Valve

Valve
Flow
valve

High Pressure Valve

Valve Leak Shut Down


Valve

High Pressure Valve

High Pressure Valve


1.
2.
Valve
3. High Pressure
Valve
4. High
Pressure Valve


1. Valve
2. Valve
3. Valve
4. Valve
5. Valve

Valve

Valve

Valve
( disc ) ( seat )

1.1 VALVE

 VALVE

1.2 Valve :
Valve 4
1. Valve ( Isolating Valves )
2. Valve ( Control Valves )
3. Valve ( Check Valves )
4. Valve ( Maximum
Pressure Control Valves )

10

1.2 Valve :
1. Valve ( Isolating Valve )
*
*

11

1.2 Valve :
2. Valve ( Control Valve )
, ,

12

1.2 Valve :
3.

Valve

( Check Valve )

one way

13

1.2 Valve :
4. Valve
( Maximum Pressure Control Valve )
2
4.1 Relief Valve ( )

14

1.2 Valve :

15

4.2 Safety Valves ( )

3%
3%

-
- 2000 psig
- Safety valve
- 2060 psig
(+3%)
- - 1940 psig (3%)

16

-

Safety
Valve
-

17

2. Valve ( Valve design )

Valve



Valve (
disc ) ( seat )

18

2. Valve
2.1 Valve
pipe tube 2pipe = 2 Valve
Valve

1. ( screw pipe thread )

2. ( butt-weld )
3. ( socket weld )
4. ( flanged )
5. ( swaged )

2. Valve

19

2.2 :

1. ( pressure ) : seat actuator

2. ( temperature ) : seat packing

3. ( volume ) : ( flow pattern )
actuator
4. ( control ) : seat stem actuator
5. ( type of fluid ) : ( water , oil , gas ) ( . o.g )
( steam ) (sp.)
6. ( purity of fluid ) : valve

7. (pH) :
8. ( flow restrictions ) : valve

2.3 valve ( parts of valve )

-Valve seat ( )
-Valve disc ( seal )
-Valve stem ( valve )
-Stem nut & power nut ( )
-Body ( )
-Bonnet ( )
-Yoke ( )
-Stuffing box ( )
-Spring ( )
-Actuator ( )

20

2.3 valve ( parts of valve )

21

2.4 Valve :

22

23

3. Valve
3.1

Gate Valve

Gate valve valve ( isolating valve )

gate valve 4

1. ( Solid wedge gate valve )

2. ( Parallel slide gate valve )
3. ( Flexible wedge gate valve )
4. ( Double wedge gate valve )

3.1

Gate Valve

24

gate valve

Valve

1. Solid wedge

-
-

-
-

2. Parallel slide

- -

3. Flexible wedge

-
-

4. Double wedge

- -

-
-

1. ( Solid wedge gate valve )

( wedge )

25

1. ( Solid wedge gate valve )

26

solid wedge gate valve ( )

( Low pressure = Low

temperature ) brass ( )
seat ( Teflon )
( High pressure = High
temperature )
steel molybdenum steel F
11 moly chrome F 22. disc & seat stellite
stainless steel

2.
( Parallel slide gate valve )
disc seat 2

27

2.
( Parallel slide gate valve )
( )
valve
valve

valve packing valve

packing
valve seal
spring disc 2
disc

28

2.
( Parallel slide gate valve )
( Parallel slide gate valve )
- Steel body , seat disc
High pressure High temperature
- ( very high pressure )
disc seat

- ( brass )

29

30

2.
( Parallel slide gate valve )

31

3.
( Flexible wedge gate valve )
valve Solid wedge gate
valve 1.1 valve disc
disc

Flexible wedge gate valve

Solid wedge gate valve

4.
( Double wedge gate valve )

32

disc 2
ball joint disc 2
seal ball
joint disc disc
seal seat

- Gate valve Globe valve

- packing ( gate valve )
- packing gate valve

33

3.2

( Globe Valve )

Globe Valve
(disc) (seat)

Globe valve 2
1. ( single port )
2. ( double port )

34

3.2

( Globe Valve )

Single port globe valve

1. ( Composition disc )
-

-
-

35

3.2

( Globe Valve )

Single port globe valve

2. ( Conventional disc )
-
-
-
- valve
disc seat ( stellite ) body

( stainless steel )
-

36

3.2

( Globe Valve )

:
1. Valve disc plug
valve
valve Seat globe
valve seat

37

3.2

( Globe Valve )

2. disc seat

( wire drawing )
disc seat 700 (
) disc seat

3.2

38

( Globe Valve )

3. Globe valve
- ( high pressure )
- ( high temperature )
- ( regulating )
- ( isolating )
- (w.o.g , water , oil , gas )
- ( SP. Steam )
4. globe valve
1. valve packing

2.
disc seat
( cavitations )

39

3.2

( Globe Valve )

5.

( engular globe valve )

disc
seat

6. Single port globe valve ( )

double port
globe valve ( ) double port
globe valve actuator

3.3 ( taper plug )

( needle valve )

40

( taper plug ) ( needle valve )

- stellite stainless
- ( seal )
-
-
-

3.4 ( Check Valve or Non Return Valve )

( Check valve ) 3

1. ( swing check valve )

line
pressure drop ( ) ,

swing check valve

disc
seat
valve ( valve chatter )

41

42

3.4 ( Check Valve or

Non Return Valve )

2. ( lift check valve )

2 horizontal vertical
- Horizontal lift check valve body glove
valve valve

Horizontal lift check valve

Horizontal Vertical

- Vertical lift check valve horizontal

vertical

Vertical lift check valve

43

3.4 ( Check Valve or Non Return Valve )

3. Ball check valve
Ball check valve

horizontal vertical
angle
valve
ball check valve
seat seat
valve

44

3.4 ( Check Valve or Non Return Valve )

- swing check valve
disc
( counterweight )
check valve
disc Check valve
disc

45

3.4 ( Check Valve or Non Return Valve )

4. Ball check valve
- check valve 2 Stop check
valve non return valve
- Stop check valve globe valve Screw
down hand-wheel
disc valve
safety non return ASME (ASME Boiler
Code) stop check valve boiler nozzle
boiler valve
Boiler stop check valve Boiler screw down check valve

4. Valve
Valve
1.

2. STEAM Valve

3. spare part
Valve

46

4.1 Gate Valve :

Disassembly Gate Valve For Inspection
Hand Wheel
Gate Valve
1. Hand Wheel Valve Open
2.Nut Lock Hand Wheel Hand Wheel
3. Nut Gland Flange & Gland packing
4. Bolt & Nut Yoke Clamp Yoke
Stem & Disc ( Yoke Bushing
Support stem )
5. Gland Flange & Gland packing Stem
Packing check Packing

47

48

4.1 Gate Valve :

Disassembly Gate Valve For Inspection Hand Wheel
Gate Valve
6. Nut Bonnet Plate Bonnet Plate
7. stud bolt Retaining ring
retaining ring 2
8. Bonnet pressure seal gasket comealong
- 1 ton lock stem stem
Bonnet Body Valve
comealong Bonnet
Bonnet & pressure Seal Gasket body
valve
9. Bonnet Steam & Disc
10. Stem & Disc Body Valve Disc Stem

49

4.1 Gate Valve :

Valve Assembly
1. Retaining Ring
2.Bonnet Plate Stud Bolt & Nut Bonnet Valve
Bonnet pressure seal Back Seat

3.Steam Valve Run out stem
Stem Stem
4. MATL Packing packing
5. Body Valve Internal Retaining
ring External valve
6. ID Bushing Yoke Support
Guide Steam Valve
7. Valve Disc & Valve Seat

50

4.1 Gate Valve :

Bonnet
1. Back Seat Bonnet Back
Seat Stem Compound No. 400-600 LAP.

2. pressure seal Bonnet
Valve Compound No. 600-1000 LAP.
Pressure Seal

51

4.1 Gate Valve :

Valve Disc & Valve Seat
1.Clean LAP. 1 PT. Check Crack
Valve Disc Valve Seat
2. Lapping Machine Lapping Valve Disc &
Valve Seat
3. Valve Disc Valve Seat Spec.
4.Lap Valve Disc & Valve Seat Compound
Lap.

52

4.1 Gate Valve :

Lapping Ring Lap.

Lapping Ring No, Compound Lap.
Lapping Ring Lap. Re-machine
Lap. Lap. Valve Disc & Valve
Seat

53

4.1 Gate Valve :

Valve Disc & Seat
Lap. Valve Disc & Valve Seat
Valve Disc Valve Seat
Pussian Blue Valve Disc Valve Seat
Valve Disc Stem Valve Seat Body
Valve Stem & Valve Disc

valve disc
Lap. Shim Valve Seat Body
Valve Stem & Disc
LAP.

54

4.1 Gate Valve :

Disc Valve 2
1. Valve Disc
Stellite
2. Valve Disc
Shim

4.1 Gate Valve :

55

ASSEMBLY GATE VALVE

LAP. VALVE DISC & VALVE
SEAT GATE VALVE
1. VALVE DISC STEM
2. Pressure SEAL Bonnet Stem Comalong
Stem Stem & Disc Bonnet
Bonnet Stem Bonnet VALVE DISC
VALVE DISC & VALVE SEAT
3. RETAINER RING BONNET PLATE STEM STUD BOLT
BONNET Nut Lock Pressure Seal Gasket
Bonnet Retaining Ring
4. Gland Packing Gland Flange Packing MATL
DRAWING NUT LOCK GLAND FLANGE GLAND PACKING
5. LEAK VALVE

4.1 Gate Valve :

MOTOR OPERATED GATE VALVE
1.
2. STEAM VALVE

3. SPARE PART
VALVE
DISASSEMBLY MOTOR OPERATED GATE VALVE FOR INSPECTION
1. GEAR MOTOR AUTO MANUAL HAND
WHEEL GEAR MOTOR OPEN
2. BOLT LOCK FLANGE GEAR MOTOR FLANGE YOKE
HAND WHEEL GEAR MOTOR STEM
3. NUT GLAND FLANGE & GLAND PACKING STOPPER
4. BOLT & NUT YOKE CLAMP YOKE STEM & DISC
( YOKE BUSHING SUPPORT

56

57

4.1 Gate Valve :

MOTOR OPERATED GATE VALVE
5. GLAND FLANGE STEM PACKING
PACKING
6. NUT BONNET PLATE BONNET PLATE
7. STUD BOLT RETAINING
RING RETAINING RING2
8. BONNET PRESSURE COMEALONG
1/2TON STEM STEM
BONNET BODY VALVE
9. BONNET STEM DISC
10. STEM& DISC BODY VALVE DISC STEM

58

4.2 Globe Valve :

PNEUMATIC ACTUATOR GLOBE
VALVE
1.
2. AIR , STEM VALVE

3. SPARE PART VALVE
DISASSEMBLY PNEUMATIC ACTUATOR GLOBE VALVE FOR INSPECTION
1. AIR CONTROL
2.MARK ACTUATOR STEM VALVE NUT LOCK
ACTUATOR STEM
3. NUT GLAND FLANGE , GLAND PACKING STOPPER PACKING

4.SPEACIAL TOOL NUT DISC

LOCK BODY VALVE STEM NUT DISC WD
5. STEM & DISC BODY & VALVE SEAT

59

4.2 Globe Valve :

DISASSEMBLY ACTUATOR FOR INSPECTION
1. NUT LOCK PITON
2. COVER CASING , CYLIDER PITON
3. OIL SEAL , O RING
4. SPRING
5. DIAPHRAGM
ACTUATOR
1. PITON & NUT LOCK
2. PITON , CYLINDER , COVER CASING
3. OIL SEAL , O RING
4. SPRING
5. DIAPHRAGM

60

4.2 Globe Valve :

ASSEMBLY ACUATOR
1. OIL SEAL & O RING CASING COVER
2. DIAPHARGM , PITON PITON
3. SPRING PITON CYLINDER
COVER CASING NUT LOCK
4. AIR CONTROL

LAP. DISC & VALVE SEAT

1. CLEAN LAP. 1 PT. CHECK CRACK
VALVE DISC & VALVE SEAT
2. LAPPING RING VALVE DISC & VALVE SEAT
3.LAP. COMPOUND LAP.

61

4.2 Globe Valve :

LAPING RING LAP.

LAPPING RING
COMPOUND LAPPING RING LAP.
REMACHINE LAP.
LAP. VALVE DISC & VALVE
SEAT

62

4.2 Globe Valve :

DISASSEMBLY MANUAL GLOBE VALVE FOR INSPECTION

1. NUT LOCK HAND WHEEL HAND WHEEL

2. NUT GLAND FLANG, GLAND PACKING
PACKING
3. WELD TACK BONNET BODY YOKE &
BONNET
4. SPACIAL TOOL STEM BODY
DISC NUT DISC
NUT
5. STEM DISC BODY & SEAT VALVE

63

4.2 Globe Valve :

GLOBE VALVE ASSEMBLY
1. BONNET & YOKE BONNET BUSHING YOKE
GUIDE SUPPORT - STEM DISC VALVE
2. GLAND PACKING , GLAND FLANGE ATUD BLOTE & NUT
3. MATL PACKING
4. BACK SEAT STEM DISC & VALVE SEAT
LAP. DISC & VALVE SEAT
1. CLEAN LAP. 1 PT. CHECK CRACK
VALVE DISC & VALVE SEAT
2. LAPPING RING VALVE DISC & VALVE SEAT
3.LAP. COMPOUND LAP.

64

4.2 Globe Valve :

LAPING RING LAP.
LAPPING RING COMPOUND
LAPPING RING LAP. REMACHINE LAP.
LAP. VALVE DISC &
VALVE SEAT

65

4.2 Globe Valve :

ASSEMBLY GLOBE VALVE
LAP. VALVE DISC &
VALVE SEAT GLOBE VALVE
1. STEM & VALVE DISC NUT DISC LOCK BODY VALVE
2. BONNET & YOKE GLAND PACKING , GLAND FLANGE BODY
STEM DISC BONNET & YOKE PACKING GLAND
FLANGE & GLAND PACKING
3. ACTUATOR STEM VALVE
4. STOPPER AIR CONTROL
5.
6.LEAKAGE TEST VALVE

66

4.3 Swing Check Valve :

SWING CHECK VALVE

1.

2. STEAM VALVE

3. SPARE PART
VALVE

67

4.3 Swing Check Valve :

DISASSEMBLY SWING CHECK VALVE FOR INSPECTION
1. NUT LOCK COVER PLATE COVER PLATE
2. BONNET RETAINER RING
3. BODY VALVE RETAINER RING
3 EA.
4. SPACIAL TOOL PLATE BODY VALVE STUD BOLT
BONNET NUT LOCK BONNET PRESSURE SEAL GASKET
STUD BOLT & NUT
BONNET BODY VALVE
5. PIN SPINDLE ARM & DISC

68

4.3 Swing Check Valve :

SWING CHECK VALVE ASSEMBLY
1.CLEAN BONNET PRESSURE
BONNET
2.CLEAN RETAINER RING
3.CLEAN BODY VALVE CLEAN
RETAINER RING
4. MATL PRESSURE SEAL GASKET
5. SPINDLE BUSHING ARM & NUT
6. DISC VALVE & SEAT VALVE

BONNET
1. BONNET PRESSURE
SEAL COMPOUND No. 600-800 LAP.
PRESSURE SEAL

4.4 Valve ( Lapping ) :

Valve ( Lapping )

Valve Lapping Compound
SRV. ERV.
Valve
Valve Valve

2
- Flate Type Vertical Horizontal
Gate Valve , Swing Check Valve, Safety Relief Valve (SRV.)

69

4.4 Valve ( Lapping ) :

- Angle Type Disc & Seat
ERV. Disc Check Valve , Globe Valve ,
Control Valve Spherical
Control Valve, Globe Valve
Valve Disc Valve Seat
Material
Alloys Steel, Stainless Steel, Stellite Material
(WEAR)

Stellite Co Ni
32% Cr,2.5% C,17% W,48.5 Co 16% Cr,0.12% C,17%
Mo,5.3% Fe,4.5% W, 57.08% Ni, 20-58
Rockwell Scale C. Stellite Grade

70

71

4.4 Valve ( Lapping ) :

(LAP.) Lap.. Lap. Abrasive,

Lap. Lap. 4
Dimension
(Shape)

(FIT)

72

4.4 Valve ( Lapping ) :

(Lap.)
1. Drylap Lap. Abrasive
Lap. Lap. Spindle Oil,
Gasoline Naptha,Mineral Seal Oil
Lap.

73

4.4 Valve ( Lapping ) :

2. Wet Lap. Lap. Lap. Abrasive Lap.
Lapping Compound ( Abrasive+Carrier Vehicle)
Lap. Abrasive (Carrier Vehicle) Abrasive
Lap.
Vehicle Carrier Lap. Lap. (
Inside Or Outside Diameter , Flate Or Spherical Vehicle

4.4 Valve ( Lapping ) :

74

- Abrasive Vehicle
- Lapping Plate
Abrasive Abrasive Lap.

- (Corrosion) Lap.
- Lap.
-
-
Abrasive Lapping Compound
Abrasive

75

4.4 Valve ( Lapping ) :

1. (Diamond )


2. Cubic Boron Nitride (CN) Abrasive
Mohs = 9.9 Ferrous Mat.
CBN Carvonize CBN
521000 Bearing Steel,Cast Iron,Die Stell,Tool Steel,Stellite,Supper Alloys
CBN Boron Carbide Mohs = 9.75

76

4.4 Valve ( Lapping ) :

Norbide Mohs = 9.75

Silicon Carbide Mohs = 9.5 Lap. Hardened

Gears,Valve,Tool Lap.

Aluminum Aluminum

Aluminum Oxide Mohs = 9 High Tensile

Strength Material, Lap. Silicon Carbide Ball Bearing, Hardened
Gears

77

4.4 Valve ( Lapping ) :

Fuse Alumina (38 White Alumina) Mohs = 9 Lap.
Stainless Steel,Chrome Plate,Beryllium Ferrite
63 Rockwell Scale C.
Unfuse Alumina Hydrate Alumina
Calcined Alumina
Hydrate Alumina (45-63 Rockwell Scalec) Hydrate Calcined
Alumina

Micro Grade Flours, Optical Finishing Flours 16-5

(500-1000) Fuse Alumina Oxide Lap.
,Glycerine
Linde Powders Aluminum (99.98%)
(45-63 Rockwell Scale C.)

78

4.4 Valve ( Lapping ) :

Corundum Mohs = 9 (35-45 Rockwell

Scale C.) Lap.

Garnet Mohs = 8-9 Lap. Cast Iron Gears , Brass

Bronze

Emery Garnet

Abrasive

Red Rouge (Ferric Oxide)

Green Rouge (Chromium Oxide) Chrome

Plate , Stainless Steel

Cerium Oxide ,
Mohs
Convert Mohs
Mohs = 10 Talc Mohe = 1

4.4 Valve ( Lapping ) :

79

Abrasive
(Size)

()

( Micron)

100

.0068

173

120

.0056

142

150

.0048

122

180

.0034

86

220

.0026

66

240

00248

63

280

.00175

44

320

.00128

32

400

.00090

23

500

.00065

16

600

.00033

900

.00024

1000

1200

80

4.4 Valve ( Lapping ) :

Abrasive
Abrasive Relative Hardness
Grit Size
Typical Application
All Purpose Compounds
Silicon Carbide
Hard & Sharp
100,220,320,400
Tool-Room Lapping
Corundum Medium Soft
220,240,280 Tool-Room Lapping
Compound For Roughing, Finish Or Polishing
Corundum Medium Soft
400,500,600 Roughing Softer
Steels
700,800
Finish Softer Steels
Alumina
Hard 500,600,900
Roughing
Harder Steels
Stainless Steel, Cr Plate

81

4.4 Valve ( Lapping ) :

Alumina Medium Hard
2 To 10 Finishing Hard
Steels
900 Polishing Hard Steels
5, 10, 15 Polishing Hard
Steels
10 To 3 Polishing
Stainless Steels
Cr Plart
Alumina Soft
1 To 2 Polishing
Silicon Carbide
Hard & Sharp
600,800,1000
Roushing Hardened Steel,
Cast Iron

82

4.4 Valve ( Lapping ) :

Garnet
Bronze

Medium Soft

10
Emery
Medium Soft
Chromium Oxide
polishing Stainless
Ferric Oxide Soft
Cerium Oxide
Polishing

600,800

Finishing Brass ,

Polishing Brass , Bronze

800 Polishing Soft Steels
Medium Soft
1
1 Polishing Soft Metal
Medium Hard
1,2

83

4.4 Valve ( Lapping ) :

Valve
Alloys Steel, Stainless , Stellite
Lap. Close Grain Cast Iron 9-25 Rock
Well Scale C Lap. ,
, Valve

Valve Lap. Valve
Lap.
Lap.

84

4.4 Valve ( Lapping ) :

Lap.

Valve Valve
Valve Material
Abrasive Lap.
Valve
Valve
SRV. ERV.

85

4.4 Valve ( Lapping ) :

Valve
1. Valve Lap.
Valve
2. Valve Valve
Crack MT. PT.
3. Lap.
4. Lapping Compound Abrasive
Abrasive
Abrasive
Lap.

86

4.4 Valve ( Lapping ) :

3. Lapping Compound Lapping Ring
Lap. Disc & Seat Lapping
Ring Seat
Lapping Ring

Abrasive Lapping Compound Lapping
Ring Seat
Abrasive Valve
Lapping Ring

87

4.4 Valve ( Lapping ) :

Disc Seat Lapping
Ring Disc Nose
Disc Lapping Ring

Lapping Compound Lapping Compound

Lapping
Compound Valve

(Lapping Compound)
Recondition

88

4.4 Valve ( Lapping ) :

Lapping Compound valve
Valve Abrasive Lapping
Compound
Valve Optical Plate
1000
Valve
1000 Valve
1000
Lapping Ring Abrasive
Abrasive Chromium Oxide

4.4 Valve ( Lapping ) :

89

3. Lapping Compound
Disc Seat Hydraulic Cut
Lapping Compound
Hydraulic Cut Disc Seat
Hydraulic Cut Lapping
Compound Lap. Disc & Seat
Flow Steam
Valve Set

90

4.4 Valve ( Lapping ) :

4. Lapping Ring Lapping

Compound Recondition
Lapping Ring
Lapping Ring
Lapping Ring
Valve

4.5 Packing Valve

91

Packing Valve *

90
Front View
45

4.5 Packing Valve

Packing Valve *

92

 Valve

93

 Valve

94

 Valve

95

 Valve

96

 Valve

97

 Valve

98

 Valve

99

 Valve

100

 Valve

101

 Valve

102

 Valve

103

 Valve

104

 Valve

105

106

 Valve

107

 Valve

108

 Valve

109

 Valve

110

 Valve

111

5. Valve
5.1 Valve :
1. Valve
Valve
- Valve
- Valve (Erosion)
- Valve (Crack)

112

5. Valve
5.1 Valve :
1. Valve

Valve Disc

Valve Seat

113

5.1 Valve
2. Valve
Valve Stem
- Valve Stem
- Packing Valve
- Packing
- Packing

114

5.1 Valve
2. Valve

115

5.1 Valve
3. Valve Body
Erosion Steam
- Valve
- Valve

116

5.1 Valve
3. Valve Body

117

5.1 Valve
4. Screw Bush
- Valve Limit
- Torque
- Overload Valve,
Packing
- Material

118

5.1 Valve
4. Thread Bushing

119

5.2 Valve
1. Valve
Valve
- Valve
- Stellite Valve (Erosion)
- Stem disc
- Valve

120

5.2 Valve
2. Valve
Valve Stem
(Deform)
- Packing Valve
- Packing
- Packing

121

5.2 Valve
3. Valve Body
Valve
- Valve Pressure
Temperature
- Valve

122

5.2 Valve
4. Screw Bush
- Valve
- Torque
- Valve
- Packing
- Material

123