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Functional Test: Ft-Boiler System
Functional Test: Ft-Boiler System
Functional Test
Project ____________________________________
FT- BOILER SYSTEM
HW Boilers B-1 & 2 (condensin! and B-"# $% &# Includin 'ssociated
(ri)ar* HW (u)+s 1# 2# "# $% & and Secondar* (u)+s ,# -% .
and T/eir 0aria1le S+eed 2ri3es
14 (artici+ants
Party Participation
Party filling out this form and witnessing testing ______________________________
Dates of tests ______________________
Dates of tests ______________________
Dates of tests ______________________
24 Test (rere5uisites
a. __ The following have been started up and startup reports and prefunctional checklists submitted and
approved ready for functional testing:
__ Boilers __ Heating water piping and valves
__ Heating water pumps __ Variable speed drives
b. __ All control system functions for this and all interlocking systems are programmed and operable per
contract documents including final setpoints and schedules and with debugging loop tuning and sensor and
device calibrations completed. _________________________________
_________________________
!ontrols !ontractor "ignature or Verbal #ate
c. __ $iping system flushing complete and re%uired report approved.
d. __ &ater treatment system complete and operational.
e. __ Vibration control report approved 'if re%uired(.
f. __ Test and balance 'TAB( complete and approved for the hydronic system.
g. __ All A)* punchlist items for this e%uipment corrected.
h. __ These functional test procedures reviewed and approved by installing contractor.
i. __ "afeties and operating ranges reviewed.
+. __ Test re%uirements and se%uences of operation attached.
k. __ "chedules and setpoints attached.
l. __ "ufficient clearance around e%uipment for servicing.
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 1 of .1
Boiler SystemFunctional Test FT___
m. __ Have all energy savings control strategies setpoints and schedules been incorporated that this boiler and
control system are capable of2 3f not list recommendations below.
n. __ BAS Program Review. 4eview the BA" software control program's( for this e%uipment. $arameters
setpoints and logic se%uences appear to follow the specified written se%uences.
o. __ Packaged Control Program Review. 4eview the packaged control program's( for this e%uipment.
$arameters setpoints and logic se%uences appear to follow the specified written se%uences.
p. __ 4ecord made of All Values for !urrent "etpoints '"$t( !ontrol $arameters 5imits #elays 5ockouts
"chedules *tc. !hanged to Accomodate Testing:
(ara)eter
(re-Test 0alues Returned to (re-
Test
0alues
Space Temp% Setpts
Boiler ena&le 'S(T setpoint
)apacity *+, on lead condensing &oiler when lag
condensing &oiler will start:
)apacity *+, on -.B # / " at which
time -.B012 $ or 3 stage up
Time delay &etween stages
Setpoint range for condensing &oilers: #"4F0#4F
Differential pressure setpoint: Basement:
Penthouse:
Supply temp% reset schedule: 'S(T -.ST
"3F
#4F
53F
#$4F
)hanges for False 6oading:
"4 Sensor 6ali1ration 6/ec7s4 !heck the sensors listed below for calibration and ade%uate location. This is a
sampling check of calibrations done during prefunctional checklisting.
63n calibration7 means making a reading with a calibrated test instrument within / inches of the site sensor. Verify that the sensor
reading 'via the permanent thermostat gage or building automation system 'BA"(( compared to the test instrument8measured value
is within the tolerances specified in the prefunctional checklist re%uirements '__________________________(. 3f not install offset
in BA" calibrate or replace sensor. 9se the same test instruments as used for the original calibration if possible.
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page 2 of .1
Boiler SystemFunctional Test FT___
Sensor / 6ocation 6ocation
'
7
#
1st 8age or B(S
9alue
:nstrument
;easur
ed
9alue
Final 8age or
B(S
9alue
Pass
<!N=
:"AT
H&"T 'bldg loop(
H&4T 'bldg loop(
H&B8. ; , B8. B8, B8. B8, B8. B8,
<age supply temperature
BA" supply temperature
=ain H& supply temp
'H&"8T8.(
H&B8>? -? 1 B8> B8- B81 B8> B8- B81 B8> B8- B81
<age supply temperature
BA" supply temperature
=ain H&" temp. 'H&"8T(
=ain H&4 temp. 'H&48T(
H&8#$ in Boiler 4m. BA":
>
TAB:
H& #$ in $enthouse BA":
>
TAB:
H& #$ in Basement BA":
>
TAB:
H& @low BA":
>
TAB:
,
V@# H&$8/ BA": V@# $anel:
,
V@# H&$8A BA": V@# $anel:
,
V@# H&$8B BA": V@# $anel:
.
"ensor location is appropriate and away from causes of erratic operation.
,
At any speed.
>
#uring TAB the TAB contractor shall compare their instrument readings with BA" readings.
$4 2e3ice 6ali1ration 6/ec7s4 The actuators or devices listed below checked for calibration. This is a spot
check on a sample of the calibrations done during prefunctional checklisting and startup.
63n calibration7 means observing a readout in the BA" and going to the actuator or controlled device and verifying that the BA"
reading is correct. @or items out of calibration or ad+ustment fiC now if easy via an offset in the BA" or a mechanical fiC.
De>ice or
(ct
uato
r /
6oc
atio
(rocedure 8 State
?@pected 9alue Site
'&ser>
ation
Final 0alues Pass
<!N
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page " of .1
Boiler SystemFunctional Test FT___
n
&4 0eri9ication o9 Misc4 (re9unctional 6/ec7s4
=isc. site checks of the prefunctional checklist and startup reports completed successfully. $ass2 D ) E
_______
:eneral 6onditions o9 Test and Seasonal Testin
The primary testing will occur during typical winter weather with significant heating loads. Because the boiler
will be operated year8round the trends described in $rocedures .0 and ,Ba will be repeated during
warmer weather to ensure that boiler use is minimiFed during the off8season.
False Loading. Be prepared to raise the space temperature setpoints to cause a real load on the heating system.
Also be prepared to manually lock the economiFers in full open position and to lock the minimum
:"A fan dampers in full open position to increase the heating load.
Trending During Testing. $rior to beginning testing set up the following trends:
.. "econdary $umping: H&$ / A? B speed H&8#$ setpoint H&8#$ pressure penthouse loop #$ basement
loop #$ all heating coil valve positions for AH981 / .. and ., and heating water flow 'H&8@(.
Trend at 1 minute intervals during testing.
,. H&"8T !ontrol. Trend the H&"8T and :"AT at 1 minute intervals during the testing to verify constancy of
H&"8T.
Notes:
File: ,-,-.//,0, !"!#$ Commissioning Guide Specification --PECI Page $ of .1
Boiler SystemFunctional Test FT___
,4 Testin (rocedures and Record
Proced%
No% /
Spec% SeA%
:D
#
Re5 I2
;o4
2
Test (rocedure
"
(includin s+ecial conditions!
E<+ected and 'ctual Res+onse
$
B.rite ()TC(6 response in &racDets or circleE
(ass
Y8;
;ote
=
Stain >+
1
SeA% #0 $
#, During 'S(T F 53F, manually shut
'FF &oilers and Deep pumps running on
manual to lower &oiler water
temperature to F #"4F%
", .ith the &oilers 'FF, and &oiler water
temperature F #"4F, o>erwrite the 'S(T
to &e 55F and turn all systems to auto%
1, '>erwrite the 'S(T to &e 5$F%
", Boilers and all pumps should remain 'FF%
1, ( secondary pump should start% (fter
______ B_______E minutes delay, SF01, -.P0#
(ND -.P0" and B0# or B0" start%
2
SeA% 3
'&ser>e the command to the
condensing &oilers% Gelease the
o>erwritten 'S(T to &e actual%
The command should &e &etween #"4F and
#4F B_____________E%
"
SeA% 5, H2