RENR1905-02 November 2003

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

PUMP or MOTOR

FLUID CONDITIONER

SPRING

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION (VARIABLE and PRESSURE COMPENSATED)

VALVE ENVELOPES

VALVES

VALVE PORTS

30 17

29

28

27

26 24

25

23

22

21

12

20
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY
FOUR-WAY

CONTROL VALVES
AB AB

CHECK VALVES

18

13

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

MEASUREMENT

ROTATING SHAFTS

36
PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

AL4

PTA

PSW

PiH

AR3

345B Excavator Hydraulic System

AR4

FLUID STORAGE RESERVOIRS

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

BL3

BL2

BL1

BR1

BR2

BFG1-UP 7KS1-UP 9GS1-UP 4SS1-UP 2SW1-UP

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

RELEASED PRESSURE

PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

BR3 BL4 AL3 AL2 AL1 AR1 AR2

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS
SPRING LOADED GAS CHARGED

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SINGLE ACTING DOUBLE ACTING

LINES CROSSING

LINES JOINING

HYDRAULIC PUMPS

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

38

FIXED DISPLACEMENT

VARIABLE DISPLACEMENT NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL
FLOW IN ONE DIRECTION PARALLEL FLOW CROSS FLOW FLOW ALLOWED IN EITHER DIRECTION

37 31

BIDIRECTIONAL

BIDIRECTIONAL

14

Main Control Valve

2003 Caterpillar All Rights Reserved

Printed in U.S.A.

PG

PSA

43
PAC

50

P-IN

Pi1 PEPU C/V DR1 Pi2 T-OUT JPi DR2 Pi3 Pi5 Pi8 DR6 DR3

49

48
DR5

47

46

51

Pilot Oil Manifold

DR4

f03780

Hydraulic Schematic
2 1 3 4

115-3138
MAIN CONNECTOR LINE PILOT LINE

19

BR PG2 P G3 T1 T2 L' DR2 X T1 T2 L'

BR

DRAIN LINE

2 14 1 8

PG1 5 DR1

MU

MU

60 61
8 9

B' 6

A'

B'

A'

63
7 MB MA MB MA

10

B B A

A 11

A 10

55 54
12 17 BPi AL4

15 12 APi ADr aR4 R1 21 23 24 BR3 bR3 BR2 AR2 BR1 aR2 AR1aR1 AR3 13 14

16

18

6 59 41 56 45 53

bL2 PSW PTA 26 aL1 BL1 AL1 27 BL2 AL2 28 aL3 BL3 AL3 29 bL4

BDr BL4 30 aL5

32
HL R2

20 R3

33

19

AR4 HR 22

25 38

TT

TP 31 Y 34 35 36 37 aL4 dL5 32

39

DR X

TLA2

TLA1

TRA2

TRA1

dR4

PSL

APi2

dR5

aR3

PiL

dSW

bR2

bR1

PR PL

PP2

Pp1

bL1

PAT

aL2

bL3

STANDARD COMPONENTS Item No. Component Item No. Component

40 JLP JLT 41

JL3

JL1

JL2

JL4 43 R2 X

42

SB5 SB4SB3 SB2

SB1 SP Pi8 Pi5 46 JPi Pi3 C/V 47 Pi2 48 Pi1 PIN PEU 49 50 PAC PSA PG

44

JRP

JRT

X1

54 M3 51 JR2 JR3 52 S 53 X3 A1 M1 B

45

SA5 SA4

SA3

SA1 SA2

JR4

JR1

57

58

59 DR4 DR6 DR5 DR3 DR2 DR1 TOUT A2 M2 A3 S L1 L 55

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33

Left Swing Motor Right Swing Motor Travel Motor (Left) Travel Motor (Right) Stick Cylinder Travel Brake Valve (Left) Travel Brake Valve (Right) Bucket Cylinder Boom Cylinder Swivel Boom Raise Pressure Switch Stick Drift Reduction Valve Line Relief Valve (Stick Cyliner Rod End) Main Control Valve Implement/Swing Pressure Switch Travel Pressure Switch Line Relief Valve (Boom Cylinder Head End) Boom Drift Reduction Valve Pilot Control Valve (Travel) Boom II Control Valve Stick I Control Valve Swing Control Valve Left Travel Control Valve Straight Travel Control Valve Main Relief Valve Right Travel Control Valve Attachment Control Valve Bucket Control Valve Boom I Control Valve Stick II Control Valve Line Relief Valve (Stick Cylinder Head End) Valve (Regeneration) Valve (Regeneration and Cut)

60 X2 61 64 R1 62 63 R1

56

34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64

Pressure Control Valve Logic Valve Line Relief Valve (Bucket Cylinder Head End) Line Relief Valve (Bucket Cylinder Rod End) Line Relief Valve (Boom Cylinder Rod End) Negative Flow Control Relief Valve Pilot Control Valve (Stick/Swing) Pilot Filter Hydraulic Activation Control Valve Accumulator Pilot Control Valve (Boom/Bucket) Drain Filter Solenoid Valve (Fine Control) Solenoid Valve (Travel Speed) Solenoid Valve (Swing) Proportional Reducing Valve (Powershift) Pilot Relief Valve Pilot Oil Manifold Upper Pump Lower Pump Pressure Sensor (Automatic Travel Speed) Cooling Pump Pilot Pump Slow Return Check Valve Bypass Check Valve Return Filter Oil Cooler Radiator Fan Motor Hydraulic Tank Cooling Pump Relief Valve