Improvement Plan

Activity/ Action

Sl. No.

Resp.

Support

target

Rubber Mixing
1

OEE OF K2a & K2 intermixer to be improved

S.K. Basak/Mr. Guriya

8/14/2014

Improvement projects to be made in CIP format

S.K. Basak/Mr. Guriya

8/14/2014

WI to be updated for monitoring of tempreature difference

S.K. Basak/Mr. Guriya

8/14/2014

Temprteature difference monitoring on new mill to be implemented

S.K. Basak/Mr. Guriya

8/14/2014

Coating

Proper cleaning/dressing of pipes & 5S to be improved in back side of coating machines

Standard red bins to be arranged for handling of rejected/rework parts

Wastage study for bonding agents to be conducted

Monitoring of stirrer for 24 hrs by means of sensors to be implemented on all coating machines

Mr. Rajvinder Singh

31.08.2014

Mr. Rajvinder Singh

31.08.2014

Mr. Rajvinder Singh

31.08.2014

Mr. Rajvinder Singh

31.08.2014

OILING & PAINTING

Paint booth condition is not good, to be improved

Mr. Rajvinder Singh

ASAP

Paint wastage to be calculated

Mr. Rajvinder Singh

11/1/2014

Wiring condition of panel box for oven to be improved

Mr. Rajvinder Singh/Mr. Balwinder

Chand

WIE

Assembly- P2
WI's to be displayed near to machine for operator ease

Mr. Rajvinder Singh

WIE

Assy pressure to be defined in control plans also process validation to be done for assy pressure

Mr. Rajvinder Singh/Mr. Jetesh/Mr.

Anuj Gupta

30.09.2014

CALLIBRATION & SEALING

Actions against points out of control limit to be recorded

Mr. Abhay Ranjan

30.09.2014

GRIT BLASTING & DEGREASING

Records to be maintained for grit blasting process for rework parts

Mr. Rajvinder Singh/Mr. Satish

Sharma

30.05.2014

Leakage to be controlled on grit blasting machine

Mr. Rajvinder Singh/Mr. Satish

Sharma

WIE

Operation standard for raw material testing OS/MTP/05 to be changed for testing criteria of grits for hardness
& chemical analysis

Mr. Rajvinder Singh/Mr. Satish

Sharma

30.05.2014

Standard red colour bins with identification tags to be used for rejected/rework parts

Mr. Rajvinder Singh/Mr. Satish

Sharma

WIE

Grit consumption level to be plotted

Mr. Rajvinder Singh/Mr. Satish

Sharma

30.05.2014

Phosphating

6
7

Water leakage to be controlled

Mr. Rajvinder Singh

WIE

Standard bins to be made available for handling of rejected & rework parts

Mr. Rajvinder Singh

WIE

List to be updated for new parts added in series production

Mr. Rajvinder Singh

WIE

Record of appearance of phosphated parts on unloading to be made

Mr. Rajvinder Singh

31.03.2014

10

Electric socket to be shifted from current location to avoid risk of electric shock while using eye wash

Mr. Rajvinder Singh

WIE

Remarks