1%
0-4
69
0-3
- Page 10 -
n
70
71
0-3
72
Chn phng php kim tra chn/l iu khin RTS Chn Chc nng gim tn s sng mang tc thp Chn chc nng sao chp v kim tra thng s
0-2
74 Chc nng gim tn s sng mang tc thp Chc nng iu khin sao chp thng s 75
0, 1 0, 1
1 1
0 0
76
77
Chn chc nng c, sao chp, v kim tra rdy, rEd, Cpy, thng s gia b nh trong bin tn v b vFy, vA, nh ca b giao din iu khin rdy : Sn sng nhn lnh k tip Sno rEd : c cc thng s t b nh bin tn Cpy : Ghi cc thng s vo b nh bin tn vFy : Kim tra cc thng s bin tn vA : Hin th cng sut bin tn Sno : Hin th phin bn phn mm 0 : Cm c thng s t b nh bin tn 0.1 1 : Cho php c thng s t b nh bin tn Hin th thng tin v li mi nht . xa b nh cha li, t n01=6 Hin th s phin bn phn mm -
rdy
78 79
- Page 11 -
Nguyn nhn v hot ng hiu chnh Kim tra cc trng hp sau: Ngn mch hay chm t u ra bin tn Thi gian tng/gim tc qu ngn (n16-n19) Motor c bit ang c dng Motor c khi ng khi cn ang quay theo qun tnh Cng sut motor ln hn cng sut mc bin tn Cng tc t u ra bin tn ng/m Tt ngun in, sau m ngun li. Nu li vn xut hin, thay bin tn Nguyn nhn: Thi gian gim tc qu ngn Ti ln ti lc thang my (cu trc) ang i xung Cch x l: Tng thi gian gim tc (n17) Dng in tr thng
oC
Li ngun in iu khin: Li in p ca ngun cp iu khin OV (Qu p mch chnh) in p DC mch chnh vt qu mc pht hin qu p do nng lng c tr v t motor Mc pht hin: Loi 200V: min. 410VDC Loi 400V: min. 820VDC UV1 (p thp mch chnh) in p DC mch chnh xung di mc pht hin thp p Mc pht hin: Loi 200V: xp x 200VDC Loi 400V: xp x 400VDC
ov
Uv1
Nguyn nhn: Ngun cp bin tn b gim Mt mt pha ngun cp Mt in tm thi Kim tra: in p ngun cp Dy cp ngun ng lc Vt vn u dy
- Page 12 -
Gii thch OH (Cnh tn nhit qu nhit) Nhit khng kh xung quanh bin tn tng cao
oH
oL 1
oL2
oL3
- Page 13 -
GF
EF
Cc u ra bin tn b ngt (shut EF (Li bn ngoi) OFF), motor dng t do EF0 : Li bn ngoi c a vo t MEMOBUS EF2 : Li bn ngoi c a vo u vo cc S2 EF3 : Li bn ngoi c a vo u vo cc S3 EF4 : Li bn ngoi c a vo u vo cc S4 EF5 : Li bn ngoi c a vo u vo cc S5
F00
CPF-00 (CPF : Li bo mch iu khin) Bin tn khng th truyn thng vi b giao din s (Digital Operator) trong vng 5s sau khi bt ngun cho bin tn CPF-01 Li truyn thng xy ra khong 5s sau khi bin tn bt u truyn thng vi b giao din s (Digital Operator)
F01
- Page 14 -
F04
F05
CPF-05 B bin i A/D ca bo mch iu khin trong bin tn b li CPF-06 Li kt ni card ty chn (optional card) CPF-07 Bo mch trong b giao din s (Digital operator) b li CE ( Li truyn thng MEMOBUS) D liu truyn thng khng truyn nhn ng Motor dng STP (Dng khn cp) theo ci t Tn hiu dng khn cp ca thng s xut hin cc u vo a n04 chc nng. Khi bin tn s dng theo phung php dng c chn trong thng s n04 Hot ng bo v in p ngun cung cp khng Ngun cung cp iu khin b li Phn cng bin tn b li
F06
Tt ngun cung cp bin tn v hiu chnh vic kt ni card li Tt v bt ngun li cho bin tn. Nu li vn xy ra, thay th bin tn khc Kim tra thit b truyn thng v dy tn hiu
F07
CE
STP
OFF
Kim tra: in p ngun cung cp Dy cp ngun Cc v u dy Mch iu khin logic ngoi Thay bin tn khc
- Page 15 -
Uv
(Nhp nhy)
ov
(Nhp nhy)
UV (Thp p mch chnh) in p DC mch chnh xung di mc pht hin thp p Khng Mc pht hin: xut li Loi 200V: xp x 200VDC T ng Loi 400V: xp x khi 400VDC phc li OV (Qu p mch chnh) trng p DC mch chnh vt thi bnh qu mc pht hin qu p thng Mc pht hin: khi loi Loi 200V: min. 410VDC b li Loi 400V: min. 820VDC OH (Cnh tn nhit qu nhit) Nhit khng kh xung quanh bin tn tng cao CAL (bin tn ang i truyn thng vi PLC) Vi n02=2 v n03=6, Bin tn cha nhn c d liu truyn thng t PLC OP (Li ci t) OPE:Li ci t thng s khi ci t thng s t MEMOBUS OP1: Cc thng s n36...n39 c gi tr trng nhau OP2: t gi tr cho cc thng s n09, n11, n12, n14 khng ng OP3: Gi tr trong thng s n32 vt qu 150% mc bin tn OP4: Gii hn trn tn s tham chiu (n30) < Gii hn di tn s tham chiu (n31) OL3 (Pht hin qu Momen) Dng in ra bin tn vt qu mc pht hin qu momen (n60)
oH
(Nhp nhy)
Kim tra nhit xung quanh bin tn Kim tra thit b truyn thng v tn hiu truyn
CAL
(Nhp nhy)
Kim tra gi tr t
oP
(Nhp nhy)
oL3
(Nhp nhy)
- Page 16 -
Gii thch OL3 (Pht hin qu Momen) Dng in ra bin tn vt qu mc pht hin qu momen (n60)
Nguyn nhn v hot ng hiu chnh Gim ti ng c, tng thi gian tng tc/ gim tc Kim tra mch iu khin logic ngoi
oL3
(Nhp nhy)
SEr
(Nhp nhy)
bb
(Nhp nhy)
EF
(Nhp nhy)
Khng xut SER (Li mch logic) li Lnh chn ch ti ch/t xa c a vo trong khi bin tn T ang hat ng ng khi BB phc Bin tn s ngt ng ra khi nhn li tn hiu base block. trng Ch : thi Reset tn hiu base block bnh bin tn hat ng tr li thng khi loi b EF: li Lnh chy thun v lnh chy ngc c nhp vo ng thi STP Dng chc nng b giao din s Phm STOP/RESET c nhn trong khi bin tn ang chy ch iu khin t xa. STP (Dng khn cp) Ti lc nhn tn hiu cnh bo dng khn cp, bin tn stop ng c FAN (Li qut lm mt) Qut lm mt b kha, khng chy
Ngt lnh chy thun/nghch Kim tra mch iu khin logic ngoi
STP
(Nhp nhy)
FAn
(Nhp nhy)
Kim tra: Qut lm mt cn tt khng Dy ni ngun ca qut Kim tra thit b truyn thng v cp tn hiu
CE
(Nhp nhy)
- Page 17 -
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