Manual on Garment Quality Management

This is the 2nd subject matter of the Diploma Course on Productivity !ean Manufacturing"# Participants$ %nrolled student of the Diploma Course in Productivity Duration/Time$ 2& 'ours i#e# (2 )ession Objectives of this subject: *y the end of this subject+ participant ,ill learn

Quality Management major in

Quality Management

.bout the definition of /uality+ Quality Control Quality .ssurance Tools Techni/ues for Quality Management Quality Control Management in Garments Manufacturing Process .bout the different defects in different departments in garment factory The .Q! 0inal 1nspection

Teaching Methods: !ecture Discussion Conversation *rainstorming Question .ns,er Po,erPoint presentation 2Multimedia presentation 3ideo presentation Group ,or4 )ample display2presentation %tc

Necessary Tools & !uipments: 5hite *oard 0lipchart board 0lip chart paper paper mar4er Computer Multimedia projector )creen 5riting pad+ pen pencil 5hite board mar4er 6multicolor7 Meta card board meta card *oard pin Training Manual

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Manual on Garment Quality Management

"ubject: #arment $uality Management %ontents Module: &: 'ntroduction to $uality 8#8# 5hat is /uality9 8#2# 1mportance of /uality9 8#(# %ight dimensions of /uality 8#&# Quality assurance 3s /uality control ,ith e:ample from garment manufacturing process 8#;# <rgani=ational structure of /uality assurance 6Q.7 department in garments 8#># ?ob responsibilities of /uality management personnel in garments Module : ( : Tools & Techni!ues for )ssuring $uality 2#8 )tandard <perating Procedure 6)<P7 2#8#8 5hat is )<P9 2#8#2 5hy )<P@s9 2#8#( .dvantages of having )<P@s 2#2 Aoot Cause .nalysis 6AC.7 2#2#8 5hat is AC.9 2#2#2 *enefits of AC. 2#2#( 5hen should AC. be performed9 2#2#& 'o, does it differ from ,hat ,e do no,9 2#2#; 'o, does it ,or49 2#2#> Corrective action 2#2#B Common AC. tools 2#2#C 3erification 6before7 vs# 3alidation 6after7 2#2#D 0ollo,Eup plan 2#2#8F 3alidation and celebrate 2#2#88 %:ample 2#( B tools of QC 2#(#8 Cause and %ffect Diagram 2#(#2 Pareto .nalysis 2#(#( 0lo,chart 2#(#& Aun Charts 2#(#; Control chart 2#& Total Quality Management 6TQM7 2#&#8 %volution of TQM 2#&#2 TQM philosophy E 5hatGs different9 2#&#( Tools and techni/ues of TQM 2#&#& The TQM system 2#&#; 5hy TQM effort fail 2#; Total Productive Maintenance 6TPM7 2#;#8 Components of TPM 2#;#2 TPM activities 2#;#( TPM benefits 2#;#& The 88 basic implementation steps 2#;#; The re/uirements for TPM to succeed 2#> Quality 1nformation )ystem 6Q1)7

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Manual on Garment Quality Management

Module: *: $uality %ontrol in Te+tile (#8 0abric Defects Criteria (#2 Defects in the 4nitting fabric (#2#8 Harn related defects (#2#2 Initting elements related defects (#2#( Machine setting related defects (#2#& Dyeing related defects (#2#; 0inishing related defects (#( Te:tile Testing (#(#8 Minimum physical testing matri: (#(#2 Minimum chemical testing matri: Module : , : Pre Production - Material $uality %ontrol &#8 0abric Quality Control &#8#8 1ntroduction to fabric inspection &#8#2 <bjective of fabric inspection &#8#( Grading system .7 & point system *7 8F point system &#8#& Jecessary tools e/uipments for fabric inspection &#2 Trims and accessories /uality control &#2#8 Chec4 points of different trims and accessories Module: .: $uality %ontrol in #arment Production Process /& 0%utting 1oom2 ;#8 Cutting Aoom Quality Control ;#2 *asic Cutting Process Quality Defects ;#2#8 Mar4er ma4ing defects ;#2#2 Common spreading defects ;#2#( Common cutting problems ;#2#& *undling and tic4eting ;#2#; Common problems of fusing ;#( Print /uality control ;#& Quality Control on %mbroidery ;#; 8F Points Print2 %mbroidery Quality Chec4 ;#> *asic Quality Problem on %mbroidery

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Manual on Garment Quality Management

Module: 3: $uality %ontrol in #arment Production Process - ( 0"e4ing and 5inishing2 >#8 *asic Quality Defects in )e,ing >#2 Quality Control on different activities of 0inishing Aoom >#( Methods Procedure in Garment Production Process >#(#8# PP KPreEProductionL Meeting >#(#2# 0irst *undle Procedure >#(#(# Traffic !ight )ystem2 1nline Quality Control >#(#&# *ro4en Jeedle and 'a=ardous Metal Detection Policy >#& 0inishing )ection Quality Control 0lo,chart >#&#8 1roning >#&#2 0inal inspection >#&#( 1nline .Q! >#&#& 0inishing accessories /uality assurance >#&#; Pac4ing /uality control Module: 6: $uality )uditing 7 )$89 B#8 0inal audit B#8#8 Purpose of final inspection or final audit B#8#2 Terms and definitions B#2 )e/uence of final inspection of garments B#2#8 Pac4ing list verify2 compare ,ith P< sheet B#2#2 .udit preparation B#2#( Carton chec4ing B#2#& Carton selection B#2#; Pac4ing and pac4aging chec4 B#2#> )ample selection 6sample pic4ing7 B#2#B Garments 6selected sample7 chec4ing B#2#C Aecord of defects nonEconformances B#2#D Measurement 6dimensional7 chec4ing B#2#8F Defective sample dra, for reference B#2#88 Pass sample garment through MD machine B#2#82 Carton fillEup B#2#8( )tic4er signature B#2#8& Aeporting B#( 5hat is .Q! Chart 'o, to Mse .Q! Chart9

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