SUNIL KUMAR.

R
Supervisor (Pre-Commissioning & Commissioning)

About Academic Profile

A competent professional
with around 4.5 years of rich
experience on Pre -
commissioning &
Commissioning of Process
Plant Operations in the
Systems of oil & gas (Offshore
and Onshore).
Email:
sunilmech283@gmail.com
Phone:
+91- 9786098490, +91-
9150391620
2010-2014 Bachelor of Engineering (Mechanical)
Anna University
Professional Profile
Production Operator
Jan 2019 ~
Till Now Cairn Energy Rava onshore India
Involved in Process Operation of units such as
Crude Stabilization unit, Gas dehydration
(MEG, Propane Chiller),Water injection
Feb 2018 ~ Commissioning Field Operator
Nov 2018
ADNOC (ADMA SARB PKG4), ABU DHABI

Skype: Involved in Commissioning and Start-Up

activities of CSU Unit. LP/MP Gas
live:sunilrajadurai
Compressor ,Hot Oil System
Passport Details:
May 2015 ~ Commissioning Field Operator
Passport No.: L8070474 May 2017 FPSO CYRUS, U.A.E
Expiry Date.: 18-03-2024 Involved in Commissioning activities of
Produced Water Treatment
Commissioning Unit and GSU
Field Operator
Personal Details:
(Gas Sweetening Unit).
Father’s Rajadurai ADNOC (ADMA SARB PKG4), ABU DHABI
Name May 2014 ~ Production Operator
Date of Birth 19 July 1993 June 2015 ONGC Mumbai Offshore
Marital Single
Status Involved in Process Operation activities
Languages Tamil, of units such as Well head and Crude
Known English, Stabilization Unit.
Hindi
DETAILED EXPERIENCE:

Experience: 1

UNIT : CRUDE STABILIZATION & GAS DEHYDRATION UNIT

Responsibilities:

 Commissioning and Pre-commissioning activities of HP,LP,MP separator,

 TEG Regeneration Units (& Inlet Gas System (Slug Catcher, GDU)
 Successfully involved in commissioning, GDU, TEG Regeneration units &
Instrument air compressors. Pump, compressor, Gas generator , Diesel
generator, Gas Turbine, condensed system, Flare system,Gas Dehydration
(Glycol system),Condensate Production Unit Oil Exporting tank, Gas Exporting
tank, Produced Water Disposal UnitGas injection, Gas storage Water injections
(Well)Chemical Tank farm Operation, Sour gas sweetening process unit De-
Salter units. Compressor & Pump Stations (Gas & Oil) Air Compressor unit
(Gas),Pigging Operation (Launching& Receiving) Chemical Injection System
Crude Oil Pumping Station Heat exchanger unit ,Valve operation Fire Water
Pump House
o Hydro test, Flushing Loop identification.
o Static and Rotary Equipments Check list preparation.
o Reviewing of vessels, pumps, exchanger, support checks as per document,
ensure heater coil thickness, etc.
o Internal Inspection of Vessels, separator, filter.
o Hydro test & Flushing of pipeline by air blowing.
o System Box up & leak check up to normal operating pressure.
o No load/load test run for motors.
o Lock out and Tag out procedure.
o Stroke check of control valves.
 Updating of System Dossier for Pre Start-up Safety Review (PSSR).
 Checking the FEED Sheet,
 Punch Check list, cause and effect check with co-ordinate with CCR.
 Identification of minimum facilities required for initial Start-up.
 Planning & preparation of micro plan for start-up activity of unit.
  Tracking, Highlighting & Reporting day to day job to higher management by DPR
and Snap Shot.
 Preparation of “What If Analysis” and Contingency Plan
 Ensures all personnel adhere to a high standard of Safety under the PTW system
and is responsible for all jobs on the Plant (Cold, Hot works)

Experience: 2

UNIT : PRODUCED WATER TREATMENT,

GSU- (GAS SWEETENING UNIT)

Responsibilities:

 Field operations in GSU, PRODUCED WATER TREATMENT operation & checking

Instrument loops and PSV interlocks and also with in implementing Advanced
Process control.
 Checking & preparing a plant change scheme which includes basically pressure
survey, reviewing the instrumentation & equipment data sheets, adequacy
check of relief & piping system of existing systems and their further up gradation
as per requirement for trouble free operation.
 Preparing daily monitoring report – review DCS record and screen, Evaluate
trend and result, daily balance of raw material and product. Handling Plant
simulation process
 Process variable. In field Operation Monitor and operate the equipment for safe
and efficient operations, Troubleshoot plant operations and take corrective
actions, stripping and absorption.
 Process Upsets handling like foaming in Amine stripper/Amine absorber,
hydrogen failure, recycle gas compressor failure, feed pump failure, Power
& utility failure, degassing system failure, heater Failure, thermal
reactor/incinerator failure.
 Suggested innovative Ideas and implemented for Energy Savings, reliability,
Safety & Through put increase & its HAZOPS Studies. Done Capacity
enhancement through De- bottlenecking of the Existing system.
 Inspecting all the utility and their safe commissioning.
 Caring out leak test with liquid nitrogen of various sections.
 Lining up the plant for safe start up.
  Commissioning of fire water system, flare system, underground drains systems,
fuel gas System, chemical loading procedure.
 In pre-commissioning I have done : P & id checking and marking ,line tracing
and make sure as per p &id, following Hydro test, leak test procedures as Team
Member, box up, water Fleshing, steam blowing, Cat board blasting, line
tracing, vessel cleaning , leak test, punch list,
 In commissioning :- leak test, dry out, commissioning, startup., following start up
shut down as per requirements, following rotary equipments pumps
compressors blowers function test, following all kind of permits strictly and
carefully. Ensure clean safe and efficient environment view of plant area.

Experience: 3

UNIT : CRUDE STABILIZATION & GAS DEHYDRATION UNIT

Responsibilities:

 Gathering, recording and analysis of operating, maintenance and production data

necessary to develop solutions to technical and related problems.
 Gas lifts measurement and adjustment.
 Recognition of and troubleshooting of under-performing wells/equipment.
 Chemical injection, safe handling, measurement and recording. Valve checking.
 Produced water treatment and disposal.
 Ensuring the security of company assets by operating in a safe and efficient
manner.
 Maximization of oil and gas production in line with company targets and
completion of the daily production report.
 Compliance with the Safety Management System.
 Monitoring, control and reaction to the process control, emergency shutdown
and Fire and Gas System.
 Applies process isolations under the direction of the and to the standards as per
the procedure.
 Co-ordination of fluid sampling on the hydrocarbon process plant and utility
systems for analysis in the laboratory by the Laboratory Technician.
 Communicating observed operational problems to the appropriate Supervisor.
 Control and monitoring of hydrocarbon process plant and utility systems.
 Initiating appropriate action in the event of process and utility system alarms and
trips.
SAFETY DEVICES:

H2S Safety, Fire safety, fire Extinguisher (Foam, DCP & CO2 ;) using in fire classification,
fusible plug operation, deluge valve operation, fire-water pump operation. Breathing
Apparatus, Life Jacket, and Gas detector Smoke detector, heat detector operation, H2S
detection, fixed monitoring system, electronic monitors.

ADITIONAL QUALIFICATIONS

 STCW-95 Training in Authorized Marine Academy

 BOSIET-HUET in Indian Navy Academy

DECLARATION

I certify that all the above mentioned statements are true and complete to the best of
my knowledge and I bear the responsibility for the correctness of the above-mentioned
particulars.

Place: INDIA Yours Sincerely

Date: Sunil Kumar. R