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Design Weld Joints and Welding Errors
Design Weld Joints and Welding Errors
&
WELDING ERRORS
Welding Technology
Five basic joints are used for bringing two members together
for welding:
Welding Technology
Welding Technology
Weld Types
There are eight seperate and distinct welds:
Fillet weld:
weld:
This is the most commonly used weld. The fillet weld is so named because of its
cross-sectional shape. Simple and cheap to assemble & weld.
The fillet is regarded as being on the joint and is defined as a weld of
approximately triangular cross section joining of two surfaces approximately at
right angles to each other.
Toe
Weld face
Toe
Root
Dr. Ouzhan Ylmaz
Welding Technology
Weld Types
Groove weld:
weld:
This is the second most popular weld.
It is defined as a weld made in the groove between two members to be joined.
The groove weld is regarded as being in the joint.
There are 7 main basic groove weld designs, and they can be used as single or
double welds.
Welding Technology
Weld Types
Welding Technology
Weld types
These welds can be applied by different welding processes, which change the
actual weld; Resistance welding, electron beam welding, laser welding etc.
Seam welds:
This weld in cross section looks similar to a spot weld.
The weld geometry is influenced by the welding process employed.
Electron beam welding, laser, arc welding etc.
Stud weld:
This is a special type of a weld produced by a stud welding process, used for
joining a metal stud or similar part to a wokpiece.
Surfacing weld:
This weld is composed of one or more stringer or weave beads deposited on
base metal as an unbroken surface.
It is not used to make a joint.
It is used to build up surface dimensions, or provide protection of the base metal
from a hostile environment.
Welding Technology
Welding Technology
Welding Technology
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Welding Technology
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WELDING ERRORS
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Welding Technology
Lack of Fusion
Lack of fusion occurs when there is no fusion between the weld
metal and the surfaces of the base metal.
Lack of fusion is caused by:
Too low current
Too high welding speed
Incorrect torch/gun angle
Incorrect angle preparation
There is no efficient non-destructive method. Visual inspection can
be used during welding and with bend test.
Also ultrasonic testing, liquid penetrant test or magnetic particle
testing methods can be applicable.
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Welding Technology
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Welding Technology
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Welding Technology
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Welding Technology
wormhole porosity
Dr. Ouzhan Ylmaz
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Welding Technology
Slag
inclusion
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Welding Technology
Surface cracks
Transverse cracks:
Longitudinal carcks:
Creater cracks:
Toe cracks
Underbead cracks
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Welding Technology
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Welding Technology
Most of the welding processes involve heat. High temperature heat is largely
responsible for welding distortion, warpage, and stresses.
Distortion is the result of the action of internal stresses which are produced while
welding, and remain in the part after heating is removed, as briefly explained in the
following.
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Welding Technology
UNDERFILL
OVERLAP
SPATTER
Dr. Ouzhan Ylmaz
UNACCEPTABEL WELD
PROFILES
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Thank you
YOU ARE ALL NOW WELDING SPECIALISTs,
SPECIALISTs, ARENT YOU?