This document outlines the scope of work for construction of new oil storage tanks at a Shell terminal in Gresik, Indonesia. The scope includes topographic surveying, site assessment, foundations for the tanks, and construction of product and fire water storage tanks. Temporary facilities like site offices and fencing are also included. All materials must come from reputable manufacturers and tanks will require third party inspection certificates. The contractor is responsible for design, permitting, construction and commissioning of the works according to the contract documents.
This document outlines the scope of work for construction of new oil storage tanks at a Shell terminal in Gresik, Indonesia. The scope includes topographic surveying, site assessment, foundations for the tanks, and construction of product and fire water storage tanks. Temporary facilities like site offices and fencing are also included. All materials must come from reputable manufacturers and tanks will require third party inspection certificates. The contractor is responsible for design, permitting, construction and commissioning of the works according to the contract documents.
This document outlines the scope of work for construction of new oil storage tanks at a Shell terminal in Gresik, Indonesia. The scope includes topographic surveying, site assessment, foundations for the tanks, and construction of product and fire water storage tanks. Temporary facilities like site offices and fencing are also included. All materials must come from reputable manufacturers and tanks will require third party inspection certificates. The contractor is responsible for design, permitting, construction and commissioning of the works according to the contract documents.
VOL I Scope of Work & Requirements Tender No. 60450
Page 1 of 38
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PT Shell Indonesia c/o Shell Malaysia Trading Sdn Bhd Bangunan Shell, Off Jalan Semantan Damansara Heights 50490 Kuala Lumpur Malaysia
Tender / Contract Document
Consultant: Mot t MacDonal d Lt d S Wi doj o Cent r e Level 8, Sout h Bl ock 4t h Fl oor J al an J ender al Sudi r man Kav 71 J akar t a 12190 I ndonesi a
Tel +62 21 252 6588
VOLUME I
Scope of Work & Requirements Gresik New Oil Terminal
VOLUME I Scope of Works & Requirements Tender / Contract Ref. No. 60450 December 2007
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Other Volumes forming part of Tender Document
VOLUME II - Tender Technical Proposal VOLUME III - Tender Commercial Proposal VOLUME IV - Project KPIs & Contract Incentive Scheme
Issue and Revision Record
Rev Date Originator Checked Approved Description
00 15/ 12/ 200 7 DN CB/ PK CB For Cl i ent Revi ew
01 27/ 12/ 200 7 MFA KR KR For I ssuance
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CONTENTS
PART I SCOPE OF WORK AND TECHNI CAL REQUI REMENTS 3 1 I nt r oduct i on 3 2 Tempor ar y Faci l i t i es 3 3 Topogr aphi c Sur vey and Si t e Envi r onment al Assessment 3 4 Tank Foundat i ons 3 5 St or age Tanks 3 PART I I - PROJ ECT REQUI REMENTS 3 1 Pr oj ect Phases & Ti mel i ne 3 1.1 Commencement 3 1.2 Project Phases 3 1.3 Project Duration & Completion 3 1.4 Project Schedule & Milestones 3 2 Compl i ance t o St at ut or y Regul at i ons and By- Laws 3 3 Dr awi ngs & Dat a Sheet s 3 4 Nat i onal St andar ds and Speci f i cat i ons 3 5 Uni t s and Abbr evi at i ons 3 6 Desi gn 3 7 Tempor ar y Si t e Faci l i t i es 3 7.1 Contractors Working Area 3 7.2 Site Services 3 7.3 Temporary Works 3 8 Si gn Boar d And Tempor ar y Fenci ng 3
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9 Pr ogr amme & Met hod St at ement s 3 10 Cont r act or s Submi ssi ons 3 10.1 General 3 10.2 Design and Materials Submissions 3 10.3 Drawings 3 10.4 Identification of Contractors Submissions 3 10.5 Procedures for Contractors Submissions 3 10.6 Checking of Contractors Submissions 3 11 Pl ant and Tempor ar y Wor ks 3 12 Gener al Requi r ement s 3 13 Use of Expl osi ves 3 14 Pr event i on of Pol l ut i on 3 15 Cont r act or s Super vi sor y St af f 3 16 Co- or di nat i on wi t h Ot her Cont r act or s 3 17 Mat er i al s and Wor kmanshi p 3 17.1 Standards 3 17.2 Suppliers 3 17.3 Ordering of Materials & Equipment 3 17.4 Natural Materials 3 17.5 Storage of Materials 3 17.6 Removal of Condemned Materials 3 18 Pr ot ect i on f r omWat er 3 19 I nspect i on and Test i ng 3 20 Pr ogr ess Meet i ng & Repor t s 3 20.1 Progress, Technical and HSSE Meetings 3
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20.2 Other Meetings 3 20.3 Progress Reports 3 20.4 Progress Photographs 3 21 Ameni t i es f or Per sonnel 3 22 Saf et y 3 22.1 Site Safety 3 22.2 Fire Fighting Equipment 3 23 Cont r act or s Si t e Of f i ces and Key Per sonnel 3 24 Faci l i t i es f or t he Empl oyer and Engi neer 3 PART I I I HEALTH, SAFETY, SECURI TY & ENVI RONMENT ( HSSE) REQUI REMENTS 3 1 Gener al 3 2 Saf et y Management 3 3 Por t abl e ( Hand- Hel d) Appar at us 3 3.1 Hand-Held Lamps 3 3.2 Portable Tools 3 4 El ect r i c Wel di ng 3 5 Mobi l e El ect r i c Wel di ng Set s For 230 V- A/ C El ect r i ci t y Gener at i on 3 6 Equi pment Saf et y Checkl i st & Heavy Li f t i ng Wor ks 3 7 Wast e Management 3
Appendi ces Appendi x A Dr awi ngs Appendi x B Dat a Sheet s Appendi x C Speci f i cat i ons
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PART I SCOPE OF WORK AND TECHNICAL REQUIREMENTS 1 Introduction The Cont r act or shal l be r esponsi bl e f or engi neer i ng, det ai l ed desi gn, f abr i cat i on dr awi ngs, suppl y of mat er i al s, const r uct i on, i nst al l at i on, t est i ng, commi ssi oni ng and r ect i f i cat i on of def ect s f or t he wor ks i n accor dance wi t h t he Cont r act . The Scope of Wor k shoul d be r ead i n conj unct i on wi t h t he Engi neer i ng Speci f i cat i ons, Dat a Sheet s and Dr awi ngs. The const r uct i on, i nst al l at i on, i nspect i on and t est i ng of st or age t anks shal l be cer t i f i ed by an appr oved Thi r d Par t y I nspect i on Agency. The desi gn of t he t ank f oundat i ons shal l al so be appr oved by a Thi r d Par t y agency. The Cont r act or shal l not e t hat t he r emai ni ng wor ks i n t he t er mi nal ( Ref er over al l l ayout dr awi ng Ref er ence 20907/ 90001) wi l l be execut ed under a separ at e cont r act . I t shal l be Cont r act or s r esponsi bi l i t y t o i dent i f y any i nt er f ace i ssues at t he t i me of t he t ender and t ake t hese i nt o consi der at i on i n t hei r scope of wor k. I t shal l be t he Cont r act or s r esponsi bi l i t y t o obt ai n t he r equi r ed const r uct i on per mi t s f r om l ocal aut hor i t i es, ser vi ce pr ovi der s and ot her f aci l i t y owner s pr i or t o commencement of t he const r uct i on wor k. Cont r act or shal l be r esponsi bl e f or car r yi ng out si t e i nvest i gat i on, pr epar at i on of det ai l ed desi gn, dr awi ngs, met hod st at ement s and any ot her i nf or mat i on / document s as r equi r ed f or obt ai ni ng t he const r uct i on per mi t s. Al l t he mat er i al shal l be sour ced onl y f r om t he i nt er nat i onal l y r eput ed manuf act ur er s speci al i zed i n t he r espect i ve f i el ds. Thi r d Par t y I nspect i on Agency appr oved i nspect i on and t est cer t i f i cat es shal l be f ur ni shed f or st or age t anks. The Thi r d Par t y I nspect i on Agency shal l be appr oved by t he Empl oyer / Engi neer . Mat er i al s shal l be compat i bl e wi t h t he pr oduct s and sui t abl e f or t he si t e condi t i ons. I t shal l be t he Cont r act or s r esponsi bi l i t y t o car r y out al l t he wor ks r equi r ed f or t he compl et eness of t he pr oj ect , f or t r oubl e f r ee and saf e oper at i on of t he f aci l i t y, i n accor dance wi t h al l t he r el evant cont r act document s and t he Scope of Wor k out l i ned bel ow. The scope of wor k compr i ses of t opogr aphi c sur vey, f oundat i ons f or t anks and const r uct i on of pr oduct and f i r e wat er st or age t anks. The f ol l owi ng sect i ons det ai l t he scope of wor k. 2 Temporary Facilities The scope of wor k i s as det ai l ed bel ow
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Tempor ar y si t e of f i ce f aci l i t y and car par ks as r equi r ed i ncl udi ng ser vi ces and dr ai nage Tempor ar y Si t e f enci ng and si gnboar ds Access r oads 3 Topographic Survey and Site Environmental Assessment The scope of wor k i s as det ai l ed bel ow Topogr aphi c sur vey of t he Si t e Dr awi ngs and r epor t s of t opogr aphi c sur vey Si t e envi r onment al assessment compr i si ng of soi l sampl i ng and anal ysi s, gr oundwat er sampl i ng and anal ysi s, i nt er pr et at i on and r epor t i ng of r esul t s The t opogr aphi c sur vey and si t e envi r onment al assessment shal l be car r i ed out i n accor dance wi t h Engi neer i ng Speci f i cat i on ES 901 i ncl uded i n Appendi x C. 4 Tank Foundations The Scope of Wor k shal l i ncl ude engi neer i ng, pr epar at i on of dr awi ngs, suppl y of al l mat er i al s, f abr i cat i on, i nst al l at i on, i nspect i on, t est i ng, pr e- commi ssi oni ng and commi ssi oni ng of al l wor ks. Ref er t o dr awi ngs and speci f i cat i ons i ncl uded i n Appendi x A and C f or det ai l s of t he f oundat i ons. The scope of wor k i ncl udes but i s not l i mi t ed t o t he f ol l owi ng: Desi gn and Det ai l ed engi neer i ng of t he t ank f oundat i ons Pr e- st r essed spun concr et e pi l es Rei nf or ced Concr et e pi l e caps Gr anul ar f i l l wi t h sand bi t umen mi x bel ow t he t ank bot t om. HDPE l i ner and l eak det ect i on syst em t o be pr ovi ded bel ow t he t ank bot t om The t ank f oundat i ons shal l be usi ng pr est r essed spun concr et e pi l es, t he pi l e cap shal l be r ei nf or ced concr et e, t he sub base shal l be gr anul ar f i l l wi t h i mper vi ous HDPE l i ni ng and t he l ayer j ust bel ow t he t ank bot t om wi l l compr i se of sand- bi t umen mi x. Soi l I nvest i gat i on was car r i ed out at t he si t e i n August and Sept ember , 2001 and t hi s i nvest i gat i on r esul t s have been used f or car r yi ng out t he t ank f oundat i on desi gn. Soi l I nvest i gat i on Repor t i s i ncl uded i n Appendi x C f or r ef er ence. The Cont r act or shal l sat i sf y hi msel f t o t he adequacy of t he soi l i nvest i gat i on car r i ed out and i f he deems t hat f ur t her i nvest i gat i on i s r equi r ed t he same shal l be car r i ed out wi t h no cost var i at i on or ext ensi on of t i me. The Cont r act or shal l be sol el y r esponsi bl e f or t he desi gn, const r uct i on and per f or mance of t he f oundat i ons.
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Cont r act or t o not e t hat t he r emai ni ng t ank f ar m wor k wi l l be execut ed under a separ at e cont r act t her ef or e t he HDPE membr ane shoul d be br ought out beyond t he t ank shoul der t o f aci l i t at e t er mi nat i on of t he t ank f ar m HDPE membr ane.
5 Storage Tanks The Scope of Wor k shal l i ncl ude engi neer i ng, pr epar at i on of shop dr awi ngs, suppl y of al l mat er i al s, f abr i cat i on, i nst al l at i on, pai nt i ng, i nspect i on, t est i ng, pr e- commi ssi oni ng and commi ssi oni ng of al l wor ks Ref er t o dat a sheet s and engi neer i ng speci f i cat i ons i ncl uded i n Appendi x B f or det ai l s of pr oduct and f i r e wat er t anks. The scope of wor k i ncl udes but i s not l i mi t ed t o t he f ol l owi ng: Desi gn and Det ai l ed engi neer i ng of t he Gas Oi l , Mogas and Fi r e Wat er t anks Suppl y of al l r aw mat er i al s. Pr ef abr i cat i on of t anks. Er ect i on of t anks. Hydr o- t est i ng of t anks i ncl udi ng suppl y and saf e di sposal of f r esh wat er f or hydr o- t est . Ext er nal and i nt er nal pai nt i ng of t anks Suppl y and i nst al l at i on of al l accessor i es as i dent i f i ed i n t he t ank dat a sheet i ncl udi ng t he f ol l owi ng o Spi r al St ai r way wi t h i nt er medi at e pl at f or ms o Roof handr ai l s, wal k way up t o r oof nozzl es and wor ki ng pl at f or mf or al l nozzl es. o Roof Vent s i ncl udi ng emer gency vent as r equi r ed o Di f f user , vor t ex br eaker , i nt er nal pi pe wor ks et c as i dent i f i ed i n t he dat a sheet . o Condui t s f or i nst r ument at i on/ el ect r i cal cabl i ng. o Suppor t s f or condui t s, f oam and del uge pi pi ng et c as appl i cabl e.
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I nst al l at i on of f oam pour er and cool i ng wat er r i ngs. Scope shal l be l i mi t ed t o pi pi ng wi t h a f l ange at 3 m above t ank bot t om. Si gnage and l abel i ng of nozzl es, val ves, l evel s equi pment s et c. Pai nt i ng of Logos on t anks The pr oduct t anks wi l l be ver t i cal , cyl i ndr i cal , abovegr ound, wel ded st eel const r uct i on and at mospher i c t ype desi gned i n accor dance wi t h API 650 Wel ded st eel t anks f or oi l st or age. Gas Oi l t anks wi l l be wi t h f i xed r oof and Mogas t anks wi t h f i xed r oof and suspended t ype Al umi ni um f l oat i ng deck i n accor dance wi t h API 650 and NFPA 30. Si ngl e seal s wi l l be pr ovi ded f or i nt er nal f l oat i ng decks t o pr ot ect t he pr oduct agai nst cont ami nat i on and t o pr event t he egr ess of vapour s i nt o t he at mospher e. Cont r act or shal l ensur e t hat t he seal mat er i al i s compat i bl e wi t h t he pr oduct st or ed i n t he t ank. The t ank bot t oms wi l l be coned down t o t he cent r e wi t h 1: 30 sl ope.
The t ank shel l , r oof , bot t om and accessor i es shal l be pai nt ed i n accor dance wi t h ES 732. I nt er nal l y t he t ank shel l up t o 1 m hi gh and bot t om pl at e shal l be pai nt ed wi t h 300mi cr on DFT 3- coat epoxy syst em wi t h mi l l cer t i f i cat i on t o MI L- 4556. Top shel l cour se, f l oat i ng deck, r oof and r oof st r uct ur es shal l be pai nt ed wi t h 150 mi cr on DFT, 2- coat epoxy syst emwi t h mi l l cer t i f i cat i on t o MI L- 4556- E.
Opt i cal cal i br at i on i s pr ef er r ed f or cal i br at i on of t he st or age t ank. Si zes and r at i ng of nozzl es f or mount i ng equi pment / i nst r ument s shal l be ver i f i ed wi t h act ual r equi r ement s on appr oval of t he r el at ed i t ems. Tank emer gency vent s shal l be pr ovi ded i n addi t i on t o weak shel l t o r oof connect i on f or expl osi on pr ot ect i on. Tanks shal l be pr ovi ded wi t h spi r al st ai r way, handr ai l ar ound r oof per i pher y and access pl at f or m on r oof t o access i nst r ument s, gauge hat ch, et c. Si gnage and l abel l i ng of nozzl es, val ves, l evel s equi pment s et c and l ogos on t anks shal l be car r i ed out t o t he appr oval of t he Empl oyer / Engi neer .
The Cont r act or shal l i nst al l f oamand f i r e wat er pi pi ng on t he t anks and t he scope under t hi s package wi l l be l i mi t ed t o pi pi ng 3 m f r om t ank bot t om. Gener al Ar r angement Dr awi ngs al ong wi t h per f or mance t est r epor t s, mat er i al cer t i f i cat es, f act or y t est r epor t s, si t e i nspect i on and accept ance r epor t s shal l be submi t t ed pr i or t o i nst al l at i on / er ect i on of equi pment . Si t e accept ance t est as r equi r ed by r el evant NFPA t o be car r i ed out af t er i nst al l at i on of t he compl et e syst em. The f i r e pr ot ect i on syst em shal l be as per t he r equi r ement s of NFPA, Engi neer i ng Speci f i cat i ons, Fi r e wat er and Foam syst em P&I Ds and r espect i ve Dat a Sheet s. The f i r e wat er and f oam syst em P &I Ds ar e i ncl uded t o pr ovi de i nf or mat i on on f oam and f i r e wat er pi pi ng r equi r ed on t he t anks.
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The Fi r e wat er t anks shal l be desi gned i n accor dance wi t h AWWA D100 and NFPA 22.
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PART II - PROJECT REQUIREMENTS
1 PROJECT PHASES & TIMELINE
1.1 Commencement The CONTRACTOR i s expect ed t o commence t he WORK i mmedi at el y upon t ender awar d, and as f ast as possi bl e t o commence Si t e Wor k af t er t hat . The expect ed dat es ar e as f ol l ows:
Contract Commencement 29 t h Febr uar y 2008
Site Work Commencement Not l at er t han 15 t h Mar ch 2008
1.2 Project Phases
I n or der t o oper at i onal i ze t he new t er mi nal as f ast as possi bl e, t he COMPANY had devel oped an execut i on st r at egy of const r uct i ng t he t er mi nal i n 2 phases. PHASE 1 i s t o oper at i onal i se t he t er mi nal wi t h mi ni mum f aci l i t i es r equi r ed t o r ecei ve and del i ver pr oduct f r om t he t er mi nal . PHASE 2 wi l l be t he compl et i on of al l r emai ni ng scope. Essent i al Faci l i t i es f or Phase 1 ar e: a) 3 Pr oduct t anks & Fi r e Wat er Tanks ( 1 f or each pr oduct ) a) 2 Car go l i nes ( 5 kml ong each) b) I n pl ot pi pi ng f or t ank del i ver y pi pel i nes c) 4 pr oduct pumps ( 1 f or each pr oduct pl us 1 common spar e) d) 1 bot t oml oadi ng gant r y ( 6 l oadi ng ar ms) e) Al l ot her essent i al ut i l i t i es, saf et y and saf eguar di ng syst ems f ) Of f i ce bui l di ng, r oads and ot her essent i al ci vi l wor ks. Note - Only Item (a) is applicable for this tender Package
Remai ni ng f aci l i t i es f or Phase 2 ar e: a) 3 Pr oduct t anks ( 1 f or each pr oduct ) b) 4 pr oduct pumps ( 2 nd pump f or each pr oduct pl us common spar e) c) 1 bot t om l oadi ng gant r y ( 6 l oadi ng ar ms) and 1 t op l oadi ng gant r y ( 2 l oadi ng ar ms) d) Non- essent i al common f aci l i t i es such as dr i ver r est ar ea, l andscapi ng, t ur f i ng and pavi ng, and al l ot her wor ks as per t he User Requi r ement s. Note - Only Item (a) is applicable for this tender Package
1.3 Project Duration & Completion
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COMPANY r equi r es t he mi ni mum possi bl e dur at i on f or t he Pr oj ect WORKS, wi t hout compr omi si ng t he saf et y or qual i t y r equi r ement s. To t hi s end, CONTRACTOR wi l l be encour aged t o pr opose t he most ef f i ci ent and ef f ect i ve met hods t o achi eve t he mi ni mumPr oj ect dur at i on t hr oughout t he Pr oj ect Phases of t he WORKS.
COMPANY has i mposed upon t he f ol l owi ng Pr oj ect Dur at i on. These shal l be: a) Phase 1 Project Completion Time must not exceed 240 calendar days from date of award b) Phase 2 Project Completion Time must not exceed 390 calendar days from date of award
Based upon the expected award date is by 29 February 2008, the Project Completion Time shall be: c) PHASE 1 Project Completion Time 31 October 2008 d) PHASE 2 Project Completion Time 31 March 2009
CONTRACTOR wi l l al so be r equi r ed t o devel op and compl et e r esour ce schedul i ng of t hei r cont r act ed WORKS t o meet t he over al l Pr oj ect schedul e.
CONTRACTOR wi l l be r ewar ded on successf ul l y compl et i ng t he WORKS, t o t he sat i sf act i on of t he COMPANY, i n a dur at i on l ess or meet i ng t he Compl et i on Ti me, as descr i bed i n VOLUME IV Project KPIs and Contract Incentive Scheme
1.4 Project Schedule & Milestones Fol l owi ng opt i mi sat i on of t he agr eed schedul e t he over al l Pr oj ect schedul e wi l l be f i nal i sed, appr oved by COMPANY and i ssued t o al l PARTI ES who have a r esponsi bi l i t y wi t hi n t he Pr oj ect execut i on.
CONTRACTOR wi l l be r equi r ed t o submi t t he f ol l owi ng i nf or mat i on dur i ng t he Pr oj ect Phase of t he CONTRACT, accor di ng t o t he f ol l owi ng Mi l est one Pl an:
Document / Information Timing for submission to COMPANY CONTRACTOR mobi l i sat i on 2 weeks af t er CONTRACT Awar d Saf et y Pl an 3 weeks af t er CONTRACT Awar d Qual i t y Pl an ( i n accor dance t o Shel l Qual i t y Management Pl an) 3 weeks af t er CONTRACT Awar d Wel di ng Document s ( as per Shel l WI R) ) 1 weeks bef or e Const r uct i on Phase Devi at i ons t o Pl an ( Scope or Schedul e) 2 weeks af t er CONTRACT Awar d Fi nal i sed Resour ce Hi st ogr am 3 weeks bef or e Const r uct i on Phase Det ai l ed Scaf f ol di ng and Absei l i ng ( i f appl i cabl e) Pl an 2 weeks bef or e Const r uct i on Phase CONTRACTOR Revi si ons t o Pr el i mi nar y Schedul es 2 weeks af t er CONTRACT Awar d Fi nal Det ai l ed J ob Speci f i c Met hod St at ement s 2 weeks bef or e Const r uct i on Phase J ob Saf et y Anal ysi s ( J SA) 2 weeks bef or e Const r uct i on Phase
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Hydr ot est Pl ans 3 weeks bef or e Commi ssi oni ng Phase CONTRACTOR I ncent i ve Scheme I mpl ement at i on Pr ogr amme 2 weeks bef or e Const r uct i on Phase Det ai l ed Heavy Li f t i ng Pl an 2 weeks bef or e Const r uct i on Phase Al l Document s Appr oved by COMPANY 1 weeks bef or e Const r uct i on Phase Pr epar at i on of Per mi t s t o Wor k Not appl i cabl e CONTRACTOR Equi pment I nspect i ons Compl et ed 3 days bef or e Const r uct i on CONTRACTOR Per sonnel Saf et y I nduct i on s Compl et ed 1 week bef or e Const r uct i on Phase
2 Compliance to Statutory Regulations and By-Laws
Al l wor k per f or med and pl ant , equi pment and mat er i al suppl i ed under t hi s CONTRACT shal l compl y i n al l r espect s wi t h t he r el evant St at ut or y Regul at i ons, By- l aws and or der s cur r ent l y i n f or ce. I t shal l be t he r esponsi bi l i t y of t he CONTRACTOR t o ascer t ai n t hat al l such l ocal l aws, r ul es and r egul at i ons ar e st r i ct l y adher ed t o.
3 Drawings & Data Sheets The Dr awi ngs and Dat a Sheet s ar e t hose dr awi ngs and dat a sheet s pr epar ed by t he Engi neer and i ncl uded wi t h and f or mi ng par t of t he Tender and Cont r act Document s and t he Cont r act or s dr awi ngs and dat a sheet s t o whi ch t he Engi neer has gi ven consent . The Cont r act or shal l car r y out t he desi gn and const r uct i on of t he Wor ks i n accor dance wi t h l ayout s and cr i t er i a gi ven by t he Dr awi ngs and Dat a Sheet s. The posi t i ons of Wor ks as shown on t he Dr awi ngs ar e not necessar i l y pr eci se and wi t hout pr ej udi ce t o t he gener al i t y of t he Condi t i ons of Cont r act wi l l be det er mi ned by t he Engi neer as t he Cont r act pr oceeds. 4 National Standards and Specifications Cer t ai n st andar ds and speci f i cat i ons i ssued by wi del y r ecogni zed bodi es ar e r ef er r ed t o i n t hi s Speci f i cat i on. Such st andar ds and speci f i cat i ons shal l be def i ned and r ef er r ed t o as Nat i onal St andar ds as her eunder and shal l be t he l at est edi t i ons of such Nat i onal St andar ds avai l abl e 28 days pr i or t o t he dat e set f or t he r et ur n of t ender s. I n r ef er r i ng t o Nat i onal St andar ds t he f ol l owi ng abbr evi at i ons ar e used: BS Br i t i sh St andar d BSCP or CP Br i t i sh St andar d Code of Pr act i ce BSEN BS, Eur opean St andar d
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ANSI Amer i can Nat i onal St andar ds I nst i t ut e ASTM Amer i can Soci et y of Test i ng Mat er i al s API Amer i can Pet r ol eumI nst i t ut e ASME Amer i can Soci et y of Mechani cal Engi neer s DNV Det Nor ske Ver i t as ( Nor way) DI N Deut che I nst i t ut Fuer Nor mung ( Ger many) NFPA Nat i onal Fi r e Pr ot ect i on Associ at i on ( USA) NACE Nat i onal Associ at i on of Cor r osi on Engi neer s ( USA) I P I nst i t ut e of Pet r ol eum( UK) I SO I nt er nat i onal St andar di zat i on Or gani zat i on The Cont r act or shal l suppl y and mai nt ai n i n hi s of f i ce on Si t e at l east one set of al l Nat i onal St andar ds r ef er r ed t o i n t hi s Speci f i cat i on or as ot her wi se mi ght be r equi r ed by t he Cont r act . Thi s set shal l at al l t i mes be made avai l abl e f or use by t he Empl oyer / Engi neer . Al l mat er i al s and wor kmanshi p not f ul l y speci f i ed her ei n or cover ed by Nat i onal St andar ds shal l be i n t he opi ni on of t he Empl oyer / Engi neer of such ki nd as i s used i n f i r st cl ass wor k and sui t abl e f or t he cl i mat e at t he si t e. 5 Units and Abbreviations The Cont r act Document s and t hi s Speci f i cat i on have been dr af t ed usi ng t he met r i c syst em of uni t s f or t he j et t y st r uct ur es and equi pment and t he i mper i al syst em of uni t s wher e r el evant t o st andar ds and codes f or oi l pi pi ng and ot her i nst al l at i ons. Wher e t he var i ous Nat i onal St andar ds ar e wr i t t en usi ng i mper i al uni t s, t he equi val ent i mper i al uni t s and val ues may be empl oyed subj ect t o t he appr oval of t heEngi neer , and vi ce ver sa. The f ol l owi ng uni t abbr evi at i ons ar e used i n t hi s document . mm mi l l i met r e mm 2 squar e mi l l i met r e m met r e m 2 squar e met r e
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m 3 cubi c met r e km ki l omet r e o C degr ee Cel si us % per cent kg ki l ogr am No number L l i t r e s second N newt on kN ki l oNewt on t
Tonne i nch f t f oot l b pound psi pounds per squar e i nch T Ton/ t onne
6 Design The desi gn l i f e of t he whol e of t he Wor ks shal l be 30 year s. The Cont r act or s desi gns shal l demonst r at e how t he desi gn l i f e i s accommodat ed by t he desi gn cr i t er i a. Desi gns shal l i ncor por at e sei smi c desi gn cr i t er i a as speci f i ed. Desi gns shal l be i n accor dance wi t h t he Speci f i cat i ons, Dat a Sheet s, Schedul es and Dr awi ngs. The Cont r act or shal l be ent i r el y r esponsi bl e f or t he suf f i ci ency of t he desi gn and dr awi ngs. Appr oval of t he Cont r act or ' s desi gns and dr awi ngs, or consent t o any of t he Cont r act or s pr oposal s, by t he Empl oyer or Engi neer shal l not r el i eve t he Cont r act or of any of hi s r esponsi bi l i t i es under t he Cont r act . The desi gn, det ai l i ng and speci f i cat i on of t he whol e of t he Wor ks shal l be subj ect t o r evi ew and comment by t he Engi neer . Const r uct i on wor k
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shal l be pr ogr ammed t o al l ow suf f i ci ent t i me f or t he Engi neer t o r evi ew and comment on t he Cont r act or ' s pr oposal s.
7 Temporary Site Facilities
7.1 Contractors Working Area An ar ea of unmade gr ound i n t he vi ci ni t y of t he Si t e may be made avai l abl e t o t he Cont r act or f or t empor ar y of f i ces, st or age and wor k yar d f or t he whol e of t he per i od of t he Wor ks. I f unavai l abl e, t he Cont r act or shal l pr ovi de, at hi s own cost , t empor ar y cont ai ner of f i ces at si t e f or t he dur at i on of t he cont r act . Thi s cont ai ner of f i ce shal l be used t o house t he wor ker s and st or age of equi pment , t ool s and mat er i al s. The Cont r act or shal l be r esponsi bl e f or i t s mai nt enance and housekeepi ng. Upon t he wor k compl et i on, t he Cont r act or shal l r emove t he cont ai ner of f i ce f r om si t e and r ei nst at e t he si t e i ncl udi ng r emedyi ng any damage as r equi r ed by t he Empl oyer . Shoul d t he Cont r act or consi der i t necessar y t o pr ovi de addi t i onal ar eas ext er nal t o t he Si t e, he shal l be deemed t o have i ncl uded f or al l cost s r el at i ng t o pr ovi si on, oper at i ng and t r anspor t at i on of l abour , pl ant and mat er i al s.
Unl ess ot her wi se di r ect ed by t he Empl oyer / Engi neer , t he Cont r act or shal l , on compl et i on of t he Wor ks, cl ear t he wor ki ng ar ea and l eave i t cl ean and r ei nst at ed i n a condi t i on t o t he sat i sf act i on of t he Empl oyer and Engi neer .
7.2 Site Services
The Cont r act or shal l ar r ange and pr ovi de al l t empor ar y si t e ser vi ces, such as El ect r i ci t y suppl i es and connect i ons ( cer t i f i ed by Li censed El ect r i cal wor ker ) , Wat er , Li ght i ng, t empor ar y dr ai nage, Communi cat i on f aci l i t i es, wor ker s ameni t i es, et c. f or hi s own as wel l as f or t he Engi neer . The Cont r act or shal l al so pr ovi de access r oads t o t he si t e as r equi r ed. The Cont r act or shal l ar r ange f or t he di sposal of sol i d and l i qui d wast es f r om t he si t e i n accor dance wi t h t he l ocal aut hor i t y r egul at i ons and t he Power St at i on r egul at i ons. The Cont r act or shal l obt ai n al l necessar y appr oval s and per mi t s f r om l ocal aut hor i t i es and pay char ges f or al l ser vi ces pr ovi ded.
The Cont r act or shal l pr ovi de f i r st - ai d f aci l i t i es at si t e i ncl udi ng t r ai ned per sonnel , t o t he Empl oyer / Empl oyer s Repr esent at i ve s appr oval , f or t he dur at i on of t he Cont r act and i n accor dance wi t h t he Si ngapor e Laws.
The Cont r act or shal l pr ovi de i t s own t el ephone, f ax and al l ot her necessar y of f i ce equi pment f or i t s usage at hi s own cost .
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7.3 Temporary Works
The Cont r act or shal l const r uct al l Tempor ar y Wor ks, and shal l pr ovi de al l pl ant and appl i ances of ever y descr i pt i on or ot her t hi ngs as may be r equi r ed f or car r yi ng out t he Wor ks i n a pr oper and expedi t i ous manner . The Cont r act or shal l be deemed t o have made pr ovi si on f or t i mel y suppl y of any spar e par t s, r epl acement pl ant and/ or addi t i onal pl ant necessar y t o ensur e t hat t he wor ks ar e car r i ed out i n accor dance wi t h t he Pr ogr amme.
Bef or e t he commencement of any t empor ar y wor ks, t he Cont r act or shal l submi t t o t he Engi neer det ai l s of t he wor k, i ncl udi ng met hod st at ement and how t hey f i t i nt o hi s pr ogr amme f or t he Per manent Wor ks. The Cont r act or shal l be hel d sol el y and ent i r el y r esponsi bl e f or t he suf f i ci ency, saf et y, secur i t y and mai nt enance of al l Tempor ar y Wor ks, whi ch may be er ect ed or pr ovi ded f or t he pur pose of or i n connect i on wi t h t he Wor ks. Nei t her exami nat i on of t he Cont r act or s Tempor ar y Wor ks nor any consent t her eof by t he Empl oyer s Repr esent at i ve shal l r el i eve t he Cont r act or f r om any l i abi l i t y i mposed upon hi m by t he pr ovi si ons of t he Cont r act .
The Cont r act or shal l r emove al l Tempor ar y Wor ks, pl ant and appl i ances i n such a manner as t o pr event damage t o t he Per manent Wor ks. The Wor ki ng Si t e shal l be l ef t cl ean.
8 Sign Board And Temporary Fencing
The Cont r act or shal l suppl y, er ect and mai nt ai n one pai nt ed si gnboar d, at l ocat i on and wi t h det ai l s appr oved by t he Engi neer . Tempor ar y f enci ng, t r af f i c / f i r e bar r i cades and gat es shal l be pr ovi ded as necessar y t o secur e t he si t e of f i ce ar ea. The Cont r act or shal l r epai r damage t o per i met er f enci ng and gat es ar i si ng f r om hi s act i vi t i es. The Cont r act or shal l empl oy a secur i t y guar d at t he t empor ar y f ence pr emi se so as t o det er aut hor i zed ent r y, at al l t i mes. 9 Programme & Method Statements The pr ogr amme and met hods of desi gn, pr ocur ement and const r uct i on of t he wor ks shal l be i n accor dance wi t h t he Cont r act . The Cont r act or shal l pr epar e and submi t det ai l ed pr ogr ammes and met hod st at ement s f or al l sect i ons of t he wor ks whi ch shal l be subj ect t o r evi ew and consent by t he Engi neer wi t h or wi t hout comment s pr i or t o commencement of t he wor ks. The Cont r act or shal l pr epar e and submi t gener al and det ai l ed pr ogr ammes i n Mi cr osof t Pr i maver a or Mi cr osof t Pr oj ect f or mat cover i ng desi gn,
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pr ocur ement , const r uct i on, i nst al l at i on, t est i ng and commi ssi oni ng of al l sect i ons of t he Wor ks. Bef or e commenci ng t he Wor ks t he Cont r act or shal l , i n accor dance wi t h t he r equi r ement s of t he Condi t i ons of Cont r act , submi t t o t he Empl oyer / Engi neer f or hi s consent a det ai l ed met hod st at ement and pr ogr amme showi ng t he or der i n whi ch he pr oposes t o car r y out t he Wor ks. The submi ssi on shal l i ncl ude det ai l s of t he f ol l owi ng: ( a) Det ai l s of t he pr ogr amme f or t he Wor ks f r om t he dat e of r ecei pt of t he not i ce t o commence t he Wor ks, i ncl udi ng a compl et e r esour ce al l ocat i on showi ng t he number of uni t s and al l ot t ed t i mes f or each uni t of Const r uct i onal Pl ant , mat er i al s and l abour al l ocat ed t o each par t of t he wor ks. ( b) A l i st and t ype det ai l s of maj or const r uct i onal pl ant whi ch t he Cont r act or pr oposes t o empl oy on t he wor ks. ( c) Det ai l s of t he Cont r act or s met hods of wor ki ng f or al l oper at i ons. ( d) A st at ement gi vi ng t he pr oposal s f or l ocat i on or l ocat i ons and si zes of base camps, accommodat i on, of f i ces, wor kshops and st or es. ( e) A st at ement gi vi ng t he number s and cat egor i es of super vi sor y and t echni cal st af f and ski l l ed and unski l l ed wor ker s t o be empl oyed on t he Wor ks. ( f ) A desi gn r el ease schedul e gi vi ng dat es f or i ssue of desi gn submi ssi ons, dr awi ngs and t he Empl oyer / Engi neer s consent , al l owi ng t wo weeks f or compl et i on of t he Engi neer s r evi ew f r omdat e of r ecei pt of any submi ssi on. The pr ogr amme shal l separ at el y i dent i f y t he per i ods f or desi gn, desi gn r evi ew, pr ocur ement and const r uct i on, i nst al l at i on, t est i ng and commi ssi oni ng of al l sect i ons of t he Wor ks. The Cont r act or i s t o moni t or t he Wor ks cl osel y i n or der t o ensur e t hat t he pr ogr amme i s adher ed t o at al l t i mes. The Cont r act or shal l submi t det ai l ed pr ogr ammes of t he var i ous sect i ons of t he Wor ks as and when r equi r ed by t he Empl oyer / Engi neer . The Empl oyer / Engi neer s nor mal wor ki ng hour s wi l l be conf i r med t o t he Cont r act or . I f t he Cont r act or wi shes t o execut e Per manent Wor ks out si de nor mal wor ki ng hour s, he shal l obt ai n t he wr i t t en per mi ssi on of t he Empl oyer / Engi neer at l east one f ul l wor ki ng day i n advance t o enabl e t hemt o make pr ovi si on f or super vi si on of such wor k.
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10 Contractors Submissions 10.1 General The Cont r act or shal l pr epar e and submi t Cont r act or s Submi ssi ons cover i ng sur veys, desi gn cr i t er i a, desi gn cal cul at i ons, const r uct i on dr awi ngs, schedul es, mat er i al s, met hod st at ement s and pr ogr ammes f or al l of t he Wor ks. These shal l i ncl ude as- bui l t dossi er s of t he whol e of t he Wor ks. The Cont r act or s Submi ssi ons shal l be submi t t ed t o t he Engi neer f or r evi ew and i ssue Comment Document s wi t h consent st at us wi t h or wi t hout comment s. The Engi neer shal l i ssue Comment Document s wi t hi n 2 weeks of r ecei pt of t he r el evant Cont r act or s Submi ssi ons. 10.2 Design and Materials Submissions Wi t hi n 4 weeks of t he commencement of wor ks t he Cont r act or shal l submi t a schedul e of t i t l es and dat es of pr oposed desi gn and mat er i al s submi ssi ons. The Cont r act or s submi ssi ons shal l i ncl ude Desi gn Cr i t er i a Submi ssi ons t hat shal l cl ear l y set out t he desi gn phi l osophy, al l appr opr i at e desi gn cr i t er i a and det ai l s of comput er sof t war e t o be used. Desi gn Cr i t er i a Submi ssi ons shoul d be made and r el evant Comment Document s i ssued pr i or t o commencement of desi gns. Desi gn submi ssi ons shal l i ncl ude sampl e cal cul at i ons t o ver i f y r esul t s and shal l cr oss- r ef er t o dr awi ngs whi ch shal l be i ncl uded i n suf f i ci ent det ai l t o f ul l y i l l ust r at e t he desi gn submi ssi ons. Desi gn submi ssi ons shal l be submi t t ed by t he Cont r act or t o t he Engi neer i n accor dance wi t h t he Speci f i cat i on. The cal cul at i ons shal l be pr ef aced by a t i t l e page, cont ent s l i st and summar y as descr i bed bel ow. ( a. ) The t i t l e shal l r ef er t o t he pr oj ect , t he st r uct ur e or component s cover ed by t he desi gn submi ssi on, dat e, r evi si on number and t he names of t he Cont r act or , t he Desi gner and t he Desi gn Checker . ( b. ) The cont ent s l i st shal l cr oss- r ef er t o al l sect i ons of t he desi gn submi ssi on by page number . ( c. ) The summar y shal l compr i se t he f ol l owi ng: i A descr i pt i on of t he st r uct ur e or component , i t s r el at i on t o t he whol e pr oj ect , i t s f unct i on, mode of oper at i on i f non- st at i onar y) , pr i nci pal st r uct ur al modes of act i on, ar t i cul at i on and met hods of f abr i cat i on and const r uct i on.
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i i Desi gn r ef er ences and pr ocedur es, i ncl udi ng codes of pr act i ce, comput er sof t war e and pr ogr ammes used. For r ef er ences ot her t han st andar d or pr opr i et ar y sof t war e, pr ogr ammes, t ext books or codes, copi es of t he r ef er ences shal l be i ncl uded wi t h t he desi gn submi ssi ons. i i i Mat er i al s empl oyed and t he appr opr i at e Speci f i cat i ons. i v Summar y of l oad cases and t he associ at ed over - st r ess al l owed ( or l oad f act or s as appr opr i at e) . v Summar y of i nt er act i ons wi t h ot her st r uct ur es or machi nes and cr oss- r ef er ence t o dat a used ( e. g. subst r uct ur e cal cul at i ons t o r ef er t o l oadi ngs f r om Super st r uct ur e) . Desi gn submi ssi ons shal l be page number ed, and f ul l y cr oss- r ef er enced and shal l commence wi t h a t abl e of symbol s and t hei r meani ng and a gl ossar y of speci al t er ms. Al l assumpt i ons shal l be cl ear l y st at ed and t he Cont r act or shal l i ndi cat e t he concl usi ons r eached. Use of r ef er ences shal l be cl ear l y i ndi cat ed and r ef er r ed back t o t he l i st i n t he mai n summar y. Al l l oadi ng cases and combi nat i ons consi der ed shal l be t abul at ed i n f ul l or i l l ust r at ed by t r ue t o scal e l i ne di agr ams. The al l owabl e over - st r ess, or par t i al saf et y f act or s as appr opr i at e, shal l be i ndi cat ed f or each l oad combi nat i on. When r equi r ed by t he Engi neer , cal cul at i ons shal l be submi t t ed f or r evi ew by t he Engi neer . Cal cul at i ons shal l be st r uct ur ed si mi l ar l y t o t he r el at ed desi gn submi ssi on, and al l sect i ons of t he cal cul at i ons shal l be cr oss- r ef er enced t o appr opr i at e sect i ons of t he desi gn submi ssi ons. Al l cal cul at i ons f or component s shal l cont ai n t r ue t o scal e si mpl i f i ed di agr ams of t he component and t he assumed i nt er nal and ext er nal l oadi ng pat t er ns. Comput er cal cul at i ons shal l be f ul l y i nt egr at ed i nt o t he mai n body of t he cal cul at i ons. Thi s shal l be achi eved by appr opr i at e cr oss- r ef er enci ng and by t he submi ssi on of t r ue t o scal e l i ne di agr ams of t he comput er model i ncl udi ng t he di mensi ons and sect i on pr oper t i es, t he l oad i nput and, wher e possi bl e, r esul t i ng st r esses and def l ect i ons. The Cont r act or shal l be r equi r ed t o sat i sf y t he Engi neer as t o t he val i di t y of t he comput er pr ogr amme used and of t he appr opr i at eness of i t s use. Wher e t he pr ogr ammes ar e not gener al l y r ecogni sed sui t abl e document at i on and pr ovi ng dat a shal l be pr ovi ded. Comput er pr i nt - out s need not be submi t t ed unl ess r equest ed by t he Engi neer . Such pr i nt - out s
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shal l be i ndexed wi t h f ul l det ai l s of comput er model and l oadi ng et c. st at ed at t he begi nni ng of each r un. 10.3 Drawings The dr awi ngs shal l show i n det ai l t he const r uct i on met hods and desi gn pr oposed and shal l be submi t t ed i n suf f i ci ent t i me t o per mi t t he Engi neer t o exami ne t he dr awi ngs wi t hout del ay t o t he pr ogr amme. Const r uct i on on si t e shal l pr oceed onl y on t he basi s of dr awi ngs whi ch have been r evi ewed and appr oval by t he Engi neer . The Engi neer s r evi ew shal l not i n any way be deemed t o r el i eve t he Cont r act or of hi s obl i gat i ons under t he Cont r act . The Cont r act or shal l pr epar e a schedul e of wor ki ng and det ai l dr awi ngs at t he commencement of t he wor ks i ndi cat i ng dat es of i ssue and dat e upon whi ch t he compl et i on of t he Engi neer s r evi ew i s r equi r ed t o meet t he const r uct i on pr ogr amme. The Cont r act or shal l pr ogr amme t he i ssue of dr awi ngs t o al l ow at l east t wo weeks f or t he Engi neer s r evi ew t o be compl et ed. I n t he event t hat t he Engi neer consi der s t hat t he i nf or mat i on shown on t he Cont r act or s dr awi ng does not cont ai n suf f i ci ent i nf or mat i on or does not meet t he r equi r ement s of t he speci f i cat i on t hen t he Cont r act or shal l r esubmi t t he Dr awi ng t o t he sat i sf act i on of t he Engi neer . Any del ay t o t he pr ogr amme r esul t i ng f r om t he r equi r ement f or such r esubmi ssi on shal l be whol l y t he r esponsi bi l i t y of t he Cont r act or and t he Cont r act or shal l t hen r evi ew t he pr ogr amme t o mi t i gat e or cat ch- up any del ay i ncur r ed or ant i ci pat ed. The Cont r act or shal l pr oduce as- bui l t dr awi ngs of t he Wor ks as di r ect ed by and t o t he appr oval of t he Engi neer . The Dr awi ngs shal l be pr ovi ded wi t hi n t wo mont hs of t he i ssue of t he Taki ng- Over Cer t i f i cat e f or each Sect i on of t he Wor ks. The Cont r act or shal l pr epar e dr awi ngs, t o t he appr oval of t he Engi neer , f or r ecor di ng t he pr ogr ess of t he Wor ks, t o accompany t he mont hl y pr ogr ess r epor t s. The Cont r act or shal l suppl y t hr ee pr i nt s ( A1 si ze) of each dr awi ng t o t he Engi neer f or hi s r ecor ds. Al l dr awi ngs pr oduced by t he Cont r act or shal l be pr epar ed on t he l at est ver si on of Aut oCad Rel ease 14. Dr awi ngs shal l be pr epar ed t o sui t A1 ser i es paper si ze and shal l i ncor por at e scal e bar s. Dr awi ng t i t l e bl ocks shal l i ncor por at e t he names of t he Empl oyer , Engi neer and Cont r act or and t he Name of t he Pr oj ect . Ti t l e bl ocks shal l al so i ncor por at e t he dr awi ng number , scal es used, dat e of i ssue of t he dr awi ng and any r evi si ons, and t he si gnat ur es of t he or i gi nat or , checker and appr over of t he Dr awi ng. The Cont r act or shal l obt ai n t he appr oval of t he Engi neer t o t he pr oposed t i t l e bl ocks bef or e t he submi ssi on of any dr awi ngs. Dr awi ngs f or r el at ed sect i ons of wor k shal l be gi ven consecut i ve number s.
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10.4 Identification of Contractors Submissions The Cont r act or shal l i dent i f y each submi ssi on document wi t h a Pr oj ect t i t l e bl ock, uni que r el evant document t i t l e, uni que document number and r evi si on code. The t i t l e bl ock and document number i ng syst emshal l be as speci f i ed by t he Engi neer . The Cont r act or shal l submi t and keep up t o dat e a schedul e of document s t i t l es, number s, r evi si ons, i ssue dat es, consent st at us and Comment Document dat es. 10.5 Procedures for Contractors Submissions The Cont r act or shal l submi t 3 copi es of each submi ssi on under a cover i ng Tr ansmi t t al Not e. The f or mat of t he Tr ansmi t t al Not e shal l be as speci f i ed by t he Engi neer . A gr oup of submi ssi ons r el at i ng t o a common el ement of t he wor ks may be made under one Tr ansmi t t al Not e. Wi t hi n t wo weeks of r ecei pt of each submi ssi on, t he Engi neer shal l r evi ew t he submi ssi on and i ssue a Comment Document r el evant t o one or mor e submi ssi ons i dent i f yi ng t he consent st at us and gi vi ng r el evant comment s. Consent st at us gi ven by t he Engi neer shal l be one of t he f ol l owi ng f or each submi ssi on: A. Consent t o pr oceed ( no comment s f r om t he Engi neer ; Cont r act or t o pr oceed) B. Consent t o pr oceed subj ect t o comment s ( Cont r act or t o pr oceed wi t h t he wor ks subj ect t o sat i sf act or i l y addr essi ng t he Engi neer s comment s; Cont r act or t o i ssue r epl i es t o comment s showi ng how comment s wi l l be or have been addr essed; Cont r act or t o i ssue r evi sed submi ssi on) . C. No consent t o pr oceed ( Cont r act or t o addr ess t he Engi neer s comment s and submi t a r evi sed document pr i or t o pr oceedi ng wi t h t he wor ks) . D. For I nf or mat i on ( document consi der ed f or i nf or mat i on onl y) . E. As- bui l t . Consent t o pr oceed wi t h or wi t hout comment s by t he Engi neer wi t h r espect t o any submi ssi on shal l not r el i eve t he Cont r act or of hi s r esponsi bi l i t i es under t he Cont r act . 10.6 Checking of Contractors Submissions An appr opr i at e, r esponsi bl e t echni cal l y qual i f i ed Cont r act or s engi neer shal l check and si gn t he checked box on each submi ssi on bef or e i t i s submi t t ed t o t he Engi neer . The Cont r act or shal l appl y t hi s checki ng pr ocedur e t o al l submi ssi ons i ncl udi ng t hose pr epar ed by sub- cont r act or s or suppl i er s.
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11 Plant and Temporary Works The Cont r act or shal l const r uct al l Tempor ar y Wor ks, and shal l pr ovi de al l pl ant and appl i ances of ever y descr i pt i on or ot her t hi ngs as may be r equi r ed f or car r yi ng out t he Wor ks i n a pr oper and expedi t i ous manner . The Cont r act or wi l l be deemed t o have made pr ovi si on f or t i mel y suppl y of any spar e par t s, r epl acement pl ant and/ or addi t i onal pl ant necessar y t o ensur e t hat t he wor ks ar e car r i ed out i n accor dance wi t h t he Pr ogr amme. Bef or e t he commencement of any wor k, t he Cont r act or shal l submi t t o t he Engi neer det ai l s of hi s pr oposed Tempor ar y Wor ks f or t hat act i vi t y wi t h dr awi ngs, di agr ams, desi gn cal cul at i ons and descr i pt i ons, as appr opr i at e, showi ng how he pr oposes t o execut e such Tempor ar y Wor ks and how t hey f i t i nt o hi s pr ogr amme f or t he Per manent Wor ks. The Cont r act or shal l be hel d sol el y and ent i r el y r esponsi bl e f or t he suf f i ci ency, saf et y, secur i t y and mai nt enance of al l Tempor ar y Wor ks, whi ch may be er ect ed or pr ovi ded f or t he pur pose of or i n connect i on wi t h t he Wor ks. Nei t her exami nat i on of t he Cont r act or ' s Tempor ar y Wor ks nor any appr oval t her eof by t he Engi neer shal l r el i eve t he Cont r act or f r om any l i abi l i t y i mposed upon hi mby t he pr ovi si ons of t he Cont r act . The Cont r act or shal l t ake al l pr ecaut i ons t o ensur e t hat t he whol e of t he Tempor ar y Wor ks, pl ant and appl i ances ar e f ul l y secur ed and made saf e as l ong as may be necessar y agai nst al l r i sk of damage by wat er or wi nd or any ot her causes what soever . The Cont r act or shal l r emove al l Tempor ar y Wor ks, pl ant and appl i ances i n such a manner as t o pr event i nj ur y t o t he Per manent Wor ks. The Wor ki ng Si t e shal l be l ef t cl ean. 12 General Requirements The f ol l owi ng gener al r equi r ement s shal l appl y: ( a) The Cont r act or shal l not di st ur b or damage exi st i ng i nst al l at i ons and oper at i ons except i n so f ar as i s necessar y f or execut i on of t he Wor ks. The Cont r act or shal l at hi s own cost pr ompt l y make good any damage t o or br eaki ng out of exi st i ng i nst al l at i ons. ( b) The Cont r act or shal l pr ovi de adequat e l i ght i ng wher e wor k i s bei ng execut ed at ni ght and shal l pr ovi de and i nst al l any addi t i onal l i ght i ng whi ch t he Engi neer may r equi r e i n or der t o gai n access t o, wat ch and super vi se t he Wor ks and car r y out any t est i ng and exami nat i on of mat er i al s.
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( c) Mat er i al s avai l abl e on t he Si t e or mat er i al s made avai l abl e or suppl i ed by t he Empl oyer shal l be used sol el y f or t he execut i on of t he Wor ks. ( d) The Cont r act or shal l mi ni mi se t he pol l ut i on of and di st ur bance t o l ands, r oads and ot her pl aces on and ar ound t he Si t e. No t r ees or ot her veget at i on shal l be r emoved except t o t he ext ent necessar y f or t he Wor ks. ( e) The Cont r act or shal l ensur e t hat access i s pr ovi ded t o al l pr oper t i es adj acent t o t he Access Roads f or t he dur at i on of t he Cont r act . ( f ) The Cont r act or shal l pr ovi de, mai nt ai n and r emove on compl et i on of t he Wor ks, t o mi ni mi se pol l ut i on due t o t he Cont r act or ' s oper at i ons. ( g) The Cont r act or shal l be r esponsi bl e f or acquai nt i ng hi msel f wi t h and obser vi ng al l cur r ent St at ut e Or di nances, Bye- l aws or Regul at i ons i ncl udi ng t hose r el at i ng t o l evi es and si mi l ar t axes. 13 Use of Explosives Expl osi ves shal l not be used on t he Wor ks, f or any pur pose, ot her t han i n a Gover nment appr oved quar r y f or t he pr oduct i on of r ock ar mour i ng and aggr egat es. 14 Prevention of Pollution The Cont r act or shal l ensur e at al l t i mes t hat spi l l age does not occur of concr et e, oi l s or ot her del et er i ous mat er i al i nt o any dr ai nage syst emor nat ur al wat er cour se. Never t hel ess, shoul d any dr ai nage syst em or wat er cour se be f oul ed by such mat er i al s t he Cont r act or shal l i mmedi at el y advi se t he Engi neer and shal l i f i nst r uct ed cl ean t he dr ai nage syst emor wat er cour se at hi s own expense, t o t he sat i sf act i on of t he Engi neer . Bef or e commenci ng any wor k whi ch coul d i nvol ve such spi l l age, t he Cont r act or shal l pr ovi de such ef f ect i ve ant i - pol l ut i on measur es as may be r equi r ed t o pr event such spi l l age. The Cont r act or shal l ensur e t hat al l per sonnel empl oyed by hi m or under hi s cont r ol ar e made f ul l y awar e of t he measur es t o be t aken and t hat t hese ar e met i cul ousl y obser ved. 15 Contractors Supervisory Staff The Cont r act or shal l nomi nat e a qual i f i ed, Engi neer as Pr oj ect / Si t e Manager , who shal l be on si t e at al l t i mes whi l st wor k i s i n pr ogr ess.
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He shal l be empower ed t o r ecei ve and act upon necessar y Per mi t s t o Wor k and i nst r uct i ons, and shal l be r esponsi bl e f or t he wor kmanshi p and saf et y of any Empl oyee of t he Cont r act or or t he Empl oyer / Engi neer . The Cont r act or shal l empl oy on Si t e suf f i ci ent sui t abl y qual i f i ed and exper i enced super vi sor y st af f r esponsi bl e f or sect i ons of t he Wor ks, i ncl udi ng co- or di nat i on of desi gn mat t er s. Al l super vi sor y st af f shal l be f l uent i n wr i t t en and spoken Engl i sh. The names, t r ai ni ng and exper i ence of t he Cont r act or ' s Pr oj ect / Si t e Manager and ot her seni or super vi sor y Si t e st af f shal l be submi t t ed t o t he Engi neer f or appr oval bef or e t hey ar e appoi nt ed. 16 Co-ordination with Other Contractors The Cont r act or shal l be r esponsi bl e f or co- or di nat i on wi t h ot her Cont r act or s who may be act i ve i n t he vi ci ni t y. 17 Materials and Workmanship 17.1 Standards Except wher e ot her wi se speci f i ed or ut hor i zed by t he Engi neer , al l mat er i al s shal l conf or m t o t he l at est edi t i on of t he r el evant speci f i ed St andar d or Code of Pr act i ce. Mat er i al s meet i ng ot her ut hor i zed st andar ds may be accept ed, i f t he Cont r act or i s abl e t o demonst r at e t o t he Engi neer t hat t hese st andar ds ensur e an equal or hi gher qual i t y t han t he st andar ds speci f i ed. Wor kmanshi p f or t he per manent Wor ks shal l be of hi gh st andar d, consi st ent wi t h good pr act i ce and unl ess ot her wi se st at ed i n t he Cont r act , shal l compl y wi t h t he l at est r el evant St andar d or Code of Pr act i ce. 17.2 Suppliers The Cont r act or shal l , bef or e pl aci ng any or der f or mat er i al s and equi pment f or i ncor por at i on i n t he Wor ks, submi t t o t he Engi neer f or appr oval f ul l det ai l s of such mat er i al s and equi pment . The det ai l s t o be suppl i ed shal l i ncl ude t he names of t he f i r ms f r om whi ch he pr oposes t o obt ai n t hese mat er i al s and equi pment , t hei r count r y of or i gi n, t he manuf act ur er s speci f i cat i ons and any ot her r el evant det ai l s. The Cont r act or shal l , when so r equest ed, deposi t wi t h t he Engi neer sampl es of such mat er i al s and equi pment and shal l pr ovi de manuf act ur er s cer t i f i cat es of r ecent t est s car r i ed out on sampl es of t he mat er i al s and equi pment r epr esent at i ve of mat er i al s and equi pment t o be used i n t he Wor ks.
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17.3 Ordering of Materials & Equipment The Cont r act or shal l , when r equest ed by t he Engi neer , pr ovi de copi es of al l quot at i ons or or der s f or t he suppl y of mat er i al s and equi pment r equi r ed f or t he Wor ks. Shoul d t he Engi neer at any t i me be di ssat i sf i ed wi t h any of t he mat er i al s or equi pment so or der ed or wi t h t he suppl i er s met hods, he shal l be empower ed t o cancel hi s consent pr evi ousl y gi ven and t o speci f y anot her suppl i er f or t he suppl y of such mat er i al s or equi pment . No consent , wi t hdr awal of consent , or nomi nat i on of any suppl i er by t he Engi neer i n accor dance wi t h t he pr ovi si on of t hi s cl ause shal l ent i t l e t he Cont r act or t o any addi t i onal payment or pr ej udi ce t he power s accor ded t o t he Empl oyer by t he Condi t i ons of Cont r act . 17.4 Natural Materials The Cont r act or shal l make al l ar r angement s f or l ocat i ng, sel ect i ng and pr ocessi ng nat ur al mat er i al s t o compl y wi t h t he Speci f i cat i on and shal l submi t t o t he Engi neer f or consent f ul l i nf or mat i on r egar di ng t he pr oposed l ocat i on of t he mat er i al , wel l i n advance of commencement of t he wor k. The Cont r act or shal l make al l necessar y ar r angement s f or t he Engi neer t o i nspect al l pr oposed sour ces f or nat ur al mat er i al s and shal l pr ovi de al l necessar y t r anspor t and accommodat i on f or t he Engi neer i n t hi s r espect . The Cont r act or shal l car r y out al l necessar y t est i ng on t he sour ces of pr oposed mat er i al s as may be r equi r ed t o demonst r at e t hat such mat er i al s compl y wi t h t he r equi r ement s of t he Speci f i cat i on. The Cont r act or shal l obt ai n nat ur al mat er i al s onl y f r omsour ces t hat ar e l i censed f or t hi s pur pose by t he r el evant aut hor i t i es, and shal l submi t copi es of such l i censes t o t he Engi neer . Wher e such l i censes do not exi st or have expi r ed f or any sour ce of mat er i al s t he Cont r act or shal l be r esponsi bl e f or ensur i ng t hat such l i censes ar e obt ai ned or r enewed. Consent t o a sour ce of mat er i al by t he Engi neer shal l not i mpl y t hat al l mat er i al i n t hat sour ce i s appr oved. 17.5 Storage of Materials The Cont r act or shal l pr ovi de adequat e and sui t abl e st or age f or mat er i al s and equi pment t o be i ncor por at ed i n t he Wor ks and pr oper pr ot ect i on f or t he same agai nst t he weat her . The Cont r act or shal l be r esponsi bl e f or t he pr oper account i ng, st or e- keepi ng, car e and cont r ol of al l mat er i al s and equi pment and f or ensur i ng t hat t he r ecommendat i ons of mat er i al s and equi pment manuf act ur er s as t o st or age and use ar e compl i ed wi t h.
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Pr oper r ecor ds of r ecei pt s and i ssues of mat er i al s and equi pment shal l be kept and shal l be avai l abl e f or t he i nspect i on of t he Engi neer at any r easonabl e t i me. 17.6 Removal of Condemned Materials The Engi neer may r equi r e t he Cont r act or t o r emove and di spose of any mat er i al s empl oyed i n t he const r uct i on of t he per manent Wor ks whi ch, i n t he opi ni on of t he Engi neer , ar e unsui t abl e or have been i ncor r ect l y deposi t ed, or have suf f er ed damage by exposur e t o t he weat her or ot her wi se ar e not i n accor dance wi t h t he speci f i ed r equi r ement s f or such mat er i al s. The Cont r act or shal l not be ent i t l ed t o any payment what soever i n r espect of such mat er i al s. 18 Protection from Water The Cont r act or shal l keep t he Si t e wel l dr ai ned and f r ee of sur pl us wat er , whet her f r om exi st i ng dr ai nage syst ems, wat er cour ses, over t oppi ng, pr eci pi t at i on or any ot her sour ce or cause. I n di schar gi ng and di ver t i ng wat er he shal l avoi d f l oodi ng or damagi ng ot her wor ks or ser vi ces, causi ng er osi on and/ or pol l ut i ng wat er cour ses. The Cont r act or shal l t ake al l necessar y pr ecaut i ons t o pr event damage due t o er osi on and si l t at i on dur i ng const r uct i on. St ockpi l es of bot h spoi l and mat er i al s f or t he Wor ks shal l be desi gned such as not t o i nt er f er e wi t h st r eams, dr ai ns or any ot her wat er cour ses on or i n t he vi ci ni t y of t he Si t e. 19 Inspection and Testing The Cont r act or shal l t ake sampl es and car r y out on- si t e t est s as speci f i ed or di r ect ed by t he Engi neer and shal l pr ovi de and mai nt ai n al l necessar y equi pment f or t he dur at i on of t he Cont r act . Al l mat er i al s i nt ended f or use i n t he per manent Wor ks shal l be subj ect t o i nspect i on and t est s i n accor dance wi t h t he Condi t i ons of Cont r act and t hi s Speci f i cat i on. The t est i ng of mat er i al s f or whi ch no speci f i c pr ovi si on i s made el sewher e i n t he Speci f i cat i on shal l be t est ed ei t her at t he pl ace of manuf act ur e of f abr i cat i on or on Si t e i n or der t o det er mi ne, t o t he sat i sf act i on of t he Engi neer , whet her t hey compl y wi t h t he r equi r ement s of t he Speci f i cat i on. I f such t est i ng i s under t aken at t he pl ace of manuf act ur e or f abr i cat i on, t he Cont r act or shal l submi t t he suppl i er s t est cer t i f i cat es t o t he Engi neer bef or e t he di spat ch of t he r el evant consi gnment . Unl ess ot her wi se di r ect ed al l t est s shal l be car r i ed out i n t he pr esence of t he Empl oyer or Engi neer and shal l be per f or med i n such manner and at such t i mes as he may consi der desi r abl e.
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The Cont r act or shal l af f or d al l f aci l i t i es f or t he i nspect i on by t he Engi neer or hi s appoi nt ed i nspect or s, of wor k car r i ed out of f t he si t e ei t her by t he Cont r act or or hi s suppl i er s. Al l wor k shal l , at t he di scr et i on of t he Engi neer , be subj ect t o i nspect i on bef or e shi pment t o Si t e. The Engi neer shal l be kept pr oper l y i nf or med of t he pr ogr ess of such of f - si t e wor k so t hat he may be abl e t o make such ar r angement s f or exami nat i on, t est i ng and anal ysi s as he may r equi r e. Wher e so speci f i ed f or par t i cul ar sect i ons of t he Wor ks t he Cont r act or shal l make al l necessar y ar r angement s and bear t he cost s f or t wo Empl oyer s r epr esent at i ves and one Cont r act or s r epr esent at i ve t o i nspect t he mat er i al s or equi pment and wi t ness r el evant t est s at t he pl ace of manuf act ur e, i ncl udi ng l ocat i ons out si de of Si ngapor e. 20 Progress Meeting & Reports 20.1 Progress, Technical and HSSE Meetings Appr oved r epr esent at i ves of t he Cont r act or shal l at t end Pr ogr ess and Techni cal Meet i ngs at t he si t e of f i ces of t he Engi neer . Such meet i ngs wi l l nor mal l y be hel d ever y week. 20.2 Other Meetings Appr oved r epr esent at i ves of t he Cont r act or shal l at t end f ur t her meet i ngs i n cases of emer gency or f or any ot her r easons when cal l ed upon by t he Engi neer . 20.3 Progress Reports The Cont r act or shal l submi t t o t he Engi neer each mont h bef or e t he Pr ogr ess Meet i ng a r epor t on hi s pr ogr ess i n t he per f or mance of t he Cont r act i n r el at i on t o t he appr oved pr ogr amme. The Pr ogr ess Repor t shal l be submi t t ed t wo f ul l wor ki ng days bef or e t he Pr ogr ess Meet i ng. The Pr ogr ess Repor t shal l i ncl ude at l east t he f ol l owi ng: ( 1) schedul e of or der s pl aced f or mat er i al s and expect ed dat e of del i ver y t o si t e. ( 2) schedul e of pl ant on si t e and expect ed dat es f or addi t i on or r emoval of pl ant f r omsi t e ( 3) l abour and st af f r et ur ns f or t he pr evi ous mont h and expect ed dat es f or i ncr easi ng or r educi ng wor kf or ce number s
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( 4) descr i pt i on of wor ks car r i ed out dur i ng t he pr evi ous mont h wi t h mai n quant i t i es ( 5) i dent i f i cat i on of any new i t ems of wor k commenced or any i t ems compl et ed ( 6) r evi ew of pr ogr ess of t he wor ks agai nst t he appr oved pr ogr amme, and pr oposal s t o cat ch up t i me wher e appr opr i at e ( 7) det ai l schedul e of any out st andi ng i t ems whi ch may cause del ay t o t he wor ks ( 8) r evi ew of si t e saf et y pr ocedur es ( 9) det ai l s of any cont r act ual i nt er f aces The Cont r act or shal l submi t t o t he Engi neer a br i ef weekl y r epor t r ecor di ng pr ogr ess on al l ar eas of t he Wor ks and pr ovi di ng a pr ogr amme of wor ks schedul ed f or t he next t wo weeks. 20.4 Progress Photographs The Cont r act or shal l t ake pr ogr ess phot ogr aphs ever y mont h f or t he pur poses of r ecor di ng t he pr ogr ess of t he Wor ks. Di gi t al col our phot ogr aphs shal l be t aken each mont h at l ocat i ons speci f i ed by t he Engi neer . Each phot ogr aph shal l be mar ked wi t h number and a descr i pt i on of t he l ocat i on, t i me and dat e when t he phot ogr aph was t aken. Each set of phot ogr aphs shal l be copi ed on t o a CD and handed over t o t he Engi neer . 21 Amenities for Personnel The Cont r act or shal l be r esponsi bl e f or adequat e t empor ar y bui l di ngs and ameni t i es f or hi s per sonnel on t he Si t e, i ncl udi ng f aci l i t i es f or eat i ng, r est i ng, f i r st ai d, washi ng, t oi l et s, et c. Unl ess speci f i cal l y r equest ed by t he Cont r act or and subsequent l y per mi t t ed by Shel l and t he Aut hor i t i es, f aci l i t i es f or over - ni ght accommodat i on of per sonnel shal l not be per mi t t ed on t he Si t e. The Cont r act or shal l pr ovi de, oper at e and mai nt ai n t he f aci l i t i es at hi s own cost i n accor dance wi t h t he r egul at i ons of t he Aut hor i t i es and / or Shel l . 22 Safety 22.1 Site Safety The Cont r act or shal l t ake al l necessar y pr ecaut i ons concer ni ng t he saf et y of al l per sonnel at Si t e. He shal l compl y wi t h al l r egul at i ons
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and r ecommendat i ons of al l Aut hor i t i es havi ng j ur i sdi ct i on concer ni ng saf et y measur es r el evant t o t he wor k bei ng car r i ed out and t he met hods used. Wi t hi n f our weeks of commencement of t he Wor ks t he Cont r act or shal l submi t a compr ehensi ve document of Pr oj ect Heal t h & Saf et y Regul at i ons f or r evi ew and comment by t he Engi neer . The Cont r act or shal l ensur e cont i nuous compl i ance wi t h t he r egul at i ons cont ai ned i n t he Pr oj ect Heal t h & Saf et y Regul at i ons t o whi ch t he Engi neer has gi ven consent . The Cont r act or shal l as soon as pr act i cabl e af t er t he occur r ence of any acci dent at or about t he Si t e or i n connect i on wi t h t he execut i on of t he Wor ks r epor t such acci dent t o t he Empl oyer . The Cont r act or shal l al so r epor t such acci dent t o t he compet ent aut hor i t y wher ever such a r epor t i s r equi r ed by Law. 22.2 Fire Fighting Equipment Sui t abl e f i r e f i ght i ng equi pment shal l be pr ovi ded and mai nt ai ned at Si t e t o deal wi t h any out br eak of f i r e. Al l possi bl e pr ecaut i ons shal l be t aken t o pr ovi de f or t he saf e st or age of pet r ol eum pr oduct s, gas bot t l es and al l ot her danger ous goods. 23 Contractors Site Offices and Key Personnel The Cont r act or shal l pr ovi de ai r condi t i oned and f ul l y equi pped Si t e of f i ces adequat e f or hi s management , super vi si on and execut i on of t he Cont r act . The Cont r act or shal l empl oy on Si t e a Pr oj ect Manager i n accor dance wi t h t he Condi t i ons of Cont r act t oget her wi t h adequat e key per sonnel r esponsi bl e f or t he pr i nci pal el ement s of t he Wor ks, i ncl udi ng a sui t abl y qual i f i ed engi neer r esponsi bl e f or desi gn mat t er s. 24 Facilities for the Employer and Engineer The Cont r act or shal l pr ovi de, mai nt ai n and meet t he cost s of f aci l i t i es f or t he Empl oyer and Engi neer s per sonnel f or t he t ot al dur at i on of t he Wor ks on Si t e unt i l t he expi r y of 4 weeks af t er t he dat e of i ssue of t he l ast Taki ng Over Cer t i f i cat e. Such f aci l i t i es shal l consi st of t he f ol l owi ng: - ( a) Si t e of f i ce bui l di ng wi t h t ot al r oom ar ea not l ess t han 150m 2
( excl udi ng cor r i dor s) par t i t i oned i nt o Recept i on/ Secr et ar y s of f i ce, ki t chen, mal e & f emal e t oi l et s, Meet i ng Room, Resi dent Engi neer s of f i ce, Assi st ant Engi neer s of f i ce, and st or e r oom compl et e wi t h ai r condi t i oni ng, pl umbi ng, l i ght i ng, 2 t el ephone l i nes, 1 f ax l i ne, 2 di al - up i nt er net l i nes, PBX and 4 ext ensi ons, A3/ A4 phot o- copi er , f ax machi ne, dr awi ng r acks, f i l i ng cabi net s, desks, t abl es, chai r s and 1 st
ai d f aci l i t i es.
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( b) 2 comput er wor k st at i ons, each compl et e wi t h 17mont or , hi gh speed col our scanner - copi er - pr i nt er ( A4 and A3 si ze) and PC l oaded wi t h t he l at est Mi cr osof t Of f i ce, Aut oCAD, Pr i maver a, i nt er net / e- mai l management sof t war e and wi t h i nt er net / e- mai l connect i on. ( c) Par t - t i me Secr et ar y wi t h appr opr i at e comput er ski l l s f or document l oggi ng
PART III HEALTH, SAFETY, SECURITY & ENVIRONMENT (HSSE) REQUIREMENTS 1 GENERAL
Saf et y at wor k i s a pr i me consi der at i on. Encl osed i s our Company' s HSE pol i cy. Al l CONTRACTORs per f or mi ng wor ks f or COMPANY must adher e t o t hi s pol i cy.
CONTRACTOR shal l f ul f i l t he WORKS, i n accor dance t o t he GENERAL CONTRACT CONDI TI ONS REGARDI NG, HEALTH, SAFETY, SECURI TY & ENVI RONMENT ( HSSE) and i n accor dance wi t h t he COMPANY Safety Rules & Regulations i n t hi s CONTRACT. Non- compl i ance of t hese r equi r ement s may r esul t t o per sonnel bei ng sent of f f r om WORK SI TE or St op Wor k Or der of whi ch consequent i al WORK del ays ar i si ng f r om t hi s shal l be bor ne by t he CONTRACTOR.
CONTRACTOR shal l al so t ake not e of t he f ol l owi ng COMPANY HSSE pr ocesses:
a) Job Safety Analysis (JSA). The j ob saf et y anal ysi s wi l l f or m par t of t he HSSE r equi r ement s i n t he CONTRACT. Al l CONTRACTORs per f or mi ng t he Pr oj ect wor ks shal l abi de t o t hese r equi r ement s st r i ct l y.
b) Safety Briefing: Saf et y Br i ef i ng pr i or t o commencement of engi neer i ng wor ks at WORK SI TEs on dai l y basi s. The CONTRACTOR shal l br i ng al ong t hei r saf et y pol i cy, expl ai ns i t t o t he WORK SI TE Super vi sor s and t hei r wor ker s.
c) Unsafe Act Auditing (UAA). UAA shal l be conduct ed j oi nt l y by t he CONTRACTOR & COMPANY at r egul ar basi s f or i dent i f i cat i on of unsaf e act s and condi t i ons. CONTRACTOR shal l be r esponsi bl e t o er adi cat e al l unsaf e act s and condi t i ons i mmedi at el y upon i dent i f i cat i on.
d) Incident Reporting. Al l I nci dent s and Near Mi sses, whet her maj or or mi nor ar e t o be r epor t ed t o t he COMPANY. I nci dent r epor t i ng shal l be par t of t he Pr oj ect KPI s.
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e) CONTRACTOR Performance Evaluation: CONTRACTOR must pay par t i cul ar at t ent i on t o t hi s eval uat i on f or m whi ch wi l l be compl et ed af t er t he compl et i on of t hi s Pr oj ect . Thi s i s t o assess whet her t he CONTRACTOR i s sui t abl e f or f ur t her wor ks i n t he f ut ur e.
Requi r ement s on HSSE shal l f or m par t of t he CONTRACT document s f or t hi s pr oj ect . The CONTRACTOR shal l under t ake and compl y f ul l y wi t h t he HSSE r equi r ement s.
Al l equi pment t o be used i n t hi s Pr oj ect must be cer t i f i ed f i t f or use by t he r egul at i ng aut hor i t i es. They wi l l be subj ect ed t o an i nspect i on by COMPANY per sonnel and checkl i st s wi l l be used f or t hi s pur pose. The Pr oj ect wor k act i vi t i es shal l be super vi sed by a compet ent CONTRACTOR per sonnel who i s f ami l i ar wi t h saf et y r equi r ement s. Thi s super vi sor i s r equi r ed t o be on si t e on f ul l t i me basi s. He shal l be t ot al l y r esponsi bl e and answer abl e t o al l HSSE r el at ed mat t er s and shal l be t he most seni or CONTRACTOR per sonnel on si t e. Thi s per son shal l be conver sant i n al l engi neer i ng and l egal r equi r ement s of const r uct i on pr oj ect s' HSE mat t er s and shal l pr ef er abl y have at t ended a CONTRACTOR Saf et y Cour se hel d by COMPANY.
2 SAFETY MANAGEMENT
CONTRACTOR wi l l be r equi r ed t o:
a) Par t i ci pat e i n t he det ai l ed J SA st udy conduct ed by t he COMPANY dur i ng Pr epar at i on and Const r uct i on Phase b) Est abl i sh an HSSE Incentive/Penalty Scheme Implementation based on t he Key Per f or mance I ndi cat or s ( KPI s) out l i ned i n t hi s CONTRACT and t he concept s pr ovi ded i n VOLUME IV Project KPIs & Contract Incentive Scheme. Pr oposal f or t hi s i mpl ement at i on pr ogr amme shal l be submi t t ed t o COMPANY f or appr oval pr i or t o i mpl ement at i on. c) Conduct a t ool box t al k ever y day f or al l hi s men, subj ect s shoul d r ef l ect t he ongoi ng wor k and may al so be pr oposed by COMPANY st af f . d) CONTRACTOR HSE of f i cer shal l at t end meet i ngs wi t h COMPANY HSE of f i cer t o r evi ew HSE i ssues; e) CONTRACTOR management shal l at t end HSSE meet i ng wi t h COMPANY Pr oj ect Management Teamt o r evi ew saf et y per f or mance agai nst KPI t ar get s; f ) Par t i ci pat e i n a dai l y HSSE WORK SI TE audi t t o i dent i f y WORK SI TE saf et y hazar ds;
3 PORTABLE (HAND-HELD) APPARATUS
3.1 Hand-Held Lamps
Hand- hel d l amps shoul d be r at ed f or maxi mum42V AC suppl y. Lamps shoul d be const r uct ed i n compl i ance wi t h Cl ass 3 of CEE 20 connect ed t o a saf et y ext r a l ow vol t age ( SELV) ci r cui t by usi ng doubl e- wound saf et y i sol at i ng t r ansf or mer s.
Hand t or ches shoul d be pr ovi ded f or l ocat i ons wher e oper at i ng per sonnel wi l l nor mal l y be pr esent at ni ght - t i me. The t or ches shoul d be bat t er y t ype, pr ef er abl y r echar geabl e, f or whi ch f i xed char gi ng uni t s shoul d be pr ovi ded. The char gi ng of t he bat t er i es shoul d be possi bl e wi t hout r emovi ng t hemf r omt he t or ch.
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Wi t hi n t he pl ant ar ea ( r egar dl ess of ar ea cl assi f i cat i on) , l amps, t or ches, and t r ansf or mer s shoul d be appr oved f or use i n a Zone 1 ar ea.
I n conf i ned conduct i ve ar eas, whi ch can be def i ned as ar eas wher e i t i s l i kel y t hat a per son wi l l be i n cont act wi t h conduct i ve par t s at t wo or mor e poi nt s si mul t aneousl y, bat t er y power ed l amps or l amps wi t h an i nt er nal ai r dr i ven gener at or shoul d be used.
3.2 Portable Tools
The f ol l owi ng t ypes of por t abl e t ool s may be used:
42V equi pment , Cl ass 3 of CEE20, connect ed t o a saf et y ext r a l ow vol t age ( SELV) ci r cui t by usi ng doubl e wound saf et y i sol at i ng t r ansf or mer s. ]
Doubl e or r ei nf or ced i nsul at ed equi pment , Cl ass 2 of CEE 20, connect ed t o t he mai ns vi a an ear t h l eakage pr ot ect i on devi ce of maxi mum 30 mA r at i ng, pr ot ect i ng bot h t he equi pment and i t s suppl y cor d.
I t i s essent i al t hat t he equi pment i s successf ul l y t est ed f or compl i ance wi t h t he CEE r egul at i ons by an i ndependent t est i ng i nst i t ut i on, ( BSI , KEMA, et c. ) .
For use i n hazar dous ar eas, appr oved equi pment may be obt ai ned, however , when nor mal i ndust r i al equi pment i s pl anned t o be used, t he wor k shoul d be car r i ed out under cover age of a " hot wor k" per mi t and wher e necessar y r egul ar or cont i nuous gas t est i ng shoul d be done.
I n conf i ned conduct i ve ar eas, ai r dr i ven or bat t er y power ed equi pment shoul d be used.
4 ELECTRIC WELDING
Ref er ence i s made t o t he publ i cat i on " Recommendat i on f or Saf et y i n Wel di ng and Cut t i ng" i ssued by t he Shel l Saf et y Commi t t ee as per attached below:
welding_and_cutting __1976_.pdf
Di r ect cur r ent wel di ng i s hi ghl y r ecommended, par t i cul ar l y f or wel di ng i n conf i ned war mand/ or humi d pl aces.
Wel di ng appar at us wor ki ng wi t h al t er nat i ng cur r ent shoul d be equi pped wi t h an aut omat i c devi ce whi ch ef f ect i vel y l i mi t s t he out put vol t age t o a maxi mumof 42V i f t he wel di ng cur r ent ( ar c) i s i nt er r upt ed. The pr oper oper at i on of t hi s devi ce shoul d be checked at r egul ar i nt er val s.
Wel di ng cabl es shoul d be pr oper l y i nsul at ed and j oi nt s be made usi ng i nsul at ed pl ug and socket connect or s, t aped j oi nt s shoul d not be accept abl e. A r et ur n cabl e f r omt he wel di ng spot up t o t he wel di ng machi ne shoul d be used, i t shoul d not be al l owed t o use t he st eel st r uct ur e as r et ur n pat h. The CONTRACTOR must pl an and ensur e t hat pr oper housekeepi ng of t he wel di ng cabl es ar e mai nt ai ned so as not t o i nt r oduce r i sks of per son t r i ppi ng over . Pr oper cabl e t i es shal l be used t o ensur e good wel di ng cabl es ar r angement s at si t e.
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5 MOBILE ELECTRIC WELDING SETS FOR 230 V-A/C ELECTRICITY GENERATION
Engi ne dr i ven wel di ng gener at or s ar e of t en equi pped wi t h an auxi l i ar y si ngl e phase wi ndi ng suppl yi ng 240 VAC t o socket out l et s on t he equi pment pr oper f or t he use of hand hel d t ool s, e. g. a gr i nder .
To oper at e t hese socket out l et s saf el y, t he ear t h shoul d be connect ed t o t he r ef i ner y s el ect r i cal di st r i but i on syst em ear t h or t o a separ at e ear t hi ng el ect r ode ensur i ng t hat t he maxi mum r esi st ance of t he ear t h ci r cui t i s not exceedi ng 10hm.
Wher e t he above condi t i ons cannot be met t he f ol l owi ng met hod may be used: The gener at or s ar e const r uct ed wi t h t he auxi l i ar y wi ndi ng i nsul at ed f r om t he mai n wi ndi ng and t he f r ame. , I f t he gener at or s ar e nor mal l y not equi pped wi t h an i nsul at i ng moni t or i ng r el ay, consul t COMPANY per sonnel f or an accept abl e way of cr eat i ng a saf e syst em wher ei n MCB and ELCB ar e pr ovi ded. The r at i ng of t he Mi ni at ur e Ci r cui t Br eaker ( MCB) i s nomi nal 16 A ( Amps. ) and of t he Ear t h Leak Ci r cui t Br eaker ( ELCB) nomi nal 30 mA ( mi l l i - amps. )
Appl i cat i on of t he above scheme wi l l r esul t i n a saf e t empor ar y el ect r i cal i nst al l at i on. Weekl y t est i ng of t he MCB and ELCB wi l l f ur t her cont r i but e t o saf et y and t he pr event i on of i nci dent s.
6 EQUIPMENT SAFETY CHECKLIST & HEAVY LIFTING WORKS
Al l cr anes and ot her equi pment ent er i ng WORK SI TE wi l l be i nspect ed by COMPANY vi a checkl i st s t hat shal l be pr ovi ded af t er CONTRACT awar d. These equi pment must have al l t he r el evant cer t i f i cat i on f or use, al l t he saf et y f eat ur es and handl ed by qual i f i ed per sonnel . Fai l ur e t o meet our st andar ds wi l l mean r ej ect i on of equi pment t o t he CONTRACTOR.
I n addi t i on, t he successf ul BI DDER i s r equi r ed t o conduct a compr ehensi ve heavy l i f t i ng st udy f or t hei r wor ks i nvol ved. A det ai l ed heavy l i f t i ng pl an shal l be submi t t ed t o COMPANY s heavy l i f t i ng f ocal poi nt 21 cal endar days pr i or t o t he Si t e Wor k dat e commences f or appr oval .
For Loads t hat ar e expect ed t o exceed 1 t on, pr oper heavy l i f t i ng per mi t ar e t o be appl i ed and ar e subj ect ed t o pr oper i nspect i on accor di ng t o COMPANY pr ocedur es.
7 WASTE MANAGEMENT
For Schedul ed and Non- Schedul ed Wast e, t he CONTRACTOR shal l be r esponsi bl e f or col l ect i on, segr egat i on, l oadi ng t he wast e i nt o own cont ai ner s and di sposal as per l ocal r egul at i ons
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Appendix A: Drawings
Sl. No. Title Drg. No. Rev. No. 1.
Over al l Si t e l ayout ( For I nf or mat i on) 20907/ 90000 P0 2.
Tank Foundat i on St eel Rei nf or cement Det ai l s 20907/ 90011 P0 3.
Tank Foundat i ons Pi l e and Pi l e Cap Det ai l s 20907/ 90003 P0 4.
Pr ocess Fl ow Di agr am- Fi r ewat er and Foamwat er Di st r i but i on Syst em 20907/ 10015 P2 5.
Pi pi ng and I nst r ument at i on Di agr am- Fi r ewat er Tanks and Fi r e wat er Pump Ski d 20907/ 10121 P2
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Sl. No. Title Drg. No. Rev. No. 6.
Pi pi ng and I nst r ument at i on Di agr am- Fi r e wat er Di st r i but i on Syst emf or Tank Pi t - 1 ( Gas oi l and Mogas t anks) 20907/ 10122 P2 7.
Pi pi ng and I nst r ument at i on Di agr am Foamwat er Di st r i but i on Syst emf or Tank Pi t - 1 ( Mogas t anks) 20907/ 10124 P2
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Appendix B: Data Sheets Sl. Title Doc. No. Rev No. 1. Si t e Dat a 20907/ DA001 00 2. Pr oduct Dat a 20907/ DA002 00 3. TK 101 / 102 / 103 20907/ DA 01 4. TK 201 / 202 / 203 20907/ DA 01 5. TK- 601 20907/ DA127 00
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Appendix C: Specifications Sl. No. Spec. Number Title 1. ES701 At mospher i c St or age Tanks API 650 2. ES732 Pai nt i ng Equi pment and Pi pi ng 3. ES801 Pi pi ng mat er i al s 4. ES852 Fabr i cat i on, Assembl y, Er ect i on and Test i ng of Met al l i c Pi pi ng Syst ems 5. PS901 Topogr aphi c Sur vey and Si t e Envi r onment al Assessment 6. PS902 Pi l i ng Speci f i cat i on 7. 156A/ Rep/ XI / 20 01 Soi l I nvest i gat i on Repor t