You are on page 1of 15

Boiler SystemFunctional Test FT___

Functional Test
Project ____________________________________
FT- BOILER SYSTEM
HW Boilers B-1 & 2 (condensin! and B-"# $% &# Includin 'ssociated
(ri)ar* HW (u)+s 1# 2# "# $% & and Secondar* (u)+s ,# -% .
and T/eir 0aria1le S+eed 2ri3es
14 (artici+ants
Party Participation
Party filling out this form and witnessing testing ______________________________
Dates of tests ______________________
Dates of tests ______________________
Dates of tests ______________________
24 Test (rere5uisites
a. __ The following have been started up and startup reports and prefunctional checklists submitted and
approved ready for functional testing:
__ Boilers __ Heating water piping and valves
__ Heating water pumps __ Variable speed drives
b. __ All control system functions for this and all interlocking systems are programmed and operable per
contract documents including final setpoints and schedules and with debugging loop tuning and sensor and
device calibrations completed. _________________________________
_________________________
!ontrols !ontractor "ignature or Verbal #ate
c. __ $iping system flushing complete and re%uired report approved.
d. __ &ater treatment system complete and operational.
e. __ Vibration control report approved 'if re%uired(.
f. __ Test and balance 'TAB( complete and approved for the hydronic system.
g. __ All A)* punchlist items for this e%uipment corrected.
h. __ These functional test procedures reviewed and approved by installing contractor.
i. __ "afeties and operating ranges reviewed.
+. __ Test re%uirements and se%uences of operation attached.
k. __ "chedules and setpoints attached.
l. __ "ufficient clearance around e%uipment for servicing.
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 1 of .1
Boiler SystemFunctional Test FT___
m. __ Have all energy savings control strategies setpoints and schedules been incorporated that this boiler and
control system are capable of2 3f not list recommendations below.
n. __ BAS Program Review. 4eview the BA" software control program's( for this e%uipment. $arameters
setpoints and logic se%uences appear to follow the specified written se%uences.
o. __ Packaged Control Program Review. 4eview the packaged control program's( for this e%uipment.
$arameters setpoints and logic se%uences appear to follow the specified written se%uences.
p. __ 4ecord made of All Values for !urrent "etpoints '"$t( !ontrol $arameters 5imits #elays 5ockouts
"chedules *tc. !hanged to Accomodate Testing:
(ara)eter
(re-Test 0alues Returned to (re-
Test
0alues
Space Temp% Setpts
Boiler ena&le 'S(T setpoint
)apacity *+, on lead condensing &oiler when lag
condensing &oiler will start:
)apacity *+, on -.B # / " at which
time -.B012 $ or 3 stage up
Time delay &etween stages
Setpoint range for condensing &oilers: #"4F0#4F
Differential pressure setpoint: Basement:
Penthouse:
Supply temp% reset schedule: 'S(T -.ST
"3F
#4F
53F
#$4F
)hanges for False 6oading:
"4 Sensor 6ali1ration 6/ec7s4 !heck the sensors listed below for calibration and ade%uate location. This is a
sampling check of calibrations done during prefunctional checklisting.
63n calibration7 means making a reading with a calibrated test instrument within / inches of the site sensor. Verify that the sensor
reading 'via the permanent thermostat gage or building automation system 'BA"(( compared to the test instrument8measured value
is within the tolerances specified in the prefunctional checklist re%uirements '__________________________(. 3f not install offset
in BA" calibrate or replace sensor. 9se the same test instruments as used for the original calibration if possible.
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 2 of .1
Boiler SystemFunctional Test FT___
Sensor / 6ocation 6ocation
'
7
#
1st 8age or B(S
9alue
:nstrument
;easur
ed
9alue
Final 8age or
B(S
9alue
Pass
<!N=
:"AT
H&"T 'bldg loop(
H&4T 'bldg loop(
H&B8. ; , B8. B8, B8. B8, B8. B8,
<age supply temperature
BA" supply temperature
=ain H& supply temp
'H&"8T8.(
H&B8>? -? 1 B8> B8- B81 B8> B8- B81 B8> B8- B81
<age supply temperature
BA" supply temperature
=ain H&" temp. 'H&"8T(
=ain H&4 temp. 'H&48T(
H&8#$ in Boiler 4m. BA":
>
TAB:
H& #$ in $enthouse BA":
>
TAB:
H& #$ in Basement BA":
>
TAB:
H& @low BA":
>
TAB:
,
V@# H&$8/ BA": V@# $anel:
,
V@# H&$8A BA": V@# $anel:
,
V@# H&$8B BA": V@# $anel:
.
"ensor location is appropriate and away from causes of erratic operation.
,
At any speed.
>
#uring TAB the TAB contractor shall compare their instrument readings with BA" readings.
$4 2e3ice 6ali1ration 6/ec7s4 The actuators or devices listed below checked for calibration. This is a spot
check on a sample of the calibrations done during prefunctional checklisting and startup.
63n calibration7 means observing a readout in the BA" and going to the actuator or controlled device and verifying that the BA"
reading is correct. @or items out of calibration or ad+ustment fiC now if easy via an offset in the BA" or a mechanical fiC.
De>ice or
(ct
uato
r /
6oc
atio
(rocedure 8 State
?@pected 9alue Site
'&ser>
ation
Final 0alues Pass
<!N
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page " of .1
Boiler SystemFunctional Test FT___
n
&4 0eri9ication o9 Misc4 (re9unctional 6/ec7s4
=isc. site checks of the prefunctional checklist and startup reports completed successfully. $ass2 D ) E
_______
:eneral 6onditions o9 Test and Seasonal Testin
The primary testing will occur during typical winter weather with significant heating loads. Because the boiler
will be operated year8round the trends described in $rocedures .0 and ,Ba will be repeated during
warmer weather to ensure that boiler use is minimiFed during the off8season.
False Loading. Be prepared to raise the space temperature setpoints to cause a real load on the heating system.
Also be prepared to manually lock the economiFers in full open position and to lock the minimum
:"A fan dampers in full open position to increase the heating load.
Trending During Testing. $rior to beginning testing set up the following trends:
.. "econdary $umping: H&$ / A? B speed H&8#$ setpoint H&8#$ pressure penthouse loop #$ basement
loop #$ all heating coil valve positions for AH981 / .. and ., and heating water flow 'H&8@(.
Trend at 1 minute intervals during testing.
,. H&"8T !ontrol. Trend the H&"8T and :"AT at 1 minute intervals during the testing to verify constancy of
H&"8T.
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page $ of .1
Boiler SystemFunctional Test FT___
,4 Testin (rocedures and Record
Proced%
No% /
Spec% SeA%
:D
#
Re5 I2
;o4
2
Test (rocedure
"
(includin s+ecial conditions!
E<+ected and 'ctual Res+onse
$
B.rite ()TC(6 response in &racDets or circleE
(ass
Y8;
;ote
=
Stain >+
1
SeA% #0 $
#, During 'S(T F 53F, manually shut
'FF &oilers and Deep pumps running on
manual to lower &oiler water
temperature to F #"4F%
", .ith the &oilers 'FF, and &oiler water
temperature F #"4F, o>erwrite the 'S(T
to &e 55F and turn all systems to auto%
1, '>erwrite the 'S(T to &e 5$F%
", Boilers and all pumps should remain 'FF%
1, ( secondary pump should start% (fter
______ B_______E minutes delay, SF01, -.P0#
(ND -.P0" and B0# or B0" start%
2
SeA% 3
'&ser>e the command to the
condensing &oilers% Gelease the
o>erwritten 'S(T to &e actual%
The command should &e &etween #"4F and
#4F B_____________E%
"
SeA% 5, H2

6ower the delay time &etween all stages


to 1 minutes% '&ser>e the staging of the
condensing &oilers%
.hen the lead condensing &oiler reaches 5+
B________+E, the lag condensing &oiler starts%
.hen &oth condensing &oilers reach I3+
B_______+E, for 1 minutes B_________E, the
lead main -. &oiler pump starts BB0____ and
-.P0____E and the lead &oiler fires at low
B_________E fire% Just prior to the main lead
&oiler starting the loop -.S temp% *-.S0T, is
B_____FE / the return *-.G0T, is B______FE%
$
SeA% I
'&ser>e the modulation of the
condensing &oilers%
Just after the lead main &oiler starts, the
condensing &oilers should reduce from I3+
loading B_____________E% Two minutes after
the lead main &oiler starts, the loop -.S temp%
*-.S0T, is B_____FE / the return *-.G0T, is
B______FE% By this time -.S0T should &e within
1F of the temp% prior to the &oiler staging%
&
SeA% #42
#"
)ontinue o&ser>ing during staging%
:ncrease &uilding load, as necessary,
using methods a&o>e *list,:
________________________________
________________________________
________________________________
________________________________
______________________
.hen &oth condensing &oilers reach I3+
B______+E for 1 minutes B_______E, the lead
main &oiler stages up to high B_________E fire%
The condensing &oilers modulate &acD% :f &oth
&oilers are F 5+ loaded B_____+E for _____
minutes B______E, one stages 'FF%
,
SeA% ##2
#"
First lag &oiler, low fire% .hen &oth condensing &oilers reach I3+
B______+E for 1 minutes B_______E, the first lag
main &oiler starts at low B_________E fire%
The condensing &oilers modulate &acD% :f &oth
&oilers are F 5+ loaded B_____+E for _____
minutes B______E, one stages 'FF%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page & of .1
Boiler SystemFunctional Test FT___
-
SeA% ##2
#"
First lag &oiler, high fire% .hen &oth condensing &oilers reach I3+
B______+E for 1 minutes B_______E, the first lag
main &oiler stages up to high B_________E fire%
The condensing &oilers modulate &acD% :f &oth
&oilers are F 5+ loaded B_____+E for _____
minutes B______E, one stages 'FF%
.
SeA% ##2
#"
Second lag &oiler, low fire% .hen &oth condensing &oilers reach I3+
B______+E for 1 minutes B_______E, the second
lag main &oiler starts at low B_________E fire%
The condensing &oilers modulate &acD% :f &oth
&oilers are F 5+ loaded B_____+E for _____
minutes B______E, one stages 'FF%
?
SeA% ##2
#"
Second lag &oiler, high fire% .hen &oth condensing &oilers reach I3+
B______+E for 1 minutes B_______E, the second
lag main &oiler stages up to high B_________E
fire%
The condensing &oilers modulate &acD% :f &oth
&oilers are F 5+ loaded B_____+E for _____
minutes B______E, one stages 'FF%
Stain 2o@n
Gemo>e all false loading to cause no call for heating% *e@plain procedures,
1A
SeA% #12
#$
Second lag main &oiler drops to low fire% .hen condensing &oiler setpoint drops to #"4F
B_____FE for 1 minutes B_____E, the second lag
main &oiler drops to low fire%
The condensing &oilers modulate up to maintain
their setpoint%
11
SeA% #12
#$
Second lag main &oiler drops 'FF% .hen condensing &oiler setpoint drops to #"4F
B_____FE for 1 minutes B_____E, the second lag
main &oiler drops 'FF line%
The condensing &oilers modulate up to maintain
their setpoint%
12
SeA% #12
#$
First lag main &oiler drops to low fire% .hen condensing &oiler setpoint drops to #"4F
B_____FE for 1 minutes B_____E, the first lag main
&oiler drops to low fire%
The condensing &oilers modulate up to maintain
their setpoint%
1"
SeA% #12
#$
First lag main &oiler drops 'FF% .hen condensing &oiler setpoint drops to #"4F
B_____FE for 1 minutes B_____E, the first lag main
&oiler drops 'FF line%
The condensing &oilers modulate up to maintain
their setpoint%
1$
SeA% #12
#$
6ead main &oiler drops to low fire% .hen condensing &oiler setpoint drops to #"4F
B_____FE for 1 minutes B_____E, the lead main
&oiler drops to low fire%
The condensing &oilers modulate up to maintain
their setpoint%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page , of .1
Boiler SystemFunctional Test FT___
1&
SeA% #12
#$
6ead main &oiler drops 'FF% .hen condensing &oiler setpoint drops to #"4F
B_____FE for 1 minutes B_____E, the lead main
&oiler drops 'FF line%
The condensing &oilers modulate up to maintain
their setpoint%
1,
SeA% #"2
#3
)ondensing &oilers cycling 'FF%
)ontinue dropping the load or o>erwrite
the -.S0T to &e just high enough for
the loop to &e satisfied and no need for
&oilers%
.hen the condensing &oilers are at 5+ B_____
+E, one condensing &oiler drops 'FF line%
.hen the condensing &oiler setpoint drops to
#"4F B_______FE for 1 minutes B______E, the
last condensing &oiler and -.P0#2 " drop 'FF
B________E and SF01 shuts 'FF B________E%
1-
SeA% #5
Geturn the sytems to normal, Deeping
the delay time at 1 minutes% 6et &oilers
start% '>erwrite the 'S(T to &e 5HF
and the -.S0T to &e 3F greater than
the current setpoint of _______F%
(fter ______ minutes B________E, all &oilers
shut 'FF%
Misc4 Se5uences
1.
SeA% #H
-.ST Geset% '>erwrite the 'S(T to &e
#3F, "3F, $4F2 53F% For each, record the
-.S0T setpoint command on the graph
&elow with a small &o@ on the graph
&elow%
(ll >alues should fall within "F of the reset line%
1?
SeA% #H
Trend Lo4 Trend *not during testing,
the 'S(T, the -.S0T, -.S0T setpoint
and the -.S0T minus -.S0T setpoint
*the >ariance from setpoint,, at #3
minute inter>als from Thursday noon to
Saturday noon%
(ll the *-.S0T minus -.S0T setpoint, >alues
should &e K or 0 "F%
6argest undershoot: B__________FE%
6argest o>ershoot B__________FE%
Num&er of >alues out of desired range *K!0"F,:
B___________data pointsE out of B________E
total points L B_______+E outside specified
range%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page - of .1
Boiler SystemFunctional Test FT___
-.ST Geset )hart%
For each o&ser>ation, marD the -.S0T setpoint with a &o@%
(ll >alues should fall within "F of the reset line specified in
the seAuences%
Outside 'ir Te)+erature
"4F
-.ST
Set
Point
and
Temp
#4 F
#$4 F
14 F
$4 F 54 F H4 F
#H4 F
#34 F
34 F
2A
SeA% #0
#I
6oop DP )ontrol >ia Trending%
'&ser>e the Seconary Pumping trend
logs performed during testing, specified
in the 8eneral )onditions of Test section
a&o>e%
The running secondary pump ramps up in speed
to maintain the loop DP setpoint farthest from
setpoint *&smt or penthouse sensors,%
'&ser>e that o>ershoot or undershoot of the two
loop differential pressures *DP, is within K!0 #4+
of the setpoint magnitude%
Bsmt greatest undershoot: B____psi L ____+E%
Bsmt greatest o>ershoot: B____psi L _____+E%
Penthouse greatest undershoot: B______psi L
______+E%
Penthouse greatest o>ershoot: B______psi L
______+E%
Num&er of >alues out of desired range *K!0#4+,:
B___________data pointsE out of B________E
total points L B_______+E outside specified
range%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page . of .1
Boiler SystemFunctional Test FT___
21
SeA% "4
0aria1le S+eed 2ri3e (0F2! on
HW(-,4
*Note: 9FD operation with multiple -.
pumps operating is tested in procedures
____ and ____%
#% )arefully go o>er prefunctional
checDlist and programming record and
identify anomalies% Gecord the low
limits%
"% .ith only &oiler associated with
-.P05 running and other &oilers
manually 'FF, reduce all heating load or
manually lower pump and remote
differential pressure setpoints% See how
low 9FD will go% *This could &e done
during the Staging Down procedures
a&o>e%,
1% )all for moderate heating or increase
differential pressure setpoints%
$% )all for ma@imum cooling or increase
differential pressure setpoints *Deeping
only # &oiler 'N,%
3% Switch 9FD into &ypass operation, if
feature a>aila&le%
;otor manufacturerMs recommended speed low
limit L B________+ of ma@%E%
#% 6ow limit setting in dri>e: B_______-N, rpm
L ______+ of ma@imumE% Pro>ide reasons for
low limit not &eing at motor mfrMs low limit%
6ist any anomalies noticed in programming:
(lso re>iew any B(S software low limiting
parameters% 9erify that they are not
unecessarily pre>enting pumps to modulate
down to their safe minimum%
"% 6owest speed dri>e will go: B_______-N,
rpmE%
:s this within 1 -N of the low limit setting *or
within a range eAual to 3+ of ma@imum speed,=
:s pump and remote dP SP maintained without
hunting=
1% Does 9FD motor ramp up accordingly in a
reasona&le time=
:s pump and remote dP SPt maintained without
hunting= *This is >erified in Procedure "4%,
$% Does 9FD motor ramp to full speed in a
reasona&le time=
:s pump and remote dP SPt maintained without
hunting= *This is >erified in Procedure "4%,
3% 9erify that pump worDs in &ypass mode%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page ? of .1
Boiler SystemFunctional Test FT___
22
SeA% "4
0aria1le S+eed 2ri3e (0F2! on HW(-
-4
*Note: 9FD operation with multiple -.
pumps operating is tested in procedures
____ and ____%
#% )arefully go o>er prefunctional
checDlist and programming record and
identify anomalies% Gecord the low
limits%
"% .ith only &oiler associated with
-.P0H running and other &oilers
manually 'FF, reduce all heating load or
manually lower pump and remote
differential pressure setpoints% See how
low 9FD will go% *This could &e done
during the Staging Down procedures
a&o>e%,
1% )all for moderate heating or increase
differential pressure setpoints%
$% )all for ma@imum cooling or increase
differential pressure setpoints *Deeping
only # &oiler 'N,%
3% Switch 9FD into &ypass operation, if
feature a>aila&le%
;otor manufacturerMs recommended speed low
limit L B________+ of ma@%E%
#% 6ow limit setting in dri>e: B_______-N, rpm
L ______+ of ma@imumE% Pro>ide reasons for
low limit not &eing at motor mfrMs low limit%
6ist any anomalies noticed in programming:
(lso re>iew any B(S software low limiting
parameters% 9erify that they are not
unecessarily pre>enting pumps to modulate
down to their safe minimum%
"% 6owest speed dri>e will go: B_______-N,
rpmE%
:s this within 1 -N of the low limit setting *or
within a range eAual to 3+ of ma@imum speed,=
:s pump and remote dP SP maintained without
hunting=
1% Does 9FD motor ramp up accordingly in a
reasona&le time=
:s pump and remote dP SPt maintained without
hunting= *This is >erified in Procedure "4%,
$% Does 9FD motor ramp to full speed in a
reasona&le time=
:s pump and remote dP SPt maintained without
hunting= *This is >erified in Procedure "4%,
3% 9erify that pump worDs in &ypass mode%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 1A of .1
Boiler SystemFunctional Test FT___
2"
SeA% "4
0aria1le S+eed 2ri3e (0F2! on HW(-
.4
*Note: 9FD operation with multiple -.
pumps operating is tested in procedures
____ and ____%
#% )arefully go o>er prefunctional
checDlist and programming record and
identify anomalies% Gecord the low
limits%
"% .ith only &oiler associated with
-.P0 running and other &oilers
manually 'FF, reduce all heating load or
manually lower pump and remote
differential pressure setpoints% See how
low 9FD will go% *This could &e done
during the Staging Down procedures
a&o>e%,
1% )all for moderate heating or increase
differential pressure setpoints%
$% )all for ma@imum cooling or increase
differential pressure setpoints *Deeping
only # &oiler 'N,%
3% Switch 9FD into &ypass operation, if
feature a>aila&le%
;otor manufacturerMs recommended speed low
limit L B________+ of ma@%E%
#% 6ow limit setting in dri>e: B_______-N, rpm
L ______+ of ma@imumE% Pro>ide reasons for
low limit not &eing at motor mfrMs low limit%
6ist any anomalies noticed in programming:
(lso re>iew any B(S software low limiting
parameters% 9erify that they are not
unecessarily pre>enting pumps to modulate
down to their safe minimum%
"% 6owest speed dri>e will go: B_______-N,
rpmE%
:s this within 1 -N of the low limit setting *or
within a range eAual to 3+ of ma@imum speed,=
:s pump and remote dP SP maintained without
hunting=
1% Does 9FD motor ramp up accordingly in a
reasona&le time=
:s pump and remote dP SPt maintained without
hunting= *This is >erified in Procedure "4%,
$% Does 9FD motor ramp to full speed in a
reasona&le time=
:s pump and remote dP SPt maintained without
hunting= *This is >erified in Procedure "4%,
3% 9erify that pump worDs in &ypass mode%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 11 of .1
Boiler SystemFunctional Test FT___
2$
SeA% "40
"#
Staging Cp of Secondary Pumps *>ia
Trending%,
'&ser>e the Seconary Pumping trend
logs performed during testing, specified
in the 8eneral )onditions of Test section
a&o>e%
Three pumps 'N%
From the trends, with only one secondary pump
'N, when the flow at -.0F e@ceeds the rated
gpm, ________ of one pump B__________gpm2
_________rpm or -NE, for _______ minutes
B________E, the first lag pump starts B________E
and &oth eAualiNe in rpm or -N B__________,
__________E%
.ith two secondary pumps 'N, when the flow
at -.0F e@ceeds the rated gpm of &oth 'N
pumps, ________ B_________________ gpm2
________________rpm or -NE, for _______
minutes B________E, the last lag pump starts
B________E and all three eAualiNe in rpm or -N
B__________, ___________, __________E%
2&
SeA% ""
Staging Down of Secondary Pumps *>ia
Trending%,
'&ser>e the Seconary Pumping trend
logs performed during testing, specified
in the 8eneral )onditions of Test section
a&o>e%
Staging from two to one pump%
From the trends, with three secondary pumps
'N, when the flow at -.0F is less than the
rated gpm of all 'N pumps, ________
B__________gpm2 _________rpm or -NE, &y
________ gpm B___________E, for _______
minutes B________E, the last lag pump stops
B________E and the remaining eAualiNe in rpm or
-N B__________, __________E%
.ith two secondary pumps 'N, when the flow
at -.0F is less than the rated gpm of &oth 'N
pumps, ________ B_________________ gpm2
________________rpm or -NE, &y _______gpm
B___________E, for _______ minutes
B________E, the last lag pump stops B________E%
>noccu+ied Mode
2,
SeA% "$
)hange the current time to &e
unoccupied% ;anually shut 'FF (-C03,
5, ##2 #"% '>erwrite the 'S(T to &e
34F% Set the &oilers and pumps to
normal%
Boilers and pumps should not come 'N%
2-
SeA% "3
N66% )ontinuing from Procedure "5, in
the unoccupied mode, manually start
one of the heating (-CMs *________,%
Secondary pump*s, start B_____E, ?F01 starts
B_____E, B0# or B0" start B________E and the
-.S0T setpoint is at #4F B________FE%
2.
SeA% "3
N66% )ontinuing from Procedure "H, in
the unoccupied mode, manually shut
'FF the 'N heating (-C*s, *______,%
(ll &oilers stop B_____E, secondary pump*s, stop
B_____E, ?F01 stops B_____E%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 12 of .1
Boiler SystemFunctional Test FT___
2.a
SeA% "3
Trend Lo4 Trend *not during testing,
the 'S(T, the status of each &oiler, rpm
of each secondary -. pump, and the
status of (-C03, 5, ##2 #", at #3 minute
inter>als from Thursday noon to
Saturday noon% )om&ine trend with that
of Procedure #I if desired%
9erify that the &oilers are going 'N and 'FF
according to the seAuences and a&o>e criteria
during unoccupied periods%
'lar)s and Sa9eties
2? #3333%
1%1%D
.ith at least one &oiler 'N in auto
mode, manually shut 'FF SF01%
Boilers and primary pumps should shut down
and an alarm should &e registered in the B(S%
"A
SeA% "5
#3333%
1%1%D
.ith the B0# or B0" 'N, manually shut it
'FF%
6ag B0# or B0" shall start and an alarm is
generated in the B(S%
"1
SeA% "5
#3333%
1%1%D
.ith each main &oiler at a time 'N and
acting as lead, manually shut it 'FF%
6ag &oiler and pump shall start and an alarm is
generated in the B(S%
B01________, B0$________, B03________
"2
SeA% "5
#3333%
1%1%D
.ith each main &oiler at a time 'N and
acting as lead, manually shut its pump
'FF%
6ag &oiler and pump shall start and an alarm is
generated in the B(S%
-.P01_____, -.P0$_____, -.P03_____
""
SeA% "H
#3333%
1%1%D
.ith &oilers in auto%, shut 'FF one of
the 'N secondary -. pumps%
The lag secondary pump is started and an alarm
is generated in the B(S%
"$
SeA% "
#3333%
1%1%D
6ow water% For each &oiler when 'N,
unhooD the wire to the low water sensor
to initiate an alarm% ;anually reset%
Boiler &urners shut 'FF and an alarm is
generated in the B(S%
B0#_______ B01________
B0"_______ B0$________
B03________
"&
SeA% "
#3333%
1%1%D
-igh limit% For each &oiler when 'N,
lower the high limit setting to the current
water temperature to initiate an alarm
and shutdown% ;anually reset%
Boiler &urners shut 'FF and an alarm is
generated in the B(S%
B0#_______ B01________
B0"_______ B0$________
B03________
", #3333%
1%1%D
6ow draft safety switch% Tested in
Procedure ____ &elow%
"- #3333%
1%1%D
Fuel system safety% For each &oiler,
when 'N, jump or remo>e wires or close
gas >al>e, as appropriate, to simulate an
unsafe gas condition%
Boiler shuts 'FF and an alarm is generated in
B(S%
B0#_______ B01________
B0"_______ B0$________
B03________
". #3333%
1%1%D
Flame safety controls% For each &oiler,
when 'N, demonstrate the function of
the flame safety controls &y simulating
an alarm condition%
Boiler shuts 'FF and an alarm is generated in
B(S%
B0#_______ B01________
B0"_______ B0$________
B03________
"? #3333%
1%1%D
6ift le>er of each pressure relief >al>e% ?ach releases water%
$A #3333
"%"%7
Demonstrate the function of the smoDe
density indicator and transmittter%
Functions per spec%
$1
SeA% "I
Tested a&o>e%
$2
SeA% 14
Tested with safeties a&o>e%
$"
SeA% 1#
Tested with fire alarm test%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 1" of .1
Boiler SystemFunctional Test FT___
$$ #3333%
1%1%?
Boiler efficiency tests specified shall &e
conducted &y the supplier and full
procedures and documentation of
results attached%
Procedures documented and appro>ed=____
Gesults of tests documented sufficiently=____
Gesults of tests within specified tolerances= *list,
$& #3333%
1%1%?
)om&ustion efficiency and analysis tests
specified shall &e conducted &y the
supplier and full procedures and
documentation of results attached%
Procedures documented and appro>ed=____
Gesults of tests documented sufficiently=____
Gesults of tests within specified tolerances= *list,
$, #3333
"%"%-%$
Flue draft control% The function and
performance of the flue draft controls,
safeties, annunciators and alarms for
the main &oilers shall &e demonstrated
*with owner witnesses, and documented
&y the supplier% Full procedures and
documentation of results should &e
attached%
Procedures documented and appro>ed=____
Gesults of tests documented sufficiently=____
Gesults of tests within tolerances= *list,
$- -- Return all c/aned control
+ara)eters and conditions to
t/eir +re-test 3alues
&
6/ec7 o99 in ta1le o9 Section 2 a1o3e
@/en co)+leted
MO;ITORI;: ';2 TRE;2 LO::I;:4 ;onitoring >ia B(S trend logs are reAuired per 8eneral Test )onditions and test
Procedures #I, "4, "$, "3, "a% (ttach representati>e graphs or columnar data and e@planatory analysis to this test
report% )olumnar and electronic data shall ha>e time in the left column and $ to 5 columns of different parameters to the
right% (ll a&&re>iations shall ha>e definitions pro>ided and all setpoints and schedules for each parameter shall &e
attached%
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 1$ of .1
Boiler SystemFunctional Test FT___
OO(&&re>iations: -.S0T L hot water supply temperature to the &uilding, SPt L setpoint, B(S L &uilding automation
system%
#
SeAuences of operation attached to this test%
"
;ode or function :D &eing tested from testing reAuirements section of the project Specifications%
1
Step0&y0step procedures for manual testing, trend logging or data0logger monitoring%
$
:nclude tolerances for a passing condition% Fill0in spaces or lines not in &racDets denote seAuence parameters still to &e
specified &y the (!?, conrols contractor or >endor% .rite P9ia B(SQ for >erifications of de>ice position from B(S readout
or P9ia o&sQ for actual o&ser>ation or from test instrument reading%
3
Gecord any permanently changed parameter >alues and su&mit changes to 'wner%
( summary of deficiencies identified during testing is attached
-- E;2 OF TEST --
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 1& of .1

You might also like