GNL3Z PJ PIPING

INSPECTION
2010. JUL.28
th

QA/QC TEAM
Inspection Sequence

No
Inspection
Activity
Application
Code
Inspection Authority

REMARKS
DW SAIPEM
SONATR
AH
ARH
1
Receiving
Inspection
Relevant QCP
2
Fit-UP
Inspection
Relevant WPS
3
Ferrite
Contents
Relevant
Procedure

Only
Stainless
4
Visual
Inspection
ASME B31.3


5 RT
ASME B31.3

After PWHT
6
Hardness
Check
Relevant
Procedure


After PWHT

7 PMI
Relevant
Procedure


Only
Stainless

8 Hydro Test
Relevant
Procedure


1. Receiving Inspection
1.1 Check Point
- Dimension Check
- Direction Check(Flange, Elbow, Blanch)
- Damage Check(Dent, Painting, Welding Bevel, Flange Face etc)
- Color Coding Check
- Preservation Check

1.2 Authorized Personnel
- Material Team
- Construction Team
- Saipem Authorized Personnel
- DW QC : Preparation of NCR( , )

1.3 Report
- Overage, Shortage & Damage Report




2. Fit-Up Inspection
1. Check Point
- Root Gap(WPS)
- Bevel Angle(WPS)
- Misalignment(1.59mm-API 1104)
- Tapered Angle(ASME B31.3)
- Foreign Material(Scale, Paint, Oil, Grease etc)


2. Authorized Personnel
- Construction Team : Preparation & Requisition of Inspection(RFI)
- DW QC : Implement of Inspection
- Saipem & Sonatrach Inspector

3. Report
Pre-Welding Visual Inspection Report(Form code: MDT.WL.CDQ.0150)

3. Ferrite Content Measurement
1. Check Point
- Fe Content Measure : Root Pass of Stainless Steel
- Carbon Wire

2. Authorized Personnel
- Construction Team : Preparation & Requisition of Inspection(RFI)
- DW QC : Implement of Inspection
- Saipem & Sonatrach Inspector

3. Device(Refer to Photograph)


4. Report : Non Destructive Examination Report(Form code:
MDT.WL.CDQ.0140)


4. Visual Inspection
1. Check Point(ASME B31.3 Para 344.1)
- Surface Imperfection of Weld
Crack : No Permitted
Lack of Fusion : No Permitted
Incomplete Penetration : No Permitted
External Porosity : No Permitted
Surface Roughness : 500 min Ra
Under bead : No Permitted
Undercut : 0.79mm
Height of Reinforcement
Base Metal Thickness(mm) Max Height of Reinforcement(mm)
T 6 1.5
6 < T 13 3.0
13 < T 25 4.0
T > 25 5.0
2. Authorized Personnel
- Construction Team : Preparation & Requisition of Inspection(RFI)
- DW QC : Implement of Inspection
- Saipem & Sonatrach Inspector

3. Device

4. Type of Imperfection

5. Report :

5. Radiographic Test
1. Application Code : ASME B31.3(High Pressure Piping)

2. Check Point
- Internal & External Welding Defect

3. Authorized Personnel
- Construction Team : Preparation & Requisition of RT
- QA/QC Team : RFI Issue, RT Result input in WICS & Notification of RT Result to
Construction Team
- NDE Subcontractor : Implement of NDE
- SAIPEM * SONATRACH Inspector : RT Film Review

4. Device : Ir-192 Radiation Equipment & Developing Facility.

5. NDE Application (Piping Class Summary)

6. Report : Radiographic Examination Report(Form code: MDT.WL.CDQ.0141)






5.Piping Class Summary
Welding Class Piping Class NDE Application (%) Remarks
Class
A10K/1 A10N/1 A10U/1 A20K/1
1.Butt Weld: RT
(100%),Ferrite
Content(Diameter ,
SAIPEM Inspector
)

2.Fillet Weld(Seal
Welding) : PT or
MT(100%), Root Pass
10% PT

3. Hardness Test:
After PWHT
1.Stainless Pipe: PT

2. Carbon Pipe :
MT(After PWHT) A32A/1 A34A/1 A90K/0 B10K/1
B10N/1 B20K/1 B90K/0 D10K/1
D10N/1 D11A/1 D12A/1 D20K/1
D32A/B D41A/1 D42A/1 D90K/0
D91A/1 D92A/1 E10K/1 E10N/1
E11A/1 E32A/1 E41A/1
Class
A10V/B A11A/1 A12A/1 A15A/A
1.Butt Weld: RT
(10%),Ferrite
Content(Diameter ,
SAIPEM Inspector
)
2.Fillet Weld(Seal
Welding) : PT or
MT(10%), Root Pass
10% PT
3. Hardness Test:
After PWHT
1.Stainless Pipe: PT

2. Carbon Pipe :
MT(After PWHT)
3. RT 10% : Welder,
Line
4. 5 Point RT

A41A/1 A92A/1 B11A/1 B12A/1
B41A/1 B42A/B B91A/0
Class A80K/1 A80R/1 A82A/1 Branch Line : PT 10% Fabrication
6. Hardness Test
1. Application Code : ASME B31.3(High Pressure Piping)

2. Check Point
- Measurement of Hardness Value by BHN/RC Method after PWHT.
Carbon Steel : Max 238 BHN/RC

3. Authorized Personnel
- Construction Team : Preparation & Requisition of Hardness Test
- QA/QC Team : RFI Issue, Result input in WICS & Notification of Result to
Construction Team
- NDE Subcontractor : Implement of Hardness Test
- SAIPEM * SONATRACH Inspector : Witness

4. Device(Refer to Photograph)

5. Report : Hardness Examination Report(Form code: MDT.WL.CDQ.0431)
7. PMI
1. Application Code : ASTM & ASME section

2. Check Point : Stainless Steel Pipe Alloy Check.









3. Authorized Personnel
- Construction Team : Preparation & Requisition of PMI
- QA/QC Team : RFI Issue, Result input in WICS & Notification of Result to
Construction Team
- NDE Subcontractor : Implement of PMI
- SAIPEM * SONATRACH Inspector : Witness

4. Device(Refer to Photograph)

5. Report: PMI Report(Form code: MDT.WL.CDQ.0102)
Electrode Cr Ni Mo
A312 TP304/304L
18.0 ~ 22.0 9.0 ~ 11.0 -
A312 TP316/316L
17.0 ~ 20.0 11.0 ~ 14.0 2.0 ~ 3.0
8. Hydrostatic Test
1. Application Code: ASME B31.3(High Pressure Piping)

2. Check Point
- Preparation of QC Document & AS Built DWG
- Confirmation of Piping Work

3. Authorized Personnel
- Construction Team : Preparation & Requisition of Hydro Test
- QA/QC Team : RFI Issue, Result input in WICS & Notification of Result to
Construction Team
- SAIPEM & SONATRACH Inspector : Witness
- ARH : Witness

4. Device : High Pressure Pump, Record, Temperature, Certificate of Water
5. Report : Inspection of Erected Line before Pressure Test(CDQ 0104)
Piping Pressure Test(CDQ 0195)
9. Follow Chart








Fit-Up Inspection
Receiving Inspection
Pre-Heating
<25mm : 10, -5
: 50
25mm: 100~150
Tag Weld: 2 : 3Point
2 ~14: 4Point
14 Over ; 6Point
In Process Inspection
(Random-Report)
Ferrite Content Check
(Stainless Steel-1st Pass
Post Heat Treatment
LTCS & C.S: 30mm Over(250,
30min Minimum)
Design Temp(Lower than -
20) : 32.mm

Welding
Visual Inspection

Post Weld Heat Treatment
NDT
Hardness & PMI Check
Repair : Up to 2
Hydro Test
Amin Line : 100%
LTCS & C.S : 20mm
Over