DEP 64.24.32.30-Gen.

1997
( DEP 10/02 66/03 53/04
)

[ This translation is just for internal use only, please do not distribute to external. ]

DEP (Design and Engineering Practice) .

Shell Global Solutions International B.V. ( Shell GSI )

Shell International Exploration and Production B.V. ( SIEP )

Shell International Chemicals B.V. ( SIC )

DEP

DEP

 DEP

DEP GSI SIEP SIC

Royal Dutch / Shell Group

Shell GSI , SIE , SIC
3 DEP

1.

Shell GSI , SIEP , SIC
DEP

2. DEP (
)

3. / /

1 2

Shell GSI , SIEP , SIC (

)

DEP DEP

Shell GIS , SIEP , SIC

Shell GIS , SIEP SIC

DEP

DEP
Shell GIS SIEP DEP

 Shell GIS , SIEP , SIC DEP Shell GSI SIEP

DEP Shell GIS , SIEP , SIC

DEP Shell GSI

1.

1.1
1.2
1.3

1.4
2.

2.1
2.2
2.3

3.

4.

5.

5.1

5.2
5.3

5.4

5.5
5.6
6.

6.1

6.2
6.3
7.

8.

8.1

8.2

8.3
8.4

8.5

8.6

8.7
9.
10.

10.1
10.2

10.3
10.4
11.

1
2

 5 FCCU (Fluid Catalytic Cracking

Unit

7
8

1.

1.1
DEP

()
DEP
1991 (.. 2534 ) DEP 30.48.60.34-Gen. .

DEP

( monolithic

)

FCCU

DEP
10/02

DEP 30.48.60.12-Gen.,
DEP 30.48.60.13-Gen. DEP 46.24.90.31-Gen.

1.2

SIOP SIEP DEP

(

C DEP 00.00.05.05-Gen.DEP

DEP

DEP

1.3
1.3.1

, , , ,

1.3.2

ISO 1927
1.4

DEP

DEP
2.

ll

2.1

FCCU )


{
, , () , , ,
, }

{ , (
) , (

( )

2.2

(PCE) 1,500

 45%
1

PCE 1500

2.2.1 ()

( , )

2.2.2

.
3

1.)

2.)
( )

3.) , ()
2% ( 1
) 1
2.2.3

2 ( 2.2.1 2.2.2 )

2.3

4 ..

12
..

20 ..

ASTM C704

3.

1 (Appendix 1)

2
3
4

:
-

 3-1

4.

(HSE)





( 06/03)

MF88-0825
HSE

PRE/R50 PRE/51
5.

5.1

()

( )

Silicon BV
Plibrico

Conway Products

5-1

 ( ) Appendix
1 4

5-1

,,
)

(,

( , )

(
)

5.2

{ , () , , ,

( 5-1)

5-1

( 2 3

( 5-2)

5-2

60-80 .

(
25) SO3

( FCCU
)

SO3

5.3 (/)
5-2

Appendix

1 4.3


.
500

)
4

5-2 (

1/2 -1/3

Al2O3

Slag

90 100 .

6 12

1/2 -1/3

Al2O3
75 .
6 12

1/2 -1/3

---

75 .

6 12

100 130
C

24 .

24 72 .

6 8 .

25 /

6 8 .

50 /

24 .
24 .
6 8 .

25 /

5.3.1

( )

 100 . 250 .

800

5.3.2

75 100 .

19 .

()
2
( 4)
5.3.3

25 . ( 4)

5.4




800

5.3 8.7.2

150 /.. ( 128 /

.. )

10 /
PVC

5-3

5.5 (
)

5-3 5-4
15 .

5.4 (
)

 5-3 5-4


(

5-4

5.6

 24 DEP 00.00.06.06-Gen.



6.

6.1

( 1)

( 2)
6.2

( 1)

(
)
6.3



()

7.

( )

( )

( 10)

8.

BS 7335-1 BS 7335-2

8.1

APQ Appendix 3

APQ

Appendix 4

Appendix 3 5



10 25

8.2

8.2.1

8.2.2

60 65 .

900 1200

 8.1

8.1

( )

( )

8.2.3

( 100 .)
3 . 100 150 . 2/3

()

30 50 . 2 - .3 .
( 8.1)

8.3
8.3.1

 10
( 1 10 )

3
ball-in-hand BS 1902-703
ASTM C860

8.3.2

(
)

10 1000 .

()

1,750 /. APQ
Appendix 3

8.3.3
()

8.4

8.4.1

8-2

150-200

( )

()

8.4.2

8-3

 8-3

8.4.3

15 .

8.5

( 0.1 10 )

8.5.1

( )

(
10 )

8.5.2

3
3

8.5.3

8.6

8.6.1


11 (25 )

304 ( 18 .

0.4 .) (Bekeart Dramix )

10 .

8.6.2

( Hobart) 15 25

1 . 1

( 2 )
.

1 30

#1
3-5 #2 #3

15 45
1 Hobart D300

8.6.3

 Appendix 5, 1.4 1.6

8.7
8.7.1

) Procedure

1 () .

.


35 50 .

8.7.2

5.4

 5-1 5-4

8-4

( V Y)

9.

Appendix 6
( Appendix 6)

10.
10.1

10.2

10.2.1

( )

( 500 )
30 .

10. 2.2

10.2.3

 (
)

10.2.4
FCC Regenerator

active

10.2.5

10.3

25 . 1.5
.

 25 50 .

15 .

2%

()

10.4

11.
DEP

1.

2.
3-1 DEP

10/02

DEP

DEP 00.00.05.05-Gen.
DEP 00.00.06.06-Gen.

DEP 30.48.60.12-Gen.

DEP 30.48.60.13-Gen.

DEP 44.24.90.31-Gen.

66/03

MF 88-0825

SIOP-MFF#003-96

ASTM C 309
ASTM C 704

ASTM C 860

1916 PA 19103 ...

ASME Section 9

ASME IX

ASME ...

B.S. 1902-703
( )
-

B.S. 7335-1

PRE/50

PRE/51

ISO
1927

ISO 8501-1

()

( 2 4.2)

APQ

FCC (

) ()

FCC (

) ()

3.1
3-1


3 4

/ *

()

4
ISO 1927

DEP
(XLW)
(LW)

(MW)

()
/.

800

/.

822-1250 /.
1250-1750 /.

1750

 12 16 1 4.1
4.1,

(/)

( 815 1100) 5

PLC 815 /1100

5
1a

1b L

 1a 1b
1.

LW110

PLC 1100

1000 /.
2.

LW110L

PLC 1100

1000 /.

1.

xx5

2.

3.
ISO

ISO 135

4.2

2 105-L

0.6 .
8 .

4.3
4.3.1

0.5%
400

0.5%

1250 / 3

Al2O3 50%

Fe2O3 < 2%

450 /

Al2O3

1,250 / 3

40% ()

4.3.2

1,250 / 3


LW 110-L ( 1

1b)
1250 / 3 75 .

Fe2O3 2%
4.4

DEP 44.24.90.31-Gen.
4.5

(Slag)

- 2

MW 130 (-L) /
2
LW 110

MW 130 (-L) 30% Al2O3

>30% Al2O3)

LW110

(-L)

FC30

MW 130
/

LW110

4.6

FCCUS
- 3 FCCU

(ISO) MW
135

(ISO)
140

(
110)

/
3

1350 - 1550
1350
6 .

1900 - 2100
1450
4 .

(ISO)

(ISO)

150 V

165 ER

2100 - 2450 2650 - 3000

1500
1650
4 . 4 .

PLC

%
%

- 0.10
800
- 0.15

- 0.2 800

- 0.2
800

800
CCS

- 0.5
350
- 0.2
1000

MN/

10 110

20 110

30 110

>90 110

15 800

18 800

70 800

>120

800
>20 CC

15 CC

6 CC

3 CC

W/m

0.03 25

0.65 25

0.35 400

0.70 400

0.55 800

0.75 800

1.05 800 2.5 - 4

C

800 C

4.7 (srus)


SRU

- 4 SRU

DEP 44.24.90.31-Gen. (4)

Group 160

Group 160 castable/plastic

plastic/mouldable + Group 140 IFB,

+ Group 140 IFB,

Group HA70

MW 175-1.4-L
1 2

Group 165 castable/plastic ,

HA70 +

MW 180

Group 160 castable/plastic +

(
)

Group 140 IFB

MW 180

Group 160 castable/plastic +

Group 140 IFB

MW () 125 li-L
MW () 125 li-L

 HA 45 (+
)

4.8 (Flare)

400

- 5

ISO Dense 135

(John Zink)

jet)

(Multi-

FC30

(ISO) MW 175 L

(John Zink)

Flaroil

Airoil Flaregas /

/
SIOP ()

- /
-
-

HT ,
,

1.

3-1 (

2.

3 4 2

3.

2 1

(/ 3)

()

2 1 12.5
1,250

LW-120

(: 12.5
2

100 10 )
1,250 1,750 LW120-MW180
MW-180
1,750

Dense 150

FCCU

2 1 25

2 1 10

2 1 2

( 2 30
2)

4.
4.1

2 1

(Batch)

( )

4.2

: XLW 20% (2 2)

(1 x )*

(1 x )*

ASTM C-704*

()
)

4.4 2

(CCS) 110

(PLC)

: *

4.3

( 2.3)

6 50x50x50 . (BD)
(CCS) 3 x ccs 110 3 x ccs 815

2 115 x 115 x 25 . ER
PLC

PLC

PLC

4.4

( )
(

 2 2)
95% / 2
2

,
(Sieve analysis)

(Free Density)

(Bulk Density : BD)

20%

50 / 3

1,250
1,250-1,750
1,750

35 / 3
20 / 3
125 / 3

1,250
1,250-1,750
1,750

(Cold Crushing Strength : CCS)

800
800-1,250
1,250-1,750
1,750

150 / 3
175 / 3

2 / 2

1 / 2

6 / 2

3 / 2

20 / 2

15 / 2

150%
200%
200%

75%
100%
100%

12 / 2

8 / 2

PLC

BD 1,250
1,250-1,750
1,720

: (Sigma)

2 5%

/ 2 2

( )
5.

5.1

3 (APQ)

5.2

1 2

 : 230 . x 114 . x 64 .

114 .
300 . x 200 . x 125 .

: 280 . x 180 . x 75 . /

1a /

500 . x 500 . x 114 .

1b



/ /

( )

5.3

( 1 )*

110

*
2 2

(Spec)

. 110

 3 (APQ)
1.

3

2.

3.
APQ

4.
4.1

APQ

280 . x 180 . x 75 . (

) 25 .
1a 2

2 APQ
(

)
(

4.2

APQ


230 . x 114 . x 64
.

280 . x 180 . x 75 .

25 .

1,750 / 3

Ball-in-Hand 8.3.1

2
4.3

APQ

1.5 . x 1.5 . 6 . 100

. 150 . 120 .

500 . x 500 .
x

114 . 1b ()

1a
1b 2

4.4

APQ

4.4.1

100%

48

3 BD,CCS PLC

5.

1.

2.

3.

6.1.3 4
4.

4.1

1a 1b
1a

(1)

(4)

(2)

(5)

0.5%

12 Cr SS
(6)

309 L SS

12 Cr (6) or 18-8
SS (7)

309 L SS

(3) (8)

12 Cr SS
(6)

309 L SS

12 Cr (6) or 18-8
SS (7)

309 L SS

12Cr
ss (CS,0.5 Mo

12 Cr SS
(6)

309 L SS

12 Cr (6) or 18-8
SS (7)

309 L SS

(8)
188

18-8 SS
(7)

308 SS

18-8 SS (7)

308 SS

()
1. PWHT
2.

3. 1 Cr 0.5 Mo ,1.25 Cr 0.5 Mo,2.25 Cr 1 Mo,5 Cr

0.5 Mo 9 Cr -1 Mo

4.

5.
6. 410S 405SS

7. 304,304H 321SS

8. 12Cr

1b

(1)

, 0.5
Mo

(2)

18-8

< 450

CS

CS

< 800

18-8 SS (3)

309L SS

< 1100

310 SS

1100

309L SS

< 800

18-8 SS (3)

308 SS

< 1100

310 SS

308 SS

1100

 1. PWHT

2.
1 Cr 0.5 Mo ,1.25 Cr 0.5 Mo,2.25 Cr 1
Mo,5 Cr 0.5 Mo

9 Cr -1 Mo

3.
304,304H 321SS

ss 304 10 . ss 309
ss 310 , ss 330

4.2
4.2.1

2 4

()

150

L
125
100

175
175

175
175

150
150

75

125
125

 (
rad

con.

( 0
2500 .)

200

175

150

100

250

200

200

150

( 0
2500 .)

()

6.2.1 4

6.2.3 4 L

a)

v 6 . 2
40 250 .

1.A4 A6

2. ( 2) L

125 .

3.

125 .

8 .

L
H

125 .

2 ( 175 .)
2 ( B) Y Y
A 6 .

b)

6.2.1 4
c)

AF

50 .

50 .

15 .

25 .

25 .

1 .

1.5 .

2.0 .

d)

38 .

50 .
2.5 .

25 .
CY(A/S)

15/3 (60)

(/) ()
4

025

304

e)

2 4

D
150 .

1a 1b 4
f)

50 . 2.5 3 .
60 .

5 4

 ()
5.

FCCU FCCUs
( 3 4) 3

(, )

PWHT PWHT

PWHT Y,V

PWHT

6.1.3

 3 FCCUs

25 .

20 ./ 2

8 ./ 2

4 ./ 2

60 ./ 2

12 ./ 2

8 ./ 2

a)

b)

()

12 / 2

4 / 2

4 / 2

60 ./ 2

2.5 ./

a)
b)

60 ./ 2

5 ./

5 ./ 2

2
2.5 ./
2

20 30%

1 5%

1 3%

1 2%

()

10 ./ 2

200 .

5 ./ 2

(
50 .

( 150

.)
)

6.5 ./

6.

3 4

6.1

6.1.1)

6.1.2)

ISO 8501-1 ( SA-1)
( )
6.1.3)

PWHT

( 5)

 1a

ASME IX 11

ASME IX

( PWHT)

4 ( PWHT)

0.5 Mo

()

> 2.0

100

1 Cr 0.5 Mo

150

2.25 Cr 1 Mo

250

1.25 Cr 0.5 Mo

5 Cr 0.5 Mo 12

200

Cr
6.1.4)

90

5%

360 360
1 8

200

6.2
6.2.1)

6 4

10 20 .
2


Y
6.2.2)

2 AF50 AF75

A B 6.2.1

4 3

20 . 12.5 .
6.2.1
6.2.3) Y

Y
7

6.2.4)

8
8

7.

8.

 1%
0.4 . 18 . 0.5 . 25
. AISI304 310 1A 1B

()
1-2

5 FCCUs
1.
FCCUs

4.7 1

( hot shell )

( cold shell ) 100 150 .

( shell )
200

( warm shell )

200 300

300

1.1 FCCU

FCCU (

L D

() 125 .

 75 .

PLC

1.5
() ( 4.2 4)

( 120 / )

500 .

1.2 FCC

1.5 2

750 .

()

360

1)

2) 80 90

3)

( Cold Joint )

4) 2
6

5) ()

1.2.1 ()

150

500 .

75 .
( 1.2.1.1 3a )

 ()
( 1.2.1.2
3b )

2 1.1

1.2.1.1

3a

a)
b)

V
1 3a 5)

750 .
750 .

c)
d)

6
75 .

1.2.1.2

( AF75)

3b 5

3b

a) 10

. 128 . 228 x 264 .

128 .

10

14

x 128 . 228

x 264 .

b)

14

x 128 .

75 . 1.2.1.1

c)

d)

e)

f)

75 .

1.3 FCCU

25 .

20 30 .

M8 ( 5 - 6
.)

1.4



( )

180x720x25 (
3x12)

10

( 4 5 )
()

( 2 3 .
)

240 .
75 - 90

( 10 2 )

1.5

1.4

1.6 /

4 6 5
4

 1 2 .

( 15 .) [
A]

[ B ]
[ C ]

[ D ]

70 . 4 100 .
6
1.7 ( Hip ring )

5 .

( )

 (
)
500 . 15 .
5

1.

SIOP-MFE # 003-96

2.

3.
3.1

( 6 3.2)

8 )

3.2

24 .

10
25 25

( )

4

()

3.3

10 25 ( 3.2 6 )

250

( 8)

3.4

3.5

( 1 8
)

24

( 8) /

150 200

36

10 30

36

4.

.
0 ()

4.1

24 (

10 )
( 10 )

4.2

 1
( 30 )

90 120 8
2

30 350 - 400

10 )
3
.
60

60

4.3

. 2

30 3 / .



15
.

50

. (
)
1
1

15
. 100 - 120 .

12
2

30
15 300 400

2 . 25 . (8
)
3
30

. 15
1.5 25 . 4
4
1 3 (

)
( 60 )

 60
FCC

( 2 6)

2 FCCU

5.

4.2 4.3

1.

25 .

50 - 100 .

2.

X(LW) {}
:

75 - 100 .

75 - 100 .

X(LW) ,

100 .

100 - 150 .

ASTM C309
/

150 -200