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EZZ010926 MV1000 Instructions
EZZ010926 MV1000 Instructions
FSDrive-MV1000
Instructions
Class: 2 kV, 3 kV, 4 kV, 6 kV, and 11 kV
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Receiving
Mechanical Installation
7
2
Electrical Installation
8
3
A
4
Troubleshooting
B
5
C
6
Options
D
7
Specifications
E
A
Table of Contents
i.
1.
RECEIVING .......................................................................................................... 23
1.1 Section Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FSDrive-MV1000 Model Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Mode Selection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Model Number and Nameplate Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Descriptions of Drive Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Component Names and Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transformer Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Cell Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.
24
25
25
28
29
29
31
32
36
36
36
3.
4.
5.
6.
7.
A.
Index
............................................................................................................................ 215
i
Preface and General Safety
This section provides safety messages pertinent to this product that, if not heeded, may result
in fatality, personal injury, or equipment damage. Yaskawa is not responsible for the
consequences of ignoring these instructions.
i.1
i.2
i.3
i.4
i.5
i.6
i.1
This manual is designed to ensure correct and suitable application of FSDrive-MV1000-Series Drives. Read this manual
before attempting to install, wire, operate, maintain, or inspect a drive and keep it in a safe, convenient location for future
reference. Also be sure that you understand all the precautions and safety information before attempting to use the
product.
Applicable Documentation
The following manuals are available for MV1000 series drives. Refer to the manual appropriate for your purpose.
Super Energy-Saving Medium-Voltage AC Drive FSDrive-MV1000 Instruction Manual (this book)
Manual No.: EZZ010926
This manual contains basic information required to install and wire the drive, in addition to an overview of
operating procedures, fault diagnostics, and maintenance and inspection.
It covers the basic operation and trial running of this product.
Super Energy-Saving Medium-Voltage AC Drive FSDrive-MV1000 Parameter Guide
Manual No.: EZZ010930
This manual contains detailed information on parameter settings.
Use this manual to expand drive functionality and to take advantage of higher performance features.
Symbols
The symbols used in this manual are explained below.
Note: Indicates important advice that must be followed. Also indicate low-level cautions that cause an alarm but do not involve a risk
of equipment damage, and supplementary notes.
TERMS
Trademarks
The companies and product names mentioned in this manual are trademarks or registered trademarks of those companies.
i.2
General Safety
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
DANGER! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: will also be indicated by a bold key word embedded in the text followed by an italicized safety message.
Safety Messages
DANGER
Heed all of the safety-related information in this manual.
WARNING
Failure to comply could result in death or serious injury. A communication error between the digital operator keypad
and the drives internal control board may make it impossible to stop the drive with the digital operator.
After an emergency stop circuit has been wired, check to make sure it is operating properly.
Failure to comply could result in death or serious injury. The emergency stop circuit may fail to operate if left
unchecked. The user is fully responsible for properly wiring the emergency circuit.
Some systems may start moving in response to the supply of power alone, resulting in death or serious injury.
Make sure that there are no personnel around the drive, motor and machine before turning the power on. Also check
that couplings with motors, shaft keys and machinery are properly protected.
Fire Hazard
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
10
NOTICE
Equipment Hazard
Observe proper electrostatic discharge procedures (ESD) when handling the drive.
Failure to comply may result in ESD damage to the drive circuitry.
Do not operate damaged equipment.
Example: Heat treatment, where materials are kiln-dried to a core temperature of 56C for 30 minutes or more.
If the electronic products, which include stand-alone products and products installed in machines, are packed with
fumigated wooden materials, the electrical components may be greatly damaged by the gases or fumes resulting from
the fumigation process. In particular, disinfectants containing halogens, which includes chlorine, fluorine, bromine and
iodine can contribute to the erosion of the capacitors, and DOP gas (phthalate esters) can cause cracking of resins.
11
2.4kV
Warning information
nameplate A
Serial number nameplate
Warning information
nameplate B
Class: 3 kV
3.0kV
Class: 4 kV
4.16kV
Warning information
Nameplate A
Serial number nameplate
Warning information
Nameplate B
12
6.0kV
Warning information
nameplate C
Serial number nameplate
Warning information nameplate A
Warning information nameplate B
Class: 11 kV
11.0kV
Warning information
information
Nameplate C
Serial number nameplate
Warning information nameplate A
Warning information nameplate B
13
Nameplate B
&COCIGVQ/GFKWO8QNVCIG&TKXG'SWKROGPV
(CKNWTGVQEQORN[YKVJVJKUPQVKEGOC[ECWUGGSWKROGPVFCOCIG
&1016QDUVTWEVQTKPUVCNNCKTFWEVKPIVQGZJCWUVCKTQWVNGVUQPVQRQHVJGRCPGN
/CKPVCKPCKTHNQYVQVJGRCPGNUDGVYGGPCPFCPFJWOKFKV[CVQTNQYGTYKVJQWVEQPFGPUCVKQP
+PURGEVCPFENGCPRCPGNCKTHKNVGTUCRRTQZKOCVGN[QPEGCOQPVJVQOCKPVCKPRCPGNEQQNKPICKTHNQY
&1016OQFKH[QTCNVGTVJGOGFKWOXQNVCIGFTKXGGSWKROGPVKPCP[YC[PQVGZRNCKPGF
KPVJGKPUVTWEVKQPOCPWCN
5WEVKQPHKNVGT
'ZJCWUV1WVNGV
5WEVKQPHKNVGT
(QNNQYKPUVTWEVKQPOCPWCNRTQEGFWTGUYJGPRQYGTKPICFTKXGVJCVJCFDGGPUVQTGF
YKVJRQYGTQHHHQTOQPVJUQTOQTG
7UGRWVV[QTCRRTQXGFOCVGTKCNUVQENQUGEQPFWKVQRGPKPIUCHVGTGNGEVTKECNYKTKPI
(QNNQYKPUVTWEVKQPOCPWCNRTQEGFWTGUHQTCUUGODNKPIVJGEQQNKPIHCPEQXGTU
%GTVCKPOQFGNUJCXGEQQNKPIHCPEQXGTUVJCVTGSWKTGCUUGODN[
6TCPUHQTOGT2CPGN
14
%GNN2CPGN
02,5
%TWUJ*C\CTF(QNNQYVJGUGRTGECWVKQPUYJGPNKHVKPIVJGVTCPUHQTOGTRCPGN
.KHVKPIECDNGCEEGUUQRGPKPIU
&1016NKHVVJGVTCPUHQTOGTRCPGND[VJGRCPGNGZVGTKQT
1PN[RGTHQTONKHVKPICVCVVCEJOGPVRQKPVUQPVJGVTCPUHQTOGTDQF[
&1016CNNQYRGTUQPPGNWPFGTPGCVJVJGRCPGNFWTKPINKHVKPI
'PUWTGCNNRGTUQPPGNCTGENGCTQHVJGNKHVKPICTGCFWTKPINKHVKPI
(CKNWTGVQEQORK[OC[ECWUGFGCVJQTUGTKQWUKPLWT[HQGOHCNNKPIGSWKROGPV
6QRXKGYQHVJGVTCPUHQTOGTRCPGN
/GVCN.KHVKPIJQNGU
QPVTCPUHQTOGTDQF[
.KHVKPICPING
.KHVKPI2TQEGFWTG
4GOQXGNKHVKPIECDNGCEEGUUJQNGEQXGTUQPVQRRCPGNGZVGTKQT
2CUUVJGNKHVKPIECDNGVJTQWIJVJGNKHVKPIECDNGCEEGUUQRGPKPI
5GEWTGN[CVVCEJVJGNKHVKPIECDNGVQVJGHQWTFGUKIPCVGFOGVCN
NKHVKPIJQNGUQPVJGVTCPUHQTOGTDQF[
.KHVVJGVTCPUHQTOGTRCPGND[NKHVKPIVJGVTCPUHQTOGTDQF[
Asia
9JGPNKHVKPIWUGECWVKQPVQRTGXGPVFCOCIGVQVTCPUHQOGTQTRCPGNGZVGTKQT
(TQPVXKGYQHVJGVTCPUHQTOGTRCPGN
4GHGTVQVJGKPUVTWEVKQPOCPWCNHQTFGVCKNU
02,5
Note: This warning information is not indicated on 2-kV and 4-kV class drives.
15
i.3
Mechanical Interlock
To use a mechanical interlock with 2-kV class and 4-kV class drives, install the same mechanical interlock on the
incoming circuit breaker panel as that used with the drive.
To open the panel door for the high voltage section of the drive, use the following procedure.
1. Turn off the incoming circuit breaker and remove the key of the mechanical interlock.
2. Use the key to unlock the mechanical lock of the drive.
Figure i.1
Figure i.1 Specification of Interlock Key (Kirk Key type F-Flat mounted)
16
i.4
Selection
Power Supply Capacity
Select a main circuit power supply with a capacity larger than that of the drive to be connected, considering the power
factor and efficiency. When connecting multiple drives to a single power supply, select a power supply with a capacity
larger than the sum of the power required by all the drives to be connected. Even when the power supply has sufficient
capacity, the power supply voltage may drop when the power is turned on, causing malfunction of connected devices if
the power supply has a large power impedance.
Drive Capacity
When running multiple induction motors in parallel using a single drive, the capacity of the drive should be larger than
1.1 times the total motor rated current.
Emergency Stop
When the drive faults out, a protective function is activated and drive output is shut off. This, however, does not stop the
motor immediately. Some type of mechanical brake may be needed if it is necessary to halt the motor faster than the Fast
Stop function is able to.
Installation
Ambient Environment
Keep the drive in a clean environment that is free from airborne oil mist, corrosive gas, flammable gas, lint and dust.
Install the fan cover at the top of the panel before starting operation. Any modification to the outside of the panel cooling
fan, such as connecting air exhaust duct, may reduce air flow for cooling and cause overheating and faults. Do not use air
exhaust duct.
Operating Environment
When the power to the drive is turned back on after it has been stopped for a long time, for example for periodical
inspection, electrical components inside dry-type transformers and Power Cell may be subject to condensation depending
on the temperature and humidity of the switch room. This condensation will reduce insulation and cause unanticipated
accidents (e.g. accidents due to short circuits). You are recommended to install a dehumidifier in the switch room.
Drive Storage
When storing the drive as is in a storage facility or in the installed state, observe the following points to maintain its
reliability.
Short term storage of the drive
Short term storage refers to cases where the drive is stored for up to one month after unpacking or up to three months
after shipping. Secure a storage environment that satisfies the conditions cited for the drives environmental
specification. Note that an ambient temperature of up to 60C is acceptable.
Long term storage of the drive
Long term storage refers to cases where the drive is stored for more than one month after unpacking or more than three
months after shipping. Contact Yaskawa if long term storage is required. Note that an ambient temperature of up to
50C is acceptable.
Store the spare parts without unpacking them. For details, refer to the storage method described in the instruction
manual.
Compliance with Local Laws
Please comply with the law of the relevant country when you install the drive panel. For details, contact your Yaskawa
representative.
17
Settings
Driving Multiple Induction Motors
Use V/f control when running multiple induction motors using a single drive.
Upper Limits
The drive can be operated at high speeds of up to 120 Hz, and making incorrect settings is dangerous. Set an upper limit
by using the upper limit frequency setting function.
The default setting for the maximum output frequency when operating with external input signals is 60 Hz.
Acceleration/Deceleration Time
Acceleration and deceleration times are determined by the torque that the motor generates, the load torque and the inertia
moment (GD2). Set a longer accel/decel time when the stall prevention function is activated during accel/decel. When the
stall prevention function is activated, the accel/decel time is extended to cover the time that the function operates. To
achieve even faster acceleration and deceleration, select motors, and a drive, with greater capacity.
General Handling
Wiring Check
Never short the output terminals of the drive or apply voltage from the power supply to the output terminals (U, V, W).
This will damage the drive.
Carry out wiring that conforms to the wire gauges and tightening torques described in this manual. Conduct a thorough
check of wiring and sequences before turning the power on.
Breaker or Magnetic Contactor Selection and Installation
Select a breaker with sufficient capacity for the main circuit power supply side of the drive, taking the inrush current
from the transformer into account.
Avoid using the breaker or magnetic contactor for frequent starting or stopping. This may damage the drive. Do not
switch the breaker or magnetic contactor ON/OFF more than twice a day. If it is operated more frequently, install an
optional inrush current suppression circuit between the power supply and the drive. Use a low-surge type Vacuum Circuit
Breaker for drive primary side breaker.
Inspection and Maintenance
Even when the power supply of the medium-voltage main circuit to the drive is shut off, it takes some time for the
internal capacitors to discharge. Wait until the CHARGE LED goes off before starting inspection. While an residual
electric charge remains in the capacitor, the surface and inside of the Power Cell will carry a high voltage, so there will be
a risk of death or serious injury. The heatsink of the Power Cell can become quite hot during operation, and proper
precautions should be taken to prevent burns.
When replacing the cooling fan, shut off the main circuit's power and then wait at least 15 minutes. Then, shut off the
control circuit's power and make sure that the cooling fan has fully stopped before starting the work.
Wiring
When wiring UL/cUL-compliant drives, refer to the notes on complying with the UL and cUL standards given in the
instruction manuals. For details, contact your Yaskawa representative.
Transportation and Installation
Never steam clean the drive. During transportation and installation, the drive must never be exposed to an atmosphere
containing a halogen gas such as fluorine, chlorine, bromine, or iodine.
18
19
i.5
20
i.6
Warranty Information
Warranty Period
This product is warranted for twelve months after being delivered to the end user or eighteen months from the date of
shipment from Yaskawas factory, whichever comes first.
Scope of Warranty
Repairs
If a Yaskawa product is found to be defective due to Yaskawa workmanship or materials and the defect occurs during the
warranty period, Yaskawa will bear the cost of repairing the unit. However, if the Yaskawa Authorized Service Center
determines that the problem with a Yaskawa product is not due to defects in Yaskawas workmanship or materials, then
the end user will be responsible for the cost of any necessary repairs. Some problems that are outside the scope of this
warranty are:
Problems due to improper maintenance or handling, carelessness, or other reasons where the customer is determined to
be responsible.
Problems due to additions or modifications made to the Yaskawa product by the customer without Yaskawas
understanding.
Problems due to the use of the Yaskawa product under conditions that do not meet the recommended specifications.
Problems caused by unavoidable occurrences such as natural disaster or fire.
Or other problems not due to defects in Yaskawa workmanship or materials.
Warranty service is only applicable within the country where the product was purchased. However, after-sales service is
available for customers outside of the country where the product was purchased for a reasonable fee.
Exceptions
Any inconvenience to the customers or damage to non-Yaskawa products due to Yaskawas defective products whether
within or outside the warranty period are NOT covered by this warranty.
Restrictions
This product is not designed or manufactured for use in devices or systems that may directly affect or threaten human
lives or health.
End users who intend to use this product for devices or systems relating to transportation, health care, space aviation,
atomic or electric power, or underwater use must contact their Yaskawa representatives or the nearest Yaskawa sales
office beforehand.
This product has been manufactured under strict quality-control guidelines. However, if this product is to be installed
in any location where failure of this product could involve or result in a life-and-death situation or loss of human life,
or in a facility where failure may cause a serious accident or physical injury, safety devices must be installed to
minimize the likelihood of any accident.
21
22
1
Receiving
This chapter explains how to inspect the drive upon receipt, and describes the parts of the
drive, their names and configuration.
1.1
1.2
1.3
1.4
SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MODEL NUMBER AND NAMEPLATE CHECK. . . . . . . . . . . . . . . . . . . . . . . . . . .
COMPONENT NAMES AND CONFIGURATION . . . . . . . . . . . . . . . . . . . . . . . . . .
24
25
29
32
23
1.1
Section Safety
WARNING
Electrical Shock Hazard
If any parts in the drive are damaged or missing, stop the drive and contact your Yaskawa representative or the nearest
Yaskawa sales office.
Electrical circuits could fail when current is applied, resulting in death, serious injury, or fire.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive.
Check in advance that the drive is suited to the load of the motor to be used.
24
1.2
General Description
2.4
Power
Output
Supply
Frequency Voltage
(kV)
(Hz)
60
2.4
Model
CIMR-MV2
Rated Output
Current
(A)
Nominal Capacity
(kVA)
AAA052
AAA058
AAA077
AAA093
AAA102
AAA115
AAA135
AAA160
AAA180
AAA205 <2>
AAA220 <2>
AAA280 <2>
AAA330 <2>
AAA390 <2>
AAA440 <2>
AAA505 <2>
AAA550 <2>
AAA600 <2>
200
250
300
400
450
500
600
700
800
900
1000
1250
1500
1750
2000
2250
2500
2750
52
58
77
93
102
115
135
160
180
205
220
280
330
390
440
505
550
600
220
240
320
390
420
480
560
670
750
850
920
1160
1370
1620
1830
2100
2300
2500
Class: 3 kV
Input
Voltage
(kV)
3.3
Power
Output
Supply
Voltage
Frequency (kV)
(Hz)
50/60
3.3
Model
CIMR-MV2
Nominal Capacity
(kVA)
Rated Output
Current
(A)
Max. Applicable
Motor Capacity <1>
(kW)
CCA035
CCA050
CCA070
CCA100
CCA140
CCA200
CCA260
CCA330
CCA400
CCA520
CCA650
200
285
400
570
800
1150
1500
1900
2300
3000
3700
35
50
70
100
140
200
260
330
400
520
650
132
200
315
450
630
900
1250
1500
1800
2500
3000
Receiving
25
4.16
Power
Output
Supply
Voltage
Frequency (kV)
(Hz)
60
4.16
Model
CIMR-MV2
Rated Output
Current
(A)
Nominal Capacity
(kVA)
DDA052
DDA058
DDA064
DDA077
DDA093
DDA102
DDA115
DDA125
DDA155
DDA190
DDA220 <2>
DDA250 <2>
DDA285 <2>
DDA315 <2>
DDA340 <2>
DDA375 <2>
DDA440 <2>
DDA505 <2>
DDA575 <2>
DDA625 <2>
400
450
500
600
700
800
900
1000
1250
1500
1750
2000
2250
2500
2750
3000
3500
4000
4500
5000
52
58
64
77
93
102
115
125
155
190
220
250
285
315
340
375
440
505
575
625
375
420
460
550
670
735
830
900
1120
1370
1590
1800
2050
2270
2500
2700
3170
3640
4140
4500
Class: 6 kV
Table 1.4 MV1000 Models (Class: 6 kV)
Input
Voltage
(kV)
6.6
Power
Output
Supply
Frequency Voltage
(kV)
(Hz)
50/60
6.6
Model
CIMR-MV2
Nominal Capacity
(kVA)
Rated Output
Current
(A)
Max. Applicable
Motor Capacity <1>
(kW)
FFA035
FFA050
FFA070
FFA100
FFA140
FFA200
FFA260
FFA330
FFA400
FFA520
FFA650
400
570
800
1150
1600
2300
3000
3800
4600
6000
7500
35
50
70
100
140
200
260
330
400
520
650
250
400
630
900
1250
1800
2500
3000
3600
5000
6000
26
11
Power
Output
Supply
Voltage
Frequency (kV)
(Hz)
50/60
11
Model
CIMR-MV2
Nominal Capacity
(kVA)
Rated Output
Current
(A)
Max. Applicable
Motor Capacity <1>
(kW)
HHA035
HHA050
HHA070
HHA100
HHA140
HHA200
HHA260 <2>
HHA330 <2>
HHA400 <2>
HHA520 <2>
HHA650 <2>
660
950
1300
1900
2650
3800
5000
6200
7600
9900
12000
35
50
70
100
140
200
260
330
400
520
650
530
760
1070
1520
2130
3050
3960
5030
6100
7930
9910
Receiving
27
Induction Motors
Control Mode
V/f
OLV
A1-02 = 2
(Factory setting)
Open Loop Vector
control
A1-02 = 0
Basic Control
V/f control
Main
Applications
General variable
General variable speed
speed control
control, especially:
Applications that
Multi-motor
require high
applications (where
performance and
multiple motors are
advanced functions
connected to a single
without PG on the
drive)
motor side.
Remarks
CLV
A1-02 = 3
N/A
Parameter
Setting
N/A
YES
Tuning
Torque
Limit
Torque
Control
Droop
Function
N/A
Note the following points when using the main control functions in Table 1.6.
In cases where it is possible to separate the motor and machine during trail operation, perform rotational autotuning.
After this, the control system must be adjusted within the range where the machine doesnt vibrate. Note that rotational
autotuning can only be performed when an induction motor is run in the vector control mode.
In vector control and control of PM motors, combine only one motor with one drive. Only in the V/f control mode,
multiple motors can be controlled by a single drive. Note that, as a guide, you should select the drive capacity so that
the motor rated current is 50% to 100% of the drive rated current. When running multiple induction motors in parallel
using a single drive, the capacity of the drive should be larger than 1.1 times the total motor rated current.
When a speed estimation type speed search is performed, only one motor must be combined with one drive. In
addition, the frequency must be no greater than 120 Hz, and the motor capacity must be the same as that of the drive or
one frame lower.
28
1.3
Check the following points after receiving the drive. If you find any problem with the drive, contact your Yaskawa
representatives or the nearest Yaskawa sales office immediately.
Check the drive model to confirm that you have received the product ordered. The model information can be found in
the MODEL line on the nameplate on the inside of the control panel door.
Inspect the exterior of the drive for damage or marks. Yaskawa is not responsible for compensation if the product is
damaged during shipping. If the drive is damaged, contact the shipper immediately.
Check if the screws and fastened parts are tightened, using a screwdriver or spanner as necessary. In particular, check
the tightening torque of all terminal screws on the electrical connections.
DANGER! If any parts in the drive are damaged or missing, stop the drive and contact your Yaskawa representative or the nearest
Yaskawa sales office. Electrical circuits could fail when current is applied, resulting in death, serious injury, or fire.
Nameplate
The nameplate is affixed on the inside of the control panel door of the drive.
An example of a nameplate with standard specifications is shown below.
Class: 2 kV
Figure 1.1
Model
Capacity
Input voltage
Output voltage
Output current
Input frequency
Manufactured date
Serial number
/1&'.%+/4/8
2.4kV
%#2#%+6;*2
4#6'&+027681.6#)'2*#5'#%M8
4#6'&17627681.6#)'2*#5'#%M8%.#55
4#6'&176276%744'06#
4#6'&+0276(4'3'0%;*\
'
5'401
/#55
Mass
-I
,#2#0
02+5
Class: 3 kV
Figure 1.2
Model
Capacity
Input voltage
Output voltage
Output current
Input frequency
Manufactured date
Serial number
/1&'.%+/4/8
M8#
%#2#%+6;
4#6'&+027681.6#)'2*#5'#%
4#6'&17627681.6#)'2*#5'#%
4#6'&176276%744'06
4#6'&+0276(4'37'0%;
'
5'401
3.0kV
M8
M8%.#55
#
*\
-I
/#55
Mass
Receiving
,#2#0
Class: 4 kV
Figure 1.3
Model
Capacity
Input voltage
Output voltage
Output current
Input frequency
Manufactured date
Serial number
/1&'.%+/4/8
4.16kV
%#2#%+6;*2
4#6'&+027681.6#)'2*#5'#%M8
4#6'&17627681.6#)'2*#5'#%M8%.#55
4#6'&176276%744'06#
4#6'&+0276(4'3'0%;*\
'
5'401
/#55
Mass
-I
,#2#0
02+5
29
Model
Capacity
Input voltage
Output voltage
Output current
Input frequency
Manufactured date
Serial number
6.0kV
/1&'.%+/4/8
M8#
%#2#%+6;
4#6'&+027681.6#)'2*#5'#%
4#6'&17627681.6#)'2*#5'#%
4#6'&176276%744'06
4#6'&+0276(4'37'0%;
'
5'401
M8
M8%.#55
#
*\
-I
/#55
Mass
,#2#0
Class: 11 kV
Figure 1.5
Model
Capacity
Input voltage
Output voltage
Output current
Input frequency
Manufactured date
Serial number
/1&'.%+/4/8
M8#
%#2#%+6;
4#6'&+027681.6#)'2*#5'#%
4#6'&17627681.6#)'2*#5'#%
4#6'&176276%744'06
4#6'&+0276(4'37'0%;
'
5'401
11.0kV
M8
M8%.#55
#
*\
-I
/#55
Mass
,#2#0
30
CIMR-
MV2
Drive
FSDrive-MV1000 series
Input
No. Frequency
Region
Code
Standard
50 Hz
China
60 Hz
U.S.A.
No.
Input Voltage
2.4 kV
3.3 kV
4.16 kV
6.6 kV
11 kV
035
E1
A
Design revision order
A, B, C
No.
Output
No. Voltage Class
A
2.4 kV
3.3 kV
4.16 kV
6.6 kV
11 kV
Customized
No. Specifications
A Standard model
No.
Enclosure
Type
E1
IP40
3/6/11-kV Class
Output
No.
Current
035
35 A
Environmental
No. Specifications
A
Standard
2-kV Class
Output
Current
052
52 A
4-kV Class
Output
Current
052
52 A
No.
No.
050
50 A
058
58 A
058
58 A
070
70 A
077
77 A
064
64 A
100
100 A
093
93 A
077
77 A
140
140 A
102
102 A
093
93 A
200
200 A
115
115 A
102
102 A
260
260 A
135
135 A
115
115 A
330
330 A
160
160 A
125
125 A
400
400 A
180
180 A
155
155 A
520
520 A
205
205 A
190
190 A
650
650 A
220
220 A
220
220 A
280
280 A
250
250 A
330
330 A
285
285 A
390
390 A
315
315 A
440
440 A
340
340 A
505
505 A
375
375 A
550
550 A
440
440 A
600
600 A
505
505 A
575
575 A
625
625 A
Receiving
Note: All input voltages are not necessarily compatible with all output voltage classes.
31
1.4
This section covers the names and configuration of the drive components.
The external appearance of the drive and the layout of the internal devices are shown in the figures below.
Figure 1.7
2.4kV
A
A Digital Operator
Figure 1.7 External Appearance, Viewing Doors (Drive: 2-kV Class, 600 HP)
Figure 1.8
2.4kV
Control panel
A
B
$0.
%#76+10
2NGCUGFQPQVECVEJVJGHKPIGT
DGVYGGPRCPGNHNCOGCPFVJKUWPKV
%#76+10
2NGCUGFQPQVECVEJVJGHKPIGT
DGVYGGPRCPGNHNCOGCPFVJKUWPKV
.
.
.
.
.
.
.
.
.
'&
'&
'&
'&
'&
'&
'&
'&
'&
'&
%$
C
%$
%$
'&
$0.
%$
4%
5%
$0.
D
E
Transformer panel
A Cooling fan
B Power Cell
C Control circuit terminal
3.0kV
A
Power Cell panel
Transformer panel
Control panel
A Digital Operator
Figure 1.9 External Appearance, Viewing Doors (Drive: 3-kV Class, 800 kVA)
32
3.0kV
%#76+10
2NGCUGFQPQVECVEJVJGHKPIGT
DGVYGGPRCPGNHNCOGCPFVJKUWPKV
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DGVYGGPRCPGNHNCOGCPFVJKUWPKV
%$
%$
%$
#
%$
E
Transformer panel
Control panel
A Cooling fan
B Power Cell
C Control circuit terminal
4.16kV
A
A Digital Operator
Figure 1.11 External Appearance, Viewing Doors (Drive: 4-kV Class, 1000 HP)
Figure 1.12
Control panel
4.16kV
A
B
$0.
%#76+10
2NGCUGFQPQVECVEJVJGHKPIGT
DGVYGGPRCPGNHNCOGCPFVJKUWPKV
%#76+10
2NGCUGFQPQVECVEJVJGHKPIGT
DGVYGGPRCPGNHNCOGCPFVJKUWPKV
.
.
.
.
.
.
.
.
.
'&
'&
'&
'&
'&
'&
'&
'&
'&
'&
%$
C
%$
%$
'&
$0.
%$
4%
5%
Receiving
$0.
D
E
Transformer panel
1
A Cooling fan
B Power Cell
C Control circuit terminal
33
6.0kV
A
Transformer panel
Power Cell
panel
Control panel
A Digital Operator
Figure 1.13 External Appearance, Viewing Doors (Drive: 6-kV Class, 1600 kVA)
Figure 1.14
6.0kV
Transformer panel
A Cooling fan
B Power Cell
C Control circuit terminal
Power Cell
panel
Control panel
11.0kV
A
Transformer panel
Power Cell
panel
Control panel
A Digital Operator
Figure 1.15 External Appearance, Viewing Doors (Drive: 11-kV Class, 2650 kVA)
34
11.0kV
%#76+10
%#76+10
.
.
.
.
.
.
.
.
.
'&
'&
'&
'&
'&
'&
'&
'&
'&
'&
%$
%$
%$
'&
%$
4%
5%
Transformer panel
A Cooling fan
B Power Cell
C Control circuit terminal
Power Cell
panel
Control panel
Receiving
Note: A digital operator including the functions of parameter writing/reading and status/fault monitoring, and a connector (USB) for
DriveWizard Plus MV communications are provided on the control panel door. For details on the names and functions of each
part of the digital operator controls, see Using the Digital Operator on page 107.
35
Transformer Panel
The transformer panel houses a 3-phase transformer with multiple windings on the secondary side. The secondary
winding of the transformer on the output side differs according to the input voltage as shown below.
2-kV class: Six 3-phase windings
3-kV class: Six 3-phase windings
4-kV class: Six 3-phase windings
6-kV class: Nine 3-phase windings
11-kV class: Fifteen 3-phase windings
Each of the windings is connected to a 3-phase input terminal of the Power Cell.
Multiple cooling fans for the transformer panel are mounted in the upper part of the drive panel. Cooled air taken in
through the filters on the front of the transformer panel passes the transformer panel and is expelled into the upper part of
the drive panel.
Note: Some models in which the cooled air from the fronts of both the transformer panel and Power Cell panel through the transformer
panel and is expelled into the upper part of the drive panel.
Control Panel
The control panel houses the following devices.
All external cables except the input and output cables of the main circuit are connected to the control circuit terminal
block.
36
Note: A 200/220-Vac power supply is required as the power source for the cooling fan and control circuit. (A 380/400/440-Vac power
supply is available as an option.)
Control board
Isolation board
Current detection resistance board
Interface board with optical fiber (only for 11-kV class drives)
Receiving
37
38
2
Mechanical Installation
This chapter describes the correct installation environment for the drive, the space required to
mount it, the types of dimension drawings and other matters.
2.1
2.2
2.3
2.4
SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MECHANICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DIMENSIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
STORING DRIVES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
40
41
65
70
39
2.1
Section Safety
DANGER
Crush Hazard
When the drive is moved using a crane, it must be done by a qualified crane operator.
Improper use of the crane could result in the drive falling, causing death or injury.
When a lifter is used to load or remove Power Cells, the dedicated lifter must be used.
Failure to comply could result in a Power Cell falling, causing death or injury.
Do not remove bolts from the top of the transformer panel and fit hoisting tackle to lift it.
Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate.
NOTICE
Never install ducts in the air exhaust system.
Making modifications, such as connecting air exhaust ducts to the exterior of the drive panels cooling fan, could
reduce the cooling airflow and result in an abnormal rise in temperature or drive failure. Do not use air exhaust ducts.
Take measures to prevent salt-bearing atmospheric air, rain and dust getting into the switch room.
Insulation is impaired and metals are corroded by absorption of moisture and salt damage, and this can cause the drive
to malfunction.
Also install an air conditioner or ventilation system with sufficient capacity to prevent all potential damage to the drive
and the other devices in the switch room, and maintain an ambient temperature of no higher than 40C and a humidity
of no greater than 85% (Yaskawa recommends the installation of an air conditioner).
Observe the following precautions when installing the drive panel.
When installing the panel take care to prevent metal chips from drilling, oil, water, from and so on getting stuck to the
drive or inside it. And when the installation work is completed, check thoroughly to ensure that no tools or unused
parts have been left inside the panel, and that there are no foreign objects or obstructions on or around parts where
power flows, at the air filters, or on the ventilation louver on the top of the drive. Failure to comply could result in
damage to the panel.
When using rollers to move the drive panel, make sure that the following conditions are met.
Any space between two frames may cause a leakage of cooling air, resulting in the drive failure.
When storing the drive, be sure to observe the precautions explained in Storing Drives on page 70.
An incorrect storage method could result in damage to, or failure of, the drive.
Before turning on the power to the drive after a long period in storage, carefully check for moisture and dust.
40
2.2
Mechanical Installation
Installation Environment
The installation environment plays an important part in obtaining the optimum performance from the drive and in
maintaining its functions over the long term. Install the drive in an environment matching the following specifications.
Table 2.1 Installation Environment
Environment
Installation Area
Enclosure Type
Conditions
Indoors
IP40 (simplified dustproof type)
5C to +40C
Note: If the ambient temperature changes greatly, condensation may occur. When installing the drive in
Ambient
such an environment, take measures to prevent condensation, such as installing a space heater
Temperature
inside the drive. If a space heater is required, contact your Yaskawa representative or the nearest
Yaskawa sales office in advance.
Relative Humidity 85%RH max. (no condensing)
20C to +60C (for very short term when handling)
Storage
Note: When storing the drive for a long time without supplying power to it, refer to Storing Drives on
Temperature
page 70.
Location free from oil mist, corrosive gases/liquids, combustible gases, dust, etc.
Location free from radioactive and combustible materials
Atmosphere
Location low in chlorides
Location with no exposure to direct sunlight
Altitude
2000 m max.
Pollution Degree Level 2 or lower
NOTICE: Never install ducts in the air exhaust system. Making modifications, such as connecting air exhaust ducts to the exterior of
the drive panel's cooling fan, could reduce the cooling airflow and result in an abnormal rise in temperature or drive failure.
Do not use air exhaust ducts.
NOTICE: Take measures to prevent salt-bearing atmospheric air, rain, and dust getting into the switch room. Insulation is impaired and
metals are corroded by absorption of moisture and salt damage, and this can cause the drive to malfunction. Also install an
air conditioner or ventilation system with sufficient capacity to prevent all potential damage to the drive and the other devices
in the switch room, and maintain an ambient temperature of no higher than 40?C and a humidity of no greater than 85%
(Yaskawa recommends the installation of an air conditioner).
NOTICE: Observe the following precautions when installing the drive.
When installing the drive take care to prevent metal chips from drilling, oil, water, from and so on getting stuck to the drive or
inside it. And when the installation work is completed, check thoroughly to ensure that no tools or unused parts have been
left inside the panel, and that there are no foreign objects or obstructions on or around parts where power flows, at the air
filters, or on the ventilation louver on the top of the drive. Failure to comply could result in damage to the panel.
Mechanical
Installation
Note: 1. Operate the drive with the fan cover on top of the panel mounted. If the installation space is limited and the fan cover needs to be
removed, contact your Yaskawa representative or the nearest Yaskawa sales office in advance.
2. If the drive has to be installed in a location subject to a high level of vibration caused by machines such as cranes, contact your
Yaskawa representatives or the nearest Yaskawa sales office in advance. The drive generates noise, including radio noise, to some
extent. This should be considered when selecting the installation location.
3. Please comply with the law of the relevant country when you install the drive panel. For details, contact your Yaskawa representative.
41
Rear
D
Front
C
A Min. 1000 mm
B Min. 30 mm
C Min. 2000 mm
Side view
D Min. 600 mm
E Max. 800 mm
Figure 2.1 Drive Installation Space
42
Details
Sufficient space to remove the cooling fans from the top of the drive is required for fan replacement. Air is expelled
through the cooling fans on top of the drive. If the cooling fans are too close to the ceiling, the air that has been expelled
may be drawn back into the drive, reducing the cooling performance.
Sufficient space is required to allow Power Cells to be drawn out and placed on the lifter used to convey them when
Power Cells need to be replaced.
Sufficient working space is required to route the cables and to install anchors on the back of the drive.
Transporting
The method of transport differs depending on the model of drive.
Transport the drive by using the appropriate method indicated in the table below.
Table 2.3 Models and Transportation Methods
Nominal
Capacity
(kVA)
Motor Power
(HP)
220 to 560
200 to 600
670 to 1620
2
1830 to 2500
700 to 1750
<1>
2000 to 2750
<1>
200 to 800
132 to 630
1150 to 2300
900 to 1800
3000 to 3700
2500 to 3000
375 to 900
400 to 1000
1120 to 2700
4
3170 to 4500
1250 to 3000
<1>
3500 to 5000
<1>
400 to 2300
250 to 1800
3000 to 7500
2500 to 6000
660 to 3800
530 to 3050
11
5000 to 12000
<1>
3960 to 9910
Transportation Method
Use the support hooks on the top of the drive to lift the drive.
For details on the transportation procedure, refer to Table 2.4.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.5.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.4.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.5.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.4.
Use the support hooks on the top of the drive to lift the drive.
For details on the transportation procedure, refer to Table 2.6.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.7.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.6.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.8.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.6.
Use the support hooks on the top of the drive to lift the drive.
For details on the transportation procedure, refer to Table 2.9.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.10.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.9.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.10.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.9.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.12.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.11.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.13.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.11.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.15.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.14.
Use the support hooks to lift the transformer panel.
For details on the transportation procedure, refer to Table 2.15.
Use the support hooks on the top of the drive to lift the Power Cell and control panels.
For details on the transportation procedure, refer to Table 2.14.
Mechanical
Installation
Voltage
Class
(kV)
43
1. Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive.
Figure 2.2
Top view
Drive
Front view
44
1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive.
Note: Drives are shipped with the support hook installation openings fitted.
Figure 2.3
Support hook
installation opening
Drive
Top view
Front view
2. Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel.
Figure 2.4
Transformer
support hooks
Front view
DANGER! Do not remove bolts from the top of the transformer panel and fit hoisting tackle to lift it. Failure to comply could result in
deformation or falling of the transformer panel.
DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate
or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate.
45
Mechanical
Installation
1. Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive.
Figure 2.5
2NGCUGFQPQVECVEJVJGHKPIGT
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%$
%$
%$
%$
Drive
Front view
46
1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive.
Note: Drives are shipped with the support hook installation openings fitted.
Figure 2.6
Support hook
installation opening
Drive
Top view
Front view
2. Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel.
Figure 2.7
Hanging angle
of 60 max.
Mechanical
Installation
Transformer
support hooks
Front view
47
1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive.
Note: Drives are shipped with the support hook installation openings fitted.
Figure 2.8
Support hook
installation opening
Drive
Top view
Front view
2. Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel.
Figure 2.9
Transformer
support hooks
Front view
48
1. Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive.
Figure 2.10
Top view
Drive
Front view
Mechanical
Installation
49
1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive.
Note: Drives are shipped with the support hook installation openings fitted.
Figure 2.11
Support hook
installation opening
Drive
Top view
Front view
2. Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel.
Figure 2.12
Transformer
support hooks
Front view
50
1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive.
Figure 2.13
Support hook
installation opening
Drive
Top view
Front view
Mechanical
Installation
51
1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive.
Note: Drives are shipped with the support hook installation openings fitted.
Figure 2.14
Support hook
installation opening
Drive
Top view
Front view
2. Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel.
Figure 2.15
Hanging angle
of 60 max.
Transformer
support hooks
Front view
52
1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive.
Note: Drives are shipped with the support hook installation openings fitted.
Figure 2.16
Support hook
installation opening
Drive
Top view
Front view
2. Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel.
Figure 2.17
Transformer
support hooks
Front view
DANGER! Do not remove bolts from the top of the transformer panel and fit hoisting tackle to lift it. Failure to comply could result in
deformation or falling of the transformer panel.
DANGER! When lifting the transformer panel, take care to ensure that the housing is not damaged by contact with the ceiling plate
or other parts. Failure to comply could result in deformation of the transformer panel or damage to the ceiling plate.
53
Mechanical
Installation
1. Attach the wire ropes for lifting to the support hooks on the top of the panel to lift the drive.
Figure 2.18
Top view
Drive
Front view
Figure 2.18
54
1. Insert wire ropes for lifting through the support hook installation openings on the top of the drive.
Note: Drives are shipped with the support hook installation openings fitted.
Figure 2.19
Support hook
installation opening
Drive
Top view
Front view
2. Attach the wire ropes for lifting to the support hooks on the transformer to lift the transformer panel.
Figure 2.20
Hanging angle
of 60 max.
Mechanical
Installation
Transformer
support hooks
Front view
55
Side-by-Side Installation
Side-by-side installation means a configuration in which a transformer panel, Power Cell panel and control panel
delivered as separate units are installed within one panel or by wiring between panels.
The following models are installed side by side in a block construction (Table 2.10).
2-kV class: 700 to 2750 HP
3-kV class: 1150 to 3700 kVA
4-kV class: 1250 to 5000 HP
6-kV class: All models
11-kV class: All models
Note: Models other than those indicated above are delivered with the transformer panel, Power Cell panel and control panel integrated
within a single frame.
On these models, eight holes are provided each on the transformer panel frame and Power Cell panel frame (refer to the
figure below).
Use M10 30L bolts, washers, S-washers, and nuts to join the sections.
Figure 2.21
2.4kV
Figure 2.21 Mounting Holes for Side-by-Side Installation (Drive: 2-kV Class, 700 HP)
Figure 2.22
3.0kV
Figure 2.22 Mounting Holes for Side-by-Side Installation (Drive: 3-kV Class, 1150 kVA)
56
4.16kV
Figure 2.23 Mounting Holes for Side-by-Side Installation (Drive: 4-kV Class, 1250 HP)
Figure 2.24
6.0kV
Figure 2.24 Mounting Holes for Side-by-Side Installation (Drive: 6-kV Class, 1600 kVA)
Figure 2.25
Mechanical
Installation
11.0kV
Figure 2.25 Mounting Holes for Side-by-Side Installation (Drive: 11-kV Class, 2650 kVA)
57
58
Model
CIMR-MV2
A6AA052
A6AA058
A6AA077
A6AA093
A6AA102
A6AA115
A6AA135
A6AA160
A6AA180
A6AA205 <2>
A6AA220 <2>
A6AA280 <2>
A6AA330 <2>
A6AA390 <2>
A6AA440 <2>
A6AA505 <2>
A6AA550 <2>
A6AA600 <2>
CCA035
CCA050
CCA070
CCA100
CCA140
CCA200 <1>
CCA260 <1>
CCA330 <1>
CCA400 <1>
CCA520 <1>
CCA650 <1>
Bottom
Dimension
Drawing
Figure 2.27
Figure 2.27
Figure 2.27
Figure 2.27
Figure 2.27
Figure 2.27
Figure 2.27
Figure 2.28
Figure 2.28
Figure 2.29
Figure 2.29
Figure 2.29
Figure 2.29
Figure 2.29
Figure 2.30
Figure 2.30
Figure 2.30
Figure 2.30
Figure 2.31
Figure 2.31
W2
W3
Mounting Holes
N - (mm)
720
720
720
720
720
720
720
730
730
855
855
855
855
855
1260
1360
1360
1360
980
1130
780
780
855
855
855
855
855
1260
1660
2260
2260
1430
1430
980
980
980
980
980
980
980
1220
1220
930
930
930
930
930
1030
1130
1530
1530
1530
1530
6 - 17
6 - 17
6 - 17
6 - 17
6 - 17
6 - 17
6 - 17
12 - 17
12 - 17
6-17
6-17
6-17
6-17
6-17
8-17
8-17
8-17
8-17
12-17
12-17
Mechanical
Installation
Voltage
Class
(kV)
59
Model
CIMR-MV2
DDA052
DDA058
DDA064
DDA077
DDA093
DDA102
DDA115
DDA125
DDA155 <1>
DDA190 <1>
DDA220 <1> <2>
DDA250 <1> <2>
DDA285 <1> <2>
DDA315 <1> <2>
DDA340 <1> <2>
DDA375 <1> <2>
DDA440 <1> <2>
DDA505 <1> <2>
DDA575 <1> <2>
11
Bottom
Dimension
Drawing
Figure 2.32
Figure 2.32
Figure 2.32
Figure 2.32
Figure 2.32
Figure 2.32
Figure 2.32
Figure 2.32
Figure 2.33
Figure 2.33
Figure 2.34
Figure 2.34
Figure 2.34
Figure 2.34
Figure 2.34
Figure 2.34
Figure 2.34
Figure 2.35
Figure 2.35
Figure 2.35
Figure 2.35
Figure 2.36
Figure 2.36
Figure 2.36
Figure 2.36
Figure 2.36
Figure 2.37
W2
W3
Mounting Holes
N - (mm)
720
720
720
720
720
720
720
720
730
730
1360
1360
1360
1360
1360
1660
2160
1180
1180
1280
1380
1760
1760
1760
1760
1760
1180
800
800
1260
1260
1260
1260
1260
2360
2860
1760
1760
2160
2160
1430
1430
1430
1430
1430
2160
1460
1460
1660
1660
1660
980
980
980
980
980
980
980
980
1200
1200
1030
1030
1030
1030
1030
1230
1230
1530
1530
1530
1530
1330
1330
1330
1330
1330
1470
6 - 17
6 - 17
6 - 17
6 - 17
6 - 17
6 - 17
6 - 17
6 - 17
12 - 17
12 - 17
8-17
8-17
8-17
8-17
8-17
8-17
8-17
14-17
14-17
14-17
14-17
10-17
10-17
10-17
10-17
10-17
14-17
60
FL
17
20
6-17
2.4kV
Cable inlet
20
W1
120
W1
120
8-17
20
2.4kV
Cable inlet
240
W2
120
Mechanical
Installation
W1
20
120
61
6-17
3.0kV
20
Cable inlet
20
120
W1
W2
120
Cable inlet
W1
120
240
W2
120
20
20
12-17
3.0kV
12-17
20
3.0kV
120
W1
W1
240
W2
W2
120
20
Cable inlet
62
20
6-17
4.16kV
Cable inlet
20
W1
120
W1
120
8-17
20
4.16kV
Cable inlet
W1
120
240
W2
120
20
8-17
20
6.0kV
Cable inlet
W1
240
W2
120
20
120
14-17
20
6.0kV
Mechanical
Installation
Figure 2.35
Cable inlet
W1
W1
240
W2
240
W3
120
20
120
63
10-17
20
11.0kV
Cable inlet
120
W1
240
W2
W2
20
120
14-17
20
11.0kV
Cable inlet
W1
W1
240
W2
240
W3
20
120
120
64
2.3 Dimensions
2.3
Dimensions
The FSDrive-MV1000 series dimensions and approximate masses are shown below.
Table 2.18 Drive Dimensions and Approximate Masses
Voltage
Class
(kV)
A6AA052
A6AA058
A6AA077
A6AA093
A6AA102
A6AA115
A6AA135
A6AA160 <1>
A6AA180 <1>
A6AA205 <2>
A6AA220 <2>
A6AA280 <2>
A6AA330 <2>
A6AA390 <2>
A6AA440 <2>
A6AA505 <2>
A6AA550 <2>
A6AA600 <2>
CCA035
CCA050
CCA070
CCA100
CCA140
CCA200 <1>
CCA260 <1>
CCA330 <1>
CCA400 <1>
CCA520 <1>
CCA650 <1>
Dimension
Drawing
No.
Width
Figure 2.38
Figure 2.39
Figure 2.40
Figure 2.41
Dimensions (mm)
Depth
Height
Height
Height
H1
H2
1680
1680
1680
1680
1680
1680
1680
3500
3500
1950
1950
1950
1950
1950
3000
3500
4100
4100
5300
5600
1050
1050
1050
1050
1050
1050
1050
1270
1270
1000
1000
1000
1000
1000
1100
1200
1600
1600
1600
1600
2800
2800
2800
2800
2800
2800
2800
2500
2500
2550
2550
2550
2550
2550
2550
2550
2550
2550
2800
2800
2550
2550
2550
2550
2550
2550
2550
2100
2100
2150
2150
2150
2150
2150
2150
2150
2150
2150
2400
2400
250
250
250
250
250
250
250
400
400
400
400
400
400
400
400
400
400
400
400
400
Approx. Mass
(kg) <3> <2>
2400
2400
2600
2600
2600
2800
2800
6000
6000
2100
2200
2400
2600
2800
4100
5500
7000
7400
8800
9900
Mechanical
Installation
Model
CIMR-MV2
65
2.3 Dimensions
Voltage
Class
(kV)
11
Model
CIMR-MV2
DDA052
DDA058
DDA064
DDA077
DDA093
DDA102
DDA115
DDA125
DDA155 <1>
DDA190 <1>
DDA220 <2>
DDA250 <2>
DDA285 <2>
DDA315 <2>
DDA340 <2>
DDA375 <2>
DDA440 <2>
DDA505 <2>
DDA575 <2>
DDA625 <2>
FFA035 <1>
FFA050 <1>
FFA070 <1>
FFA100 <1>
FFA140 <1>
FFA200 <1>
FFA260 <1>
FFA330 <1>
FFA400 <1>
FFA520 <1>
FFA650 <1>
HHA035 <1>
HHA050 <1>
HHA070 <1>
HHA100 <1>
HHA140 <1>
HHA200 <1>
HHA260 <1> <2>
HHA330 <1> <2>
HHA400 <1> <2>
HHA520 <1> <2>
HHA650 <1> <2>
Dimension
Drawing
No.
Figure 2.42
Figure 2.43
Figure 2.44
Figure 2.45
Width
Dimensions (mm)
Depth
Height
Height
Height
H1
H2
1680
1680
1680
1680
1680
1680
1680
1680
3500
3500
3100
3100
3100
3100
3100
4500
5500
6300
6300
7100
7300
5100
5100
5100
5100
5100
6900
1050
1050
1050
1050
1050
1050
1050
1050
1270
1270
1100
1100
1100
1100
1100
1300
1300
1600
1600
1600
1600
1400
1400
1400
1400
1400
1500
2800
2800
2800
2800
2800
2800
2800
2800
2500
2500
2550
2550
2550
2550
2550
2550
2550
2800
2800
2900
2900
2700
2700
2700
2700
2700
2700
2550
2550
2550
2550
2550
2550
2550
2550
2100
2100
2150
2150
2150
2150
2150
2150
2150
2400
2400
2400
2400
2400
2400
2400
2400
2400
2400
250
250
250
250
250
250
250
250
250
250
400
400
400
400
400
400
400
400
400
500
500
300
300
300
300
300
300
Approx. Mass
(kg) <3> <2>
2400
2400
2400
2600
2600
2600
2800
2800
6000
6000
3000
3300
3600
3900
4200
6600
8000
10100
11000
14500
17000
7600
7800
8000
8200
8400
10000
66
2.3 Dimensions
H1
H2
Figure 2.38
Max.
800 mm
2.4kV
Door opening
dimension
H1
H2
Figure 2.39
Max.
850 mm
2.4kV
Door opening
dimension
Mechanical
Installation
H1
H2
3.0kV
2
W
Max.
800 mm
Door opening
dimension
67
2.3 Dimensions
Figure 2.41
H1
H2
3.0kV
Max.
800 mm
Door opening
dimension
H1
H2
4.16kV
Max.
800 mm
Door opening
dimension
H1
H2
4.16kV
Max.
850 mm
Door opening
dimension
68
2.3 Dimensions
Figure 2.44
H1
H2
6.0kV
Max.
800 mm
Door opening
dimension
H1
H2
11.0kV
Max.
800 mm
Door opening
dimension
Mechanical
Installation
69
2.4
Storing Drives
When storing a drive in a warehouse or keeping an installed drive without the power being supplied, observe the
following precautions to secure its reliability.
NOTICE: When storing the drive, be sure to observe the precautions explained in this section. An incorrect storage method could
result in damage to, or failure of, the drive.
Surrounding Environment
Secure a storage environment that satisfies the conditions cited for the drives environmental specification refer to
Installation Environment on page 41.
Note that an ambient temperature of up to 50C is acceptable.
Store the spare parts without unpacking them. For details on the storage method, refer to Storing Spare Parts on
page 205.
Preparing a Drive for Storage
Storing an Installed Drive
To protect it from dust and water droplets, cover the whole drive with two layers of sheeting. The sheet should be at
least 0.1 mm thick.
Completely seal the bottom of the drive with sealant to prevent moisture and dust from entering the drive.
Protect every corner of the drive with shock-absorbing materials to prevent the sheet getting broken.
Storage in a Warehouse
Before storing the drive for a long period in a warehouse, carefully read Figure 2.46 and the following precautions.
To protect it from dust and water droplets, cover the whole drive with two layers of sheeting. The sheet should be at
least 0.1 mm thick.
Protect every corner of the drive with shock-absorbing materials to prevent the sheet getting broken.
Roll in the sheet under the bottom of the drive so that the drive will not absorb moisture from the floor.
Do not rest the drive directly on the floor but on 50 to 100 mm square timbers.
Place the timbers as shown in Figure 2.46 so that the whole bottom of the drive is evenly loaded.
Place the drive in the orientation indicated in the dimension drawings. Do not place it on its side or stack drives.
Adopt measures to prevent the drive getting scratched or damaged by external impacts.
Insert the silica gel into any drive openings to absorb moisture. As a guide to the appropriate quantity, use 1 kg per
cubic meter.
Replace the silica gel every three months. Note, however, that the period the silica gel remains effective differs
depending on the ambient humidity.
Provide supports or devise other measures to prevent the drive falling down.
The drive is not suited to storage outside a warehouse.
70
Shock-absorbing material
Front of drive
Square
timbers
50 to 100 mm
Square
timbers
Floor
Other Precautions
Devise measures to prevent the in-panel wiring and cables being damaged by rats or other possible causes.
Periodic Inspection
Inspect the following points every month.
The color of the silica gel has changed, indicating that moisture was absorbed.
(Use the type of silica gel that changes color and check absorbency based on the degree of color change.)
The drive is not wet due to humidity or roof leaks.
The drive is neither corroded nor rusted (both the interior and exterior).
Mechanical
Installation
NOTICE: Before turning on the power to the drive after a long period in storage, carefully check for moisture and dust.
Failure to comply could result in damage by fire or other damage.
71
72
3
Electrical Installation
This chapter describes the main circuit terminals, control circuit terminals, wiring
specifications, and notes on connections.
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
SAFETY MESSAGES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
STANDARD CONNECTION DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
TERMINALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
ROUTING CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
MAIN CIRCUIT WIRING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
CONTROL CIRCUIT WIRING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
CONNECTING TO A PC. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
EXTERNAL INTERLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
WIRING CHECK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
73
3.1
Safety Messages
DANGER
WARNING
Operating a drive with an emergency stop circuit whose operation has not been checked could result in death or serious
injury.
Confirm the drive I/O signals and external sequence before starting the test run.
Improper equipment grounding could result in death, serious injury, or fire by contacting the motor case.
Do not perform work on the drive while wearing loose clothing, jewelry, or without eye protection.
Even when the power supply of the medium-voltage main circuit to the drive is shut off, it takes some time for the
internal capacitors to discharge. Wait until the CHARGE LED goes off before starting inspection. While an electric
charge remains in the capacitor, the surface and inside of the Power Cell will carry a high voltage, so there will be a
risk of death or serious injury.
Use a ground wire of a gauge that complies with the technical standards for electrical equipment in the country where
the drive is being used. Keep the wiring as short as possible.
Improper equipment grounding could cause leakage current to flow to the drive. If so, the potential of the drives
ground terminals becomes unstable at some distance from the grounding point, resulting in death or serious injury.
74
WARNING
Always ground the ground terminals. Also be sure to carry out the following grounding work.
Improper equipment grounding could result in death or serious injury by an electric shock through contact with
ungrounded electrical equipment.
Ground terminals (EA):
grounding resistance of 10 or less
Control circuits (200 V or less): grounding resistance of 100 or less
Do not touch circuit boards while the power is on.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Do not use an improper voltage source.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive.
Failure to comply could result in damage to the drive and will void warranty.
Do not attempt to modify or alter the drive.
Yaskawa is not responsible for any modification of the drive made by the user.
Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.
Consider voltage tolerance levels and insulation in applications with a high input voltage or particularly long wiring
distances. Contact your Yaskawa representative or the nearest Yaskawa sales office.
The analog output terminals are for monitoring output frequency and current. These terminals are not used for controls
such as feedback control. Be careful not to create a short circuit between analog output terminals.
When connecting multiple drives to a single power supply, select a power supply with a capacity larger than the sum of
the power required by all the drives to be connected. Even when the power supply has sufficient capacity, the power
supply voltage may drop when the power is turned on, causing malfunction of connected devices if the power supply
has a large power impedance.
Electrical Installation
75
NOTICE
The area where the cables enter the bottom of the drive should be tightly sealed with fire-resistant putty so that no
open space remains. Make sure the entire peripheral areas around the channel base and the pit cover are tightly
sealed with the putty so that no opening remains.
A proper operating environment cannot be maintained if air or dust from the outside makes its way into the drive, and
can result in damage to the equipment.
Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time.
Improper wiring could result in drive malfunction due to loose terminal connections.
Do not short circuit the drive output terminals or connect the power supply lines to output terminals U, V and W of the
drive.
Incorrect wiring can result in damage to the drive. Carry out wiring that conforms to the wire gauges and tightening
torques described in this manual. Conduct a thorough check of wiring and sequences before turning the power on.
Select a breaker with sufficient capacity for the main circuit power supply side of the drive, taking the inrush current
from the transformer into account.
Inputs and outputs of the drive (main circuit) contain harmonic components that may adversely affect communication
devices, such as AM radios, used in the vicinity. Use high-voltage cables and ground any shielded cables. Separate
cables for control from high-current circuits (main circuit and relay sequence circuits) to avoid induction from
peripheral devices. (It is advisable to separate them by a distance of 30 cm or more.)
Connect input terminals U, V and W of the motor to output terminals U, V and W of the drive, pairing the terminal
codes. The phase orders of the motor terminals and drive terminals should also match.
The motor may run in reverse if the phase orders do not match.
Do not connect the AC power line to the output terminals of the drive.
Failure to comply could result in death or serious injury by fire as a result of drive damage.
Do not share the ground wire with other devices such as welding machines or large-current electrical equipment.
Failure to comply could result in drive or equipment malfunction due to short circuit.
76
3.2
The standard connection diagram for the drive is shown below. For the operating method, see Start-Up Programming &
Operation on page 105.
NOTICE: Consider voltage tolerance levels and insulation in applications with a high input voltage or particularly long wiring distances.
Contact your Yaskawa representative or the nearest Yaskawa sales office.
Class: 2 kV
Figure 3.1
U
V
W
Grounding of the
main circuit
terminal EA
(Option)
2.4kV
Ground resistance:
less than 10
RC
SC
CN4-2
Ground resistance:
less than 100
CN4-1
Output
voltage
RS-232
Current detection
resistance board
13
14
DI
1
2
3
6
7
External fault
reset
1
2
3
(Option)
1
2
3
(Option)
1
2
3
CN14-4
Reserved
Relay board
CN14-3
CN14-2
I/O
Reserved
10
Sequence output
terminals
Major fault
30
Output
(transfer
contact)
31
34
CN12-1
38
37
39
Minor fault
40
Medium-voltage
power shutdown
command
41
L47
L48
AO_1
GND
FG
ISO
AMP
L4
L5
L6
AO_2
GND
FG
ISO
AMP
L7
L8
L9
MC ANS
Analog output
terminals
Output frequency
4 to 20 mA DC
Output current
4 to 20 mA DC
215IF
or
218IF
(Ethernet)
35
36
Drive ready
26
27
28
Expansion PLC
board (option)
32
33
During run
CN14-1
Operation interlock
DriveWizard Plus MV
From expansion PLC board
CN11-1
RS-232
Relay circuit
Medium-voltage
primary panel on
USB
DO
Panel board
(Option)
200/220 Vac
15
1
2
3
RS-485
RJ-45
CN9
1
2
3
Relay circuit
Run
command
AI_1
GND
FG
ISO
AMP
USB
RJ-45
CN10-3
Sequence input
terminals
L1
L2
L3
CN13-2
Frequency reference
4 to 20 mA DC
CN13-1
Stop
command
CN21, 22
CN10-1 CN10-2
Grounding of the
control system
terminal ED
Digital operator
ISO
AMP
RS-232
To panel board
I/O or communication
board (option)
42
Relay circuit
Electrical Installation
L19
L20
L21
L22
L23
L24
L25
Phase-A signal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Line driver
output PG
PG
Phase-A/B/Z input
CN11-2
Relay
board
(option)
3
Digital output: 8 points
CN12-2
Complementary PG
board (option)
L19
L20
L21
L22
L23
L24
L25
Phase-A signal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Complementary
output PG
PG
Phase-A/B/Z input
77
Class: 3 kV
Figure 3.2
U
V
W
Grounding of the
main circuit
terminal EA
3.0kV
(Option)
Ground resistance:
less than 10
RC
SC
CN4-2
Ground resistance:
less than 100
Current detection
Resistance board
L1
L2
L3
AI_1
GND
FG
ISO
AMP
CN13-2
13
14
15
DI
1
2
3
Reserved
6
8
1
2
3
1
2
3
(Option)
1
2
3
10
Sequence output
terminals
Major fault
30
Output
(transfer
contact)
31
34
CN12-1
38
37
39
Minor fault
40
Medium-voltage
Power shutdown
Command
41
ISO
AMP
L4
L5
L6
AO_2
GND
FG
ISO
AMP
L7
L8
L9
MC ANS
Analog output
terminals
Output frequency
4 to 20 mA DC
Output current
4 to 20 mA DC
215IF
or
218IF
(Ethernet)
35
36
Drive ready
AO_1
GND
FG
MC ON
Expansion PLC
board (option)
32
33
During run
L47
L48
CN14-4
(Option)
Reserved
26
27
28
CN14-3
External fault
reset
Relay board
CN14-2
I/O
CN14-1
Operation interlock
DriveWizard Plus MV
From expansion PLC board
CN11-1
RS-232
Relay circuit
Medium-voltage
Primary panel on
USB
DO
Panel board
(Option)
200/220 Vac
Relay circuit
Run
command
1
2
3
RS-485
RJ-45
CN9
Sequence input
terminals
1
2
3
USB
RJ-45
CN10-3
Frequency reference
4 to 20 mA DC
CN13-1
Stop
command
CN4-1
Output
voltage
RS-232
CN21, 22
CN10-1 CN10-2
Grounding of the
control system
terminal ED
Digital operator
ISO
AMP
RS-232
To panel board
I/O or communication
board (option)
42
Relay circuit
L19
L20
L21
L22
L23
L24
L25
Phase-A signal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Line driver
output PG
PG
Phase-A/B/Z input
CN11-2
Relay
board
(option)
Complementary PG
board (option)
L19
L20
L21
L22
L23
L24
L25
Phase-A dignal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Complementary
output PG
PG
Phase-A/B/Z input
78
Class: 4 kV
Figure 3.3
U
V
W
Grounding of the
main circuit
terminal EA
4.16kV
(Option)
Ground resistance:
less than 10
RC
SC
CN4-2
CN4-1
Output
voltage
RS-232
Current detection
resistance board
AI_1
GND
FG
ISO
AMP
CN13-2
13
14
DI
1
2
3
6
8
1
2
3
(Option)
1
2
3
10
Sequence output
terminals
30
Output
(transfer
contact)
31
35
34
CN12-1
36
Drive ready
38
37
39
Minor fault
40
Medium-voltage
power shutdown
command
41
AO_2
GND
FG
ISO
AMP
L7
L8
L9
Analog output
terminals
Output frequency
4 to 20 mA DC
Output current
4 to 20 mA DC
215IF
or
218IF
(Ethernet)
33
During run
ISO
AMP
L4
L5
L6
MC ANS
Expansion PLC
board (option)
32
Major fault
AO_1
GND
FG
MC ON
CN14-4
(Option)
Reserved
L47
L48
CN14-3
External fault
reset
Relay board
Reserved
1
2
3
CN14-2
I/O
CN14-1
Operation interlock
26
27
28
CN11-1
DriveWizard Plus MV
From expansion PLC board
Relay circuit
Medium-voltage
primary panel on
RS-232
DO
USB
(Option)
200/220 Vac
15
RS-485
Relay circuit
Run
command
1
2
3
USB
RJ-45
Panel board
CN9
Sequence input
terminals
1
2
3
RJ-45
CN10-3
Frequency reference
4 to 20 mA DC
L1
L2
L3
CN13-1
Stop
command
CN21, 22
Ground resistance:
less than 100
CN10-1 CN10-2
Grounding of the
control system
terminal ED
Digital operator
ISO
AMP
RS-232
To panel board
I/O or communication
board (option)
42
Relay circuit
L19
L20
L21
L22
L23
L24
L25
Phase-A signal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Line driver
output PG
PG
CN11-2
Electrical Installation
Phase-A/B/Z input
Relay
board
(option)
Complementary PG
board (option)
L19
L20
L21
L22
L23
L24
L25
Phase-A signal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Complementary
output PG
PG
Phase-A/B/Z input
79
Class: 6 kV
Figure 3.4
S
T
U
V
W
Grounding of the
main circuit
terminal EA
RC
SC
CN4-2
ISO
AMP
CN21, 22
CN4-1
Output
voltage
RS-232
Ground resistance:
less than 100
Current detection
resistance board
L1
L2
L3
AI_1
GND
FG
ISO
AMP
CN13-2
DI
1
2
3
Reserved
6
8
1
2
3
(Option)
1
2
3
10
Sequence output
terminals
30
Output
(transfer
contact)
31
35
34
CN12-1
CN12-1
36
38
Drive ready
37
39
Minor fault
AO_2
GND
FG
ISO
AMP
L7
L8
L9
Analog output
terminals
Output frequency
4 to 20 mA DC
Output current
4 to 20 mA DC
215IF
or
218IF
(Ethernet)
33
During run
ISO
AMP
L4
L5
L6
MC ANS
Expansion PLC
board (option)
32
Major fault
AO_1
GND
FG
MC ON
CN14-4
(Option)
Reserved
L47
L48
CN14-3
External fault
reset
Relay board
1
2
3
CN14-2
I/O
CN14-1
Operation interlock
26
27
28
CN11-1
DriveWizard Plus MV
From expansion PLC board
Relay Circuit
Medium-voltage
Primary panel on
RS-232
DO
200/220 Vac
USB
(Option)
Relay circuit
Run
command
1
2
3
RS-485
RJ-45
Panel board
CN9
Sequence input
terminals
1
2
3
USB
RJ-45
CN10-3
Frequency reference
4 to 20 mA DC
CN13-1
Digital operator
CN10-1 CN10-2
Grounding of the
control system
terminal ED
Stop
command
6.0kV
(Option)
Ground resistance:
less than 10
RS-232
To panel board
I/O or communication
board (option)
40
Medium-voltage
power shutdown
command
41
42
Relay circuit
L19
L20
L21
L22
L23
L24
L25
Phase-A signal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Line driver
output PG
PG
Phase-A/B/Z input
CN11-2
Relay
board
(option)
Complementary PG
board (option)
L19
L20
L21
L22
L23
L24
L25
Phase-A signal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Complementary
output PG
PG
Phase-A/B/Z input
80
Class: 11 kV
Figure 3.5
U
V
W
Grounding of the
main circuit
terminal EA
11.0kV
(Option)
Ground resistance:
less than 10
RC
SC
CN4-2
Ground resistance:
less than 100
Current detection
Resistance board
L1
L2
L3
AI_1
GND
FG
ISO
AMP
CN13-2
13
14
15
DI
1
2
3
Reserved
6
8
1
2
3
1
2
3
(Option)
1
2
3
10
Sequence output
terminals
Major fault
30
Output
(transfer
contact)
31
34
CN12-1
38
37
39
Minor fault
40
Medium-voltage
Power shutdown
Command
41
ISO
AMP
L4
L5
L6
AO_2
GND
FG
ISO
AMP
L7
L8
L9
MC ANS
Analog output
terminals
Output frequency
4 to 20 mA DC
Output current
4 to 20 mA DC
215IF
or
218IF
(Ethernet)
35
36
Drive ready
AO_1
GND
FG
MC ON
Expansion PLC
board (option)
32
33
During run
L47
L48
CN14-4
(Option)
Reserved
26
27
28
CN14-3
External fault
reset
Relay board
CN14-2
I/O
CN14-1
Operation interlock
DriveWizard Plus MV
From expansion PLC board
CN11-1
RS-232
Relay circuit
Medium-voltage
Primary panel on
USB
DO
Panel board
(Option)
200/220 Vac
Relay circuit
Run
command
1
2
3
RS-485
RJ-45
CN9
Sequence input
terminals
1
2
3
USB
RJ-45
CN10-3
Frequency reference
4 to 20 mA DC
CN13-1
Stop
command
CN4-1
Output
voltage
RS-232
CN21, 22
CN10-1 CN10-2
Grounding of the
control system
terminal ED
Digital operator
ISO
AMP
RS-232
To panel board
I/O or communication
board (option)
42
Relay circuit
L19
L20
L21
L22
L23
L24
L25
Phase-A signal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Line driver
output PG
PG
Phase-A/B/Z input
Complementary PG
board (option)
L19
L20
L21
L22
L23
L24
L25
Phase-A dignal
Phase-B signal
12 V or 5.5 V 5%,
max. 200 mA
Ground
Electrical Installation
CN11-2
Relay
board
(option)
Complementary
output PG
PG
Phase-A/B/Z input
81
3.3 Terminals
3.3
Terminals
Front view
2.4kV
B
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6
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6
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6
6
%
6
6
%
E
Transformer panel
A Cooling fan
B Power Cell
C Control circuit terminals
Grounding terminal ED
Control panel
Front view
Left side view
3.0kV
A
Power Cell
panel
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F
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U
T
Transformer
panel
V W
E
Control panel
A Cooling fan
B Power Cell
C Control circuit terminals
Grounding terminal ED
82
3.3 Terminals
Figure 3.8
Front view
4.16kV
B
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$0.
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6
6
%
6
6
%
6
6
%
E
Transformer panel
A Cooling fan
B Power Cell
C Control circuit terminals
Grounding terminal ED
Control panel
Front view
6.0kV
V W
A Cooling fan
B Power Cell
C Control circuit terminals
Grounding terminal ED
Control panel
Electrical Installation
Transformer panel
83
3.3 Terminals
Figure 3.10
11.0kV
Front view
B
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4%
5%
Transformer panel
A Cooling fan
B Power Cell
C Control circuit terminals
Grounding terminal ED
Control panel
84
3.4
Routing Cables
The structure of the terminals conforms to JCS standards stipulated by the Japanese Electric Wire & Cable Makers
Association. Route the cables according to the JCS standards appropriate for the input voltage used.
Examples of cable routing are shown below.
Note: Secure the cables with cable brackets. Do not secure them at an intermediate point between the cable bracket and control circuit
terminals. Prepare cable brackets suitable for the size of the cables used.
Front view
Transformer panel
2.4kV
Control panel
$0.
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6
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6
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6
6
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E
Electrical Installation
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E
6
6
%
A
B
C
D
Cooling fan
Power Cell
Control circuit terminal
Main circuit output terminals U, V and W
E
F
G
H
85
Front view
3.0kV
Control panel
A
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V W
Transformer
panel
E
H
F
A
B
C
D
E
Cooling fan
Power Cell
Control circuit terminal
Main circuit output terminals U, V and W
Cable bracket clamp
F
G
H
I
Front view
Transformer panel
4.16kV
Control panel
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6
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6
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6
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A
B
C
D
E
Cooling fan
Power Cell
Control circuit terminal
Main circuit output terminals U, V and W
Cable bracket clamp
F
G
H
I
86
Front view
6.0kV
Transformer panel
Control panel
A
B
C
D
E
Cooling fan
Power Cell
Control circuit terminal
Main circuit output terminals U, V and W
Cable bracket clamp
F
G
H
I
Front view
11.0kV
Transformer panel
Control panel
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5%
Electrical Installation
D
E
A
B
C
D
E
G
H
Cooling fan
Power Cell
Control circuit terminal
Main circuit output terminals U, V and W
Cable bracket clamp
F
G
H
I
87
L
K
Calking
(plugs any opening)
A
J
Pit cover
Pit loop
angle
H
C
E
G
Wiring pit
A
B
C
D
E
F
Bracket
Fire-resistant putty
Calking (plugs any opening)
Pit cover (plugs any opening)
Panel support base
Cable
G
H
I
J
K
L
Ground wire
Base of enclosure panel
Grounding bar
Bracket ground
Shield ground
Cable terminal control
Figure 3.17 Area Around the Drive Channel Base and Pit Cover
88
3.5
This section describes the functions of the main circuit terminals, and the specifications, and procedures required to
safely and properly wire the main circuit in the drive.
NOTICE: Do not solder the ends of wire connections to the drive. Soldered wiring connections can loosen over time. Improper wiring
could result in drive malfunction due to loose terminal connections.
Terminal Name
Specifications
Main circuit AC three-phase inputs
2.4 kVac
3.0/3.3 kVac
4.16 kVac
6.0/6.6 kVac
10.5/11 kVac
50 Hz/60 Hz
Output Terminals
Table 3.2 Main Circuit Output Terminals
Terminal Code
Terminal Name
Specifications
Main circuit AC three-phase outputs (sinusoidal wave, proportional to input
voltage)
2.4 kVac
3.0/3.3 kVac
4.16 kVac
6.0/6.6 kVac
10.5/11 kVac
50 Hz/60 Hz
NOTICE: Do not short circuit the drive output terminals or connect the power supply lines to output terminals U, V and W of the drive.
Incorrect wiring can result in damage to the drive. Carry out wiring that conforms to the wire gauges and tightening torques
described in this manual. Conduct a thorough check of wiring and sequences before turning the power on.
Electrical Installation
NOTICE: Select a main circuit power supply with a capacity larger than that of the drive to be connected. Inputs and outputs of the
drive (main circuit) contain harmonic components that may adversely affect communication devices, such as AM radios,
used in the vicinity. Use high-voltage cables and ground any shielded cables. Separate cables for control from high-current
circuits (main circuit and relay sequence circuits) to avoid induction from peripheral devices. (It is advisable to separate them
by a distance of 30 cm or more.)
89
3 wire resistance (/km) wire length (m) motor rated current (A) 10-3
Note: The following conditions are assumed about the operating environment of the recommended wires for main circuit use.
ambient temperature of 40C max., wiring distance less than 100 m, and use at the rated current value.
Class: 2 kV
Table 3.3 Wire Gauge and Torque Specifications (Class: 2 kV)
Voltage Class
(kV)
Model
CIMRMV2A6AA
Rated Output
Current
(A)
Function
Terminal
Code
Terminal
Screw Size
Tightening
Toque
(Nm)
52
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
60
Ground
EA
M8
8.9 to 10.8
58
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
80
Ground
EA
M8
8.9 to 10.8
77
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
125
Ground
EA
M8
8.9 to 10.8
93
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
125
Ground
EA
M8
8.9 to 10.8
102
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
125
Ground
EA
M8
8.9 to 10.8
115
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
150
Ground
EA
M8
8.9 to 10.8
135
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
150
Ground
EA
M8
8.9 to 10.8
160
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
200
Ground
EA
M10
18.0 to 23.0
180
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
200
Ground
EA
M10
18.0 to 23.0
205
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
300
Ground
EA
M10
18.0 to 23.0
052
058
077
093
102
2
115
135
160
180
205 <1>
90
Applicable
Wire Size
mm2 (AWG)
22 to 100
(4 to 4/0)
5.5 to 14
(10 to 6)
22 to 100
(4 to 4/0)
5.5 to 14
(10 to 6)
38 to 100
(2 to 4/0)
5.5 to 14
(10 to 6)
38 to 100
(2 to 4/0)
5.5 to 14
(10 to 6)
38 to 100
(2 to 4/0)
5.5 to 14
(10 to 6)
38 to 100
(2 to 4/0)
22 to 60
(10 to 6)
38 to 100
(2 to 4/0)
22 to 60
(10 to 6)
38 to 100
(2 to 4/0)
22 to 60
(10 to 6)
38 to 100
(2 to 4/0)
22 to 60
(10 to 6)
60 to 100
(1/0 to 4/0)
22 to 150
(4 to 300MCM)
Model
CIMRMV2A6AA
Rated Output
Current
(A)
Terminal
Code
Terminal
Screw Size
Tightening
Toque
(Nm)
Function
220
I/O
R, S, T, U, V, W
M10
18.0 to 23.0
300
Ground
EA
M10
18.0 to 23.0
280
I/O
R, S, T, U, V, W
M12
31.5 to 39.5
400
Ground
EA
M12
31.5 to 39.5
330
I/O
R, S, T, U, V, W
M12
31.5 to 39.5
400
Ground
EA
M12
31.5 to 39.5
390
I/O
R, S, T, U, V, W
M12
31.5 to 39.5
400
Ground
EA
M12
31.5 to 39.5
440
I/O
R, S, T, U, V, W
M12
31.5 to 39.5
600
Ground
EA
M16
78.5 to 98.0
505
I/O
R, S, T, U, V, W
M12
31.5 to 39.5
600
Ground
EA
M16
78.5 to 98.0
550
I/O
R, S, T, U, V, W
M16
78.5 to 98.0
800
Ground
EA
M16
78.5 to 98.0
600
I/O
R, S, T, U, V, W
M16
78.5 to 98.0
800
Ground
EA
M16
78.5 to 98.0
220 <1>
280 <1>
330 <1>
390 <1>
440 <1>
505 <1>
550 <1>
600 <1>
Applicable
Wire Size
mm2 (AWG)
60 to 100
(1/0 to 4/0)
22 to 150
(4 to 300MCM)
150 to 325
(300MCM to
600MCM)
60 to 200
(1/0 to 400MCM)
150 to 325
(300MCM to
600MCM)
60 to 200
(1/0 to 400MCM)
150 to 325
(300MCM to
600MCM)
60 to 200
(1/0 to 400MCM)
150 to 325
(300MCM to
600MCM)
150 to 325
(300MCM to
600MCM)
150 to 325
(300MCM to
600MCM)
150 to 325
(300MCM to
600MCM)
150 to 325
(300MCM to
600MCM)
150 to 325
(300MCM to
600MCM)
150 to 325
(300MCM to
600MCM)
150 to 325
(300MCM to
600MCM)
Electrical Installation
91
Model
CIMRMV2CCA
035
050
070
100
140
200
260
330
400
520
650
92
Rated Output
Current
(A)
Terminal
Code
Terminal
Screw Size
Tightening
Toque
(Nm)
Applicable
Wire Size
(mm)
Function
35
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
60
Ground
EA
M8
8.9 to 10.8
5.5 to 14
50
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
60
Ground
EA
M8
8.9 to 10.8
5.5 to 14
70
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
80
Ground
EA
M8
8.9 to 10.8
5.5 to 22
100
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
125
Ground
EA
M8
8.9 to 10.8
5.5 to 38
140
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
150
Ground
EA
M8
8.9 to 10.8
22 to 60
200
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
200
Ground
EA
M10
18.0 to 23.0
22 to 100
260
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
60 to 100
300
Ground
EA
M10
18.0 to 23.0
22 to 150
330
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
400
Ground
EA
M12
31.5 to 39.5
60 to 200
400
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
400
Ground
EA
M12
31.5 to 39.5
60 to 200
520
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
600
Ground
EA
M16
78.5 to 98.0
150 to 325
650
I/O
R,S,T,U,V,W
M16
78.5 to 98.0
150 to 325
800
Ground
EA
M16
78.5 to 98.0
150 to 325
058
064
077
093
102
115
125
4
155
190
220 <1>
Rated Output
Current
(A)
Terminal
Code
Terminal
Screw
Size
Tightening
Torque
(Nm)
Applicable
Wire Size
mm2 (AWG)
Function
52
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100 (4 to 4/0)
60
Ground
EA
M8
8.9 to 10.8
5.5 to 14 (10 to 6)
58
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100 (4 to 4/0)
80
Ground
EA
M8
8.9 to 10.8
5.5 to 14 (10 to 6)
64
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100 (4 to 4/0)
80
Ground
EA
M8
8.9 to 10.8
5.5 to 14 (10 to 6)
77
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100 (2 to 4/0)
125
Ground
EA
M8
8.9 to 10.8
5.5 to 38 (10 to 2)
93
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100 (2 to 4/0)
125
Ground
EA
M8
8.9 to 10.8
5.5 to 38 (10 to 2)
102
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100 (2 to 4/0)
125
Ground
EA
M8
8.9 to 10.8
5.5 to 38 (10 to 2)
115
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100 (2 to 4/0)
150
Ground
EA
M8
8.9 to 10.8
22 to 60 (4 to 1/0)
125
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100 (2 to 4/0)
150
Ground
EA
M8
8.9 to 10.8
22 to 60 (4 to 1/0)
155
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100 (2 to 4/0)
200
Ground
EA
M10
18.0 to 23.0
22 to 100 (4 to 4/0)
190
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100 (2 to 4/0)
200
Ground
EA
M10
18.0 to 23.0
22 to 100 (4 to 4/0)
220
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
300
Ground
EA
M10
18.0 to 23.0
250
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
300
Ground
EA
M10
18.0 to 23.0
285
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
400
Ground
EA
M12
31.5 to 39.5
315
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
400
Ground
EA
M12
31.5 to 39.5
340
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
400
Ground
EA
M12
31.5 to 39.5
250 <1>
285 <1>
315 <1>
340 <1>
22 to 150
(4 to 300MCM)
60 to 100
(1/0 to 4/0)
22 to 150
(4 to 300MCM)
150 to 325
(300MCM to 600MCM)
60 to 200
(1/0 to 400MCM)
150 to 325
(300MCM to 600MCM)
60 to 200
(1/0 to 400MCM)
150 to 325
(300MCM to 600MCM)
60 to 200
(1/0 to 400MCM)
93
Electrical Installation
Rated Output
Current
(A)
Terminal
Code
Terminal
Screw
Size
Tightening
Torque
(Nm)
Function
375
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
400
Ground
EA
M12
31.5 to 39.5
440
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
600
Ground
EA
M16
78.5 to 98.0
505
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
600
Ground
EA
M16
78.5 to 98.0
575
I/O
R,S,T,U,V,W
M16
78.5 to 98.0
800
Ground
EA
M16
78.5 to 98.0
650
I/O
R,S,T,U,V,W
M16
78.5 to 98.0
800
Ground
EA
M16
78.5 to 98.0
375 <1>
440 <1>
505 <1>
575 <1>
625 <1>
Applicable
Wire Size
mm2 (AWG)
150 to 325
(300MCM to 600MCM)
60 to 200
(1/0 to 400MCM)
150 to 325
(300MCM to 600MCM)
150 to 325
(300MCM to 600MCM)
150 to 325
(300MCM to 600MCM)
150 to 325
(300MCM to 600MCM)
150 to 325
(300MCM to 600MCM)
150 to 325
(300MCM to 600MCM)
150 to 325
(300MCM to 600MCM)
150 to 325
(300MCM to 600MCM)
94
Model
CIMRMV2FFA
035
050
070
100
140
200
260
330
400
520
Terminal
Code
Terminal
Screw Size
Tightening
Toque
(Nm)
Applicable
Wire Size
(mm2)
Function
35
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
60
Ground
EA
M8
8.9 to 10.8
5.5 to 14
50
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
60
Ground
EA
M8
8.9 to 10.8
5.5 to 14
70
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
80
Ground
EA
M8
8.9 to 10.8
5.5 to 22
100
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
125
Ground
EA
M8
8.9 to 10.8
5.5 to 38
140
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
150
Ground
EA
M8
8.9 to 10.8
22 to 60
200
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
200
Ground
EA
M10
18.0 to 23.0
22 to 100
260
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
60 to 100
300
Ground
EA
M10
18.0 to 23.0
22 to 150
330
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
400
Ground
EA
M12
31.5 to 39.5
60 to 200
400
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
400
Ground
EA
M12
31.5 to 39.5
60 to 200
520
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
600
Ground
EA
M16
78.5 to 98.0
150 to 325
650
I/O
R,S,T,U,V,W
M16
78.5 to 98.0
150 to 325
800
Ground
EA
M16
78.5 to 98.0
150 to 325
Electrical Installation
650
Rated Output
Current
(A)
95
Model
CIMRMV2CCA
035
050
070
100
140
11
200
260 <1>
330 <1>
400 <1>
520 <1>
650 <1>
Rated Output
Current
(A)
Terminal
Code
Terminal
Screw Size
Tightening
Toque
(Nm)
Applicable
Wire Size
(mm2)
Function
35
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
60
Ground
EA
M8
8.9 to 10.8
5.5 to 14
50
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
60
Ground
EA
M8
8.9 to 10.8
5.5 to 14
70
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
22 to 100
80
Ground
EA
M8
8.9 to 10.8
5.5 to 22
100
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
125
Ground
EA
M8
8.9 to 10.8
5.5 to 38
140
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
150
Ground
EA
M8
8.9 to 10.8
22 to 60
200
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
38 to 100
200
Ground
EA
M10
18.0 to 23.0
22 to 100
260
I/O
R,S,T,U,V,W
M10
18.0 to 23.0
60 to 100
300
Ground
EA
M10
18.0 to 23.0
22 to 150
330
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
400
Ground
EA
M12
31.5 to 39.5
60 to 200
400
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
400
Ground
EA
M12
31.5 to 39.5
60 to 200
520
I/O
R,S,T,U,V,W
M12
31.5 to 39.5
150 to 325
600
Ground
EA
M16
78.5 to 98.0
150 to 325
650
I/O
R,S,T,U,V,W
M16
78.5 to 98.0
150 to 325
800
Ground
EA
M16
78.5 to 98.0
150 to 325
96
NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper
grounding could result in drive or equipment malfunction.
NOTICE: When using more than one drive, follow the instructions in this manual and ensure that the ground wires do not form a loop.
Improper grounding could result in drive or equipment malfunction.
When using more than one drive, ground them as shown below. Do not loop the ground wire.
Electrical Installation
WARNING! Electrical Shock Hazard. Always ground the ground terminals. Also be sure to carry out the following grounding work.
Improper equipment grounding could result in death or serious injury by an electric shock through contact with
ungrounded electrical equipment.
Ground terminals (EA): Grounding resistance of 10 or less
Control circuits (200 V or less): Grounding resistance of 100 or less
Figure 3.18
Not
Good
OK
97
3.6
Analog input
terminals
Terminal
Signal Name
L1
L2
Signal Level
4 to 20 mA DC,
0 to 60 Hz
Output frequency
4 to 20 mA DC,
0 to 60 Hz
Output current
4 to 20 mA DC,
0 to 150%
L3
L4
L5
Analog output
terminals
L6
L7
L8
Terminal Function
L9
Terminal
1
2
3
4
5
Sequence
input
terminals
Signal Name
Medium-voltage primary
panel on
Operation interlock
Reserved
7
External fault reset
8
9
Reserved
10
Signal Level
Contact input
220 Vac/8 mA
Contact input
220 Vac/8 mA
Contact input
220 Vac/8 mA
Terminal Function
ON: Reset
Contact input
ON: Run
13
14
15
98
220 Vac/8 mA
OFF: Stop
Signal Name
Major fault
During run
Drive ready
32
33
34
35
36
Sequence output
terminals
37
38
39
Minor fault
40
41
42
Terminals for
inrush current
suppression
circuit
Medium-voltage power
shutdown command
28
220 Vac/10 A,
24 Vdc/10 A
28
L47
L48
L19
L20
L21
Line driver
PG interface PG-X3
(Option)
MC_ON signal
(Output in response to Drive
Ready)
220 Vac/10 A,
24 Vdc/10 A
Contact output
220 Vac/8 mA
L22
MC_ANS signal
(Closed by answer from inrush
current suppression panel)
L24
Output voltage:
12 V 5% or 5.5 V 5%
Max. output current: 200 mA
L25
Ground
L19
L20
L23
Terminals for
the PG <1>
26
27
Terminal Function
30
31
Signal Level
L21
L22
L23
Complementary type
PG interface PG-B3
(Option)
PG power supply
Electrical Installation
Type
L24
Output voltage: 12 V 5%
Max. output current: 200 mA
L25
Ground
<1> When a PG interface is mounted, either a line driver PG interface or a complementary type PG interface is prepared.
Note: Depending on a parameter setting, either one or two boards can be inserted. In this table, it is assumed that one board is inserted.
99
Terminal
Terminal Function
RC
SC
200/220 Vac
50/60 Hz
Ground terminal
ED
(Option)
L1 to L9
L19 to L25
L47 to L48
1 to 42
26 to 28
Reserved
ED
RC1
SC1 (Option)
RC
SC
$0.
Terminal Screw
Size
Analog
input and
L1 to L9
M3.5
output
terminals
Sequence
input and
1 to 42
M3.5
output
terminals
Terminals
for inrush
26 to 28
M3.5
current
L47 to L48
suppression
circuit
Control
power
RC
M5
supply
SC
input
terminals
100
Tightening
Torque
Nm
Applicable Gauge
mm2
(AWG)
Recommended
Gauge
mm2
(AWG)
0.8 to 1.0
0.5 to 2 <2>
(20 to 14)
1.25 (12)
0.8 to 1.0
0.5 to 2 <2>
(20 to 14)
1.25 (12)
0.8 to 1.0
0.5 to 2 <2>
(20 to 14)
1.25 (12)
2 to 2.5
8 to 14 <2>
(8 to 6)
8 (8)
Wire Type
Terminal
Type
Terminal Screw
Size
Tightening
Torque
Nm
Applicable Gauge
mm2
(AWG)
Recommended
Gauge
mm2
(AWG)
Wire Type
Ground
input
terminals
ED
M5
2 to 2.5
8 to 14 <2>
(20 to 14)
8 (8)
Terminals
for the PG
L19 to L25
M3.5
0.8 to 1.0
0.5 to 2 <2>
(20 to 14)
1.25 (12)
<1> Use shielded twisted-pair wires to input an external speed (frequency) reference.
<2> The size of the round crimp terminals must meet the standards in the country where the drive is being used.
Use shielded twisted-pair wires for analog I/O (terminals L1 to L9) wirings to prevent malfunctions caused by noise.
Tighten all terminal screws to the specified tightening torque.
Use round crimp terminals to connect signal wires to the terminal block.
Use a Phillips screw driver to tighten terminal screws.
WARNING! Electrical Shock Hazard. Do not touch circuit boards while the power is on. Failure to comply could result in death or
serious injury.
NOTICE: When wiring the control circuit, separate it from the main circuit wiring (terminals R, S, T, U, V and W) and other power lines.
Improper grounding could result in drive malfunction.
Electrical Installation
NOTICE: Insulate the shielded wires of the drive, e.g. with tape, to prevent their contact with other signal lines or devices. Failure to
comply could result in drive or equipment malfunction due to short circuit.
101
3.7 Connecting to a PC
3.7
Connecting to a PC
59
75$
12
2.%
(B type)
USB cable
(AB type)
(A type)
PC
102
3.8
External Interlock
With applications that may be affected if the drive faults out, always interlock the Fault and Drive ready sequence
output signals.
Drive Ready
When the Drive ready signal has been set to the sequence output, that output will close whenever the drive is ready to
accept a Run command or is already running. During faults, the output is open. It will also switch off and remain off
when the drive is unable to run even if a Run command is entered although no fault signal is output. The Drive ready
signal goes off under the following conditions.
Drive
Primary panel on
Drive internal
circuit
Run command
Drive ready
circuit
Drive ready
Run
command
External interlock
Interlock established <1>
Secondary panel on
Electrical Installation
Example of interlock
signal input <2>
Figure 3.22
<1> External interlock signifies conditions where machinery or equipment could be damaged if the drive or motor is run outside
the scope of its specifications.
<2> Always allocate necessary signals for protecting the system as external interlock signals.
Examples: Machine lubrication unit normal (N.O. contact), emergency stop normal (N.O. contact), etc.
Figure 3.21 Interlock Circuit Example
103
3.9
Wiring Check
Checks
After wiring work, check that all wiring has been completed. Do not perform a buzzer check on control circuits. Confirm
the following items.
104
4
Start-Up Programming & Operation
This chapter describes the performance of digital operator, each mode of digital operator and
the operation of Auto-Tuning and others.
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
USING THE DIGITAL OPERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
THE DRIVE AND PROGRAMMING MODES . . . . . . . . . . . . . . . . . . . . . . . . . . . .
START-UP FLOWCHARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
POWER UP AND CHECKING THE OPERATION DISPLAY STATUS . . . . . . . .
AUTO-TUNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
NO-LOAD OPERATION TEST RUN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TEST RUN WITH LOAD CONNECTED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
VERIFYING PARAMETER SETTINGS AND BACKING UP CHANGES. . . . . . .
106
107
111
118
121
122
128
130
131
105
4.1
Section Safety
DANGER
Incorrect handling could result in an electric shock. Make sure that the drive panel doors are closed before turning on
the main power supply.
The diagrams in this section may be indicated with the doors open to show details. Be sure to close the doors before
operating the drive and run the drive it in accordance with the instructions in this manual.
WARNING
Failure to comply could result in death or serious injury. A communication error between the digital operator keypad
and the drives internal control board may make it impossible to stop the drive with the digital operator.
After an emergency stop circuit has been wired, check to make sure it is operating properly.
Failure to comply could result in death or serious injury. The emergency stop circuit may fail to operate if left
unchecked. The user is fully responsible for properly wiring the emergency circuit.
Some systems may start moving in response to the supply of power alone, resulting in death or serious injury.
Make sure that there are no personnel around the drive, motor and machine before turning the power on. Also check
that couplings with motors, shaft keys and machinery are properly protected.
106
4.2
Use the digital operator to enter run and stop commands, display data, edit parameters, as well as display fault and alarm
information.
ALM
12
F1
11
F2
ESC
LO
RE
RESET
ENTER
10
RUN
9
8
STOP
1
F2
Name
Function Key
(F1, F2)
ESC Key
RESET Key
RUN
The functions assigned to F1 and F2 vary depending on the menu that is currently displayed. The
name of each function appears in the lower half of the display window. Refer to LCD Display on
page 108 for the details of the functions assigned.
Up Arrow Key
6
STOP
RUN Key
Function
ENTER Key
LO/RE Selection
Key <2>
10
RUN Light
Lit while the drive is operating the motor. Refer to ALARM (ALM) LED Displays on page 109 for
the details.
LO/RE Light
Lit while the digital operator is selected to run the drive (LOCAL mode).
Refer to ALARM (ALM) LED Displays on page 109 for the details.
11
12
LO
RE
Start-Up Programming
& Operation
No.
107
LCD Display
Figure 4.2
4
5
8
9
Figure 4.2 LCD Display
Name
3
4
Ready
Data Display
Frequency
Reference
Assignment <1>
LO/RE
Display <2>
Function Key 1
(F1)
FWD/REV
Function Key 2
(F2)
Display
MODE
MONITR
VERIFY
PRMSET
A.TUNE
SETUP
DRV
PRG
Rdy
OPR
AI
COM
OP
RP
RSEQ
LSEQ
RREF
LREF
Content
Displayed when in Mode Selection.
Displayed when in Monitor Mode.
Indicates the Verify Menu.
Displayed when in Parameter Setting Mode.
Displayed during Auto-Tuning.
Displayed when in Setup Mode.
Displayed when in Drive Mode.
Displayed when in Programming Mode.
Indicates the drive is ready to run.
Displays specific data and operation data.
Displayed when the frequency reference is assigned to the Digital Operator Option.
Displayed when the frequency reference is assigned to the drives Analog Input.
Displayed when the frequency reference is assigned to the drives MEMOBUS/Modbus
Communication Inputs.
Displayed when the frequency reference is assigned to an drive Option Unit.
Displayed when the frequency reference is assigned to the drives Pulse Train Input.
Displayed when the run command is supplied from a remote source.
Displayed when the run command is supplied from the digital operator keypad.
Displayed when the frequency reference is supplied from a remote source.
Displayed when the frequency reference is supplied from the digital operator keypad.
JOG
Pressing
F1
HELP
Pressing
F1
Pressing
F1
HOME
Pressing
F1
ESC
Pressing
F1
FWD
REV
FWD/REV
Pressing
F2
DATA
Pressing
F2
Pressing
F2
RESET
Pressing
F2
108
Flashing
Off
Content
Display
RUN
Lit
When source of the Run
command is assigned to the
digital operator (LOCAL)
Flashing
Off
Run command to be given
from a device other than the
digital operator (REMOTE)
During run
Examples
<1> Refer to Figure 4.3 for the difference between flashing and fast flashing of the RUN indicator.
<2> Fast flashing occurs in the following cases.
While the drive is set for LOCAL, a Run command was entered to the input terminals after which the drive was then switched to
REMOTE.
x A Run command was entered via the input terminals while not in the Drive Mode.
x During deceleration when a Fast Stop command was entered.
x While the drive was running in the REMOTE mode, the STOP key was pushed.
x The control power was turned on with b1-17=0 (default) while the Run command is active.
Figure 4.3
1 sec
ON
ON
Flashing
common_TMonly
ON
ON
ON
ON
Flashing quickly
Drive output
frequency
Frequency setting
RUN LED
during stop
6 Hz
0 Hz
OFF
RUN
RUN STOP
STOP
ON
Flashing
OFF
Flashing
common_TMonly
Start-Up Programming
& Operation
OFF
109
U1-01= 000.00Hz
0.0060.00
0.00Hz
FWD
- MODE PRG
Modified Consts
Modified
X Parameters
HELP FWD DATA
LSEQ
U2-02= oPr
U2-03= 0.00Hz LREF
JOG FWD FWD/REV
U1-03= 0.0A
LSEQ
U1-04= 0
LREF
JOG FWD FWD/REV
Programming mode
<2>
Drive mode
<1>
Figure 4.5
<4>
<3>
- MODE PRG
Quick Setting
YASKAWA
MV1000
XXXXV, X.X/X.XkW
XX.XX/XX.XXA
<XXXXXXXXX>
<6>
- MODE PRG
Auto-Tuning
AUTO
HELP FWD DATA
RUN
<1> Pressing
will start the motor.
<2> The drive cannot operate the motor.
<3> Flashing characters are shown as 0 .
<4> X characters are shown in this manual. The Digital Operator will display the actual setting values.
<5> The frequency reference appears after the initial display which shows the product name.
<6> The information that appears on the display will vary depending on the drive.
110
4.3
The drive has a Programming Mode to program the drive for operation, and a Drive Mode used to actually run the motor.
Drive Mode: In the Drive Mode, the user can start the motor and observe operation status with the monitors that are
available. Parameter settings cannot be edited or changed when in the Drive Mode.
Programming Mode: The Programming Mode allows access to edit, adjust, and verify parameters, as well as perform
Auto-Tuning. Unless set to allow a Run command, the drive will not accept a Run command when the digital operator is
in the Programming Mode.
Table 4.4 describes the functions accessible by pressing the
Note: To allow the drive to run the motor while in the Programming Mode, set b1-08 to 1.
Contents
Frequency Reference
Key
x
Drive Mode
(Operation/operation status
monitor of the motor)
Monitor Display
Verify Menu
Setup Group
Programming Mode
(Parameter setting)
LCD Display
- MODE - DRV Rdy
FREF(OPR)
U1-01= 0.00Hz
U1-02= 0.00Hz LSEQ
U1-03= 0.0A
LREF
JOG FWD FWD/REV
- MODE - DRV Rdy
Monitor Menu
U1-01= 0.00Hz
U1-02= 0.00Hz LSEQ
U1-03= 0.0A
LREF
JOG FWD FWD/REV
- MODE PRG
Modified Consts
Modified
X Parameters
HELP FWD DATA
- MODE PRG
Quick Setting
- MODE PRG
Programming
Auto-Tuning Mode
- MODE PRG
Auto-Tuning
AUTO
Start-Up Programming
& Operation
111
Default Setting
Drive Mode
This display screen allows the user to monitor and change the frequency reference. For
information on how to change the frequency setting value, The Drive and Programming
Modes on page 111.
Note: The user can select the data displayed when the drive is first powered up with
parameter o1-02.
Monitor Display
- MODE - DRV Rdy
Monitor Menu
U1-01= 0.00Hz
Verify Menu
- MODE PRG
Modified Consts
Modified
X Parameters
HELP FWD DATA
Lists all parameters that have been edited or changed from default settings.
Verifying Parameter Changes: Verify Menu on page 115
Setup Group
- MODE PRG
Quick Setting
Programming
Mode
Parameter Setting
Mode
- MODE PRG
Programming
Auto-Tuning Mode
- MODE PRG
Auto-Tuning
AUTO
Frequency
Reference
Drive Mode
112
Key operations in the Drive Mode are shown in the following figure.
Figure 4.6 illustrates how to change the frequency reference from F 0.00 (0 Hz) to F 6.00 (6 Hz) while in the Drive
Mode. This example assumes the drive is set to LOCAL.
Figure 4.6
Frequency reference
display at power up
-MONITR- DRV Rdy
FREF (d1-01)
U1-01= 000.00Hz
0.0050.00
0.00Hz
FWD
U1-01= 006.00Hz
0.0050.00
0.00Hz
FWD
U1-01= 006.00Hz
0.0050.00
0.00Hz
FWD
Entry Accepted
Figure 4.6
F1
F2
left
right
ESC
common
Setting the Frequency Reference while inTMonly
the Drive Mode
Note: The drive will not accept a change to the frequency reference until the ENTER key is pressed after the frequency reference is
entered. This feature prevents accidental setting of the frequency reference. To have the drive accept changes to the frequency
reference as soon as changes are made without requiring the ENTER key, set o2-05 to 1.
Start-Up Programming
& Operation
Verify mode: Check a list of parameters that have been changed from their original default values
Setup mode: Access a list of commonly used parameters to simplify setup (See Simplified Setup Using the Setup
Group on page 114)
Parameter setting mode: Access and edit all parameter settings
Auto-Tuning mode: Automatically calculates and sets motor parameters to optimize drive performance
113
Key operations in the setup mode are shown in the following figure.
In this example, the Setup Group is accessed to change b1-01 from 1 to 0. This changes the source of the frequency
reference from the control circuit terminals to the digital operator.
Figure 4.7
- MODE PRG
Quick Setting
Frequency reference
appears when
powered up
- SETUP - PRG Rdy
Application Sel
A1-06= 0 0
General
Home FWD DATA
Parameter Display
<1>
b1-01= 1 1
Analog Input
1
FWD
Control Circuit
Terminal
b1-01= 1 1
Analog Input
Entry Accepted
b1-01= 0 1
Operator
1
FWD
Digital Operator
<2>
b1-02= 1 1
Digital Inputs
Home FWD DATA
114
LCD Display
- MODE - DRV Rdy
FREF(OPR)
U1-01= 0.00Hz
Press
or
-PRMSET- PRG
Initialization
Press
A1-00=0
Select Language
FWD
-PRMSET- PRG
Accel Time 1
Select C1-01 by
F1
or
F2
, and press
C1-01= 0010.0sec
0.06000.0
30.0sec
FWD
-PRMSET- PRG
Accel Time 1
Press the
F1
or
F2
C1-01= 0020.0sec
0.006000.0
30.0sec
FWD
Press
Entry Accepted
Press
or
Press
settings.
to enter the list of parameters that have been edited from their original default
Press
or
Press
or
LCD Display
- MODE - DRV Rdy
FREF(OPR)
U1-01= 0.00Hz
U1-02= 0.00Hz LSEQ
U1-03= 0.0A
LREF
JOG FWD FWD/REV
Start-Up Programming
& Operation
Operating Procedure
- MODE PRG
Modified Consts
Modified
X Parameters
HELP FWD DATA
- VERIFY - PRG
Accel Time 1
C1-01 = 20.0sec
(0.0~6000.0)
30.0sec
Home FWD DATA
- VERIFY - PRG
Accel Time 1
Press the
C1-01=0020.0sec
(0.0~6000.0)
30.0sec
Home FWD DATA
115
Note: 1. After selecting LOCAL, the LO/RE light will remain lit.
2. The drive will not allow the user to switch between LOCAL and REMOTE during run.
LCD Display
- MODE - DRV Rdy
FREF(OPR)
U1-01= 0.00Hz
Press
2
F1
LO
RE
F2
ESC
LO
RE
RESET
ENTER
RUN
STOP
on.
Off
Lit
116
Note: 1. When the parameter A1-02 (Control Method Selection) is changed, the setting values of some parameters are changed
automatically.
2. This manual explains also the parameters that are not displayed in the setup mode. Use the Par menu in the program mode when
setting a parameter that is not displayed in the setup mode.
No.
E1-05
E1-06
E1-09
E1-13
E2-01
E2-04
E2-11
H4-02
H4-12
H4-22
H4-32
L1-01
L3-04
Name
Maximum Voltage
Base Frequency
Minimum Output Frequency
Base Voltage
Motor Rated Current
Number of Motor Poles
Motor Rated Power
Analog Output 1 Gain
Analog Output 2 Gain
Analog Output 3 Gain
Analog Output 4 Gain
Motor Overload Protection Selection
Stall Prevention Selection during Deceleration
Start-Up Programming
& Operation
No.
A1-02
A1-06
b1-01
b1-02
b1-03
C1-01
C1-02
d1-01
d1-02
d1-03
d1-04
d1-17
E1-01
E1-04
117
4.4
Start-Up Flowcharts
The flowcharts in this section summarize basic steps required to start the drive. Use the flowcharts to determine the most
appropriate start-up method for a given application. The charts are intended as a quick reference to help familiarize the
user with start-up procedures.
Flowchart
A
Subchart
A-1
A-2
Objective
Basic startup procedure and motor tuning
Simple operation of induction motors using V/f control, or parallel operation of multiple
motors
High-performance operation using Open Loop Vector (OLV) or Closed Loop Vector (CLV)
induction motor control
Page
118
119
120
START
Check from this display (control board) whether the status is normal.
Control Mode
A1-02 =
0: V/f
2: OLV
3: CLV
To
Flowchart A-2
To
Flowchart A-1
118
Subchart A-1: Simple Motor Setup Using V/f Control, or Serial Operation of Multiple
Motors
Subchart A-1 describes the setup procedure when using V/f Control. The flowchart below describes simple motor setup
for V/f Control without PG feedback. V/f Control is suited to applications like fans and pumps.
Figure 4.9
From
Flowchart
A
Is
the motor
cable longer than 50
meters?
YES
<1>
NO
Run the motor without load; check the rotation direction and operation.
Verify external signal commands to the drive work as desired.
Return to
Flowchart
A
Start-Up Programming
& Operation
Figure 4.9 Simple Motor Setup Using V/f Control, or Serial Operation of Multiple Motors
119
From
Flowchart
A
YES
NO
YES
NO
Perform Rotational
Auto-Tuning (T1-01 = 0).
Is
the motor
cable longer than 50
meters?
YES
NO
Is there a PG encoder
on the motor?
NO
YES
Use the following functions?
Feed forward control
Single Drive KEB Ride-Thru 2 (L2-29 = 1)
Sequence input: KEB Ride-Thru 2 (N.C.) (H1- = 7A)
Return to
Flowchart
A
120
4.5
Description
Confirm that the power supply voltage of the main circuit is correct.
2-kV class: Three-phase, 2400 V (60 Hz 5%)
3-kV class: Three-phase, 3300 V (50 Hz 5% or 60 Hz 5%)
4-kV class: Three-phase, 4160 V (60 Hz 5%)
Power supply voltage of main circuit 6-kV class: Three-phase, 6600 V (50 Hz 5% or 60 Hz 5%)
11-kV class: Three-phase, 11000 V (50 Hz 5% or 60 Hz 5%)
Confirm that the input terminals R, S and T of the main circuits power supply are securely
connected.
Confirm that the drive and motor are grounded properly.
Confirm that the drive output terminals (U, V, and W) are surely connected to the motor
Connection between drive output
terminals and motor terminals
terminals (U, V, and W).
Confirm that the drive control circuit terminals are surely connected to the terminals of other
Connection of drive control circuit
terminals
controller.
Status of drive control terminals
Confirm that all the drive control circuit terminals are turned OFF (drive is inactive).
Load status
Confirm that the motor is in no-load state (not connected to the machine system).
Name
- MODE - DRV Rdy
FREF(OPR)
U1-01= 0.00Hz
U1-02= 0.00Hz LSEQ
U1-03= 0.0A
LREF
JOG FWD FWD/REV
Fault
Description
ALARM
- MODE - DRV
Er-12
STOP key
FWD RESET
The display content depends on the details of fault. Take appropriate measures by
referring to Troubleshooting on page 135.
lights.
Start-Up Programming
& Operation
121
4.6 Auto-Tuning
4.6
Auto-Tuning
Auto-Tuning Type
Select the optimal Auto-Tuning based on the conditions such as your application, control mode of the drive, and
installation environment of the motor. When selecting the Auto-Tuning to run, refer to the flowcharts shown in Start-Up
Flowcharts on page 118.
Note: The Auto-Tuning parameters valid for the control mode set for A1-02 are shown.
Parameter
Setting
Rotational Auto-Tuning
T1-01 = 0
Stationary Auto-Tuning
for Line-to-Line
Resistance
T1-01 = 2
Control Mode to Be
Applied
Parameter
Units
T1-02
T1-03
T1-04
T1-05
T1-06
T1-07
kW
V
A
Hz
min-1
T1-08
<1>
No
T1-09
T1-10
T1-11
A
Hz
W
No
No
No
No
No
No
122
4.6 Auto-Tuning
Rotational Auto-Tuning
Disabled
Disabled
WARNING! Sudden Movement Hazard. If installed, do not release the mechanical brake during stationary Auto-Tuning. Inadvertent
brake release may cause damage to equipment or injury to personnel. Ensure that the mechanical brake release circuit
is not controlled by the drive multi-function digital outputs.
Note: To run the Rotational Auto-Tuning, be sure to disconnect the motor from the machine and check to see that there is nothing
dangerous even if the motor starts to turn around. It could result in a failure of the drive. When the rotational Auto-Tuning is
performed for load-connected motor, the motor parameter could not be calculated accurately and the motor could run unusually.
Figure 4.11
A
DIGITAL OPERATOR JVOP-180
ALARM
- A.TUNE
- DRV Rdy
DRV FOUT
DRV
REV
- MODE -
ALARM
DRV
Tune-Proceeding
Er-12
I-det.Circuit
FWD RESET
Start-Up Programming
& Operation
FWD
B Auto-Tuning Aborted
123
4.6 Auto-Tuning
LCD Display
- MODE - DRV Rdy
FREF(OPR)
U1-01= 0.00Hz
Press the
or
AUTO
HELP FWD DATA
- A.TUNE - PRG
Tuning Mode Sel
Press
T1-01= 0 0
Standard Tuning
ESC FWD DATA
- A.TUNE - PRG
Tuning Mode Sel
Press
T1-01= 0 0
Standard Tuning
0
FWD
Entry Accepted
- A.TUNE - PRG
Tuning Mode Sel
T1-01= 0 0
Standard Tuning
ESC FWD DATA
<1> T1-00 will appear on the display when one of the multi-function inputs has been set to switch between motor 1 and motor 2 (H1- =
16).
LCD Display
T1-02= 20000kW
(0 ~ 65000)
20000kW
ESC FWD DATA
- A.TUNE - PRG
Mtr Rated Power
Press
Press
on.
Press F1 , F2 ,
nameplate data in kW.
Press
and
- A.TUNE - PRG
Mtr Rated Power
T1-02= 20000kW
(0 ~ 65000)
20000kW
FWD
- A.TUNE - PRG
Mtr Rated Power
T1-02= 25000kW
(0 ~ 65000)
25000kW
FWD
Entry Accepted
- A.TUNE - PRG
Mtr Rated Power
124
T1-02= 25000kW
(0 ~ 65000)
25000kW
ESC FWD DATA
4.6 Auto-Tuning
Operating Procedure
LCD Display
- A.TUNE - PRG
Rated Voltage
T1-03= 4000VAC
(0 ~ 13000)
4000VAC
ESC FWD DATA
- A.TUNE - PRG
T1-07= 1750RPM
(0 ~ 24000)
1750RPM
ESC FWD DATA
Note: To execute Stationary Auto-Tuning for Line-to-Line Resistance, set parameters T1-02 and T1-04.
Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in
death or serious injury. Ensure the area surrounding the drive motor and load are clear before proceeding with AutoTuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning is performed even
with the motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been
completed.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is engaged on the load. Failure to comply could result in
drive malfunction. Ensure the motor can freely spin before beginning Auto-Tuning.
NOTICE: Do not run the Rotational Auto-Tuning for load-connected motor. When the Rotational Auto-Tuning is performed for loadconnected motor, the motor parameter could not be calculated accurately and the motor could run unusually. Disconnect the
motor from the load.
Note: These instructions continue from Step 6 in Enter Data from the Motor Nameplate.
Operating Procedure
LCD Display
- A.TUNE - DRV
Auto-Tuning
Press
2
RUN
to confirm.
to activate Auto-Tuning.
- A.TUNE - DRV Rdy
Tune Proceeding
lights. After about one minute during which current flows without rotation,
the motor starts rotating.
Note: The tens digit of TUn 10 indicates the setting for T1-00 (Motor 1/
2 Selection). The units digit indicates the setting for T1-01 (AutoTuning Mode Selection).
- MODE -
DRV
End
Tune Successful
FWD RESET
Start-Up Programming
& Operation
Name
Motor 1/Motor 2 Selection
Setting Range
1 or 2
Default
1
125
4.6 Auto-Tuning
Setting 1: Motor 1
Auto-Tuning automatically sets parameters E3- and E4- for motor 2. Make sure that motor 2 is connected to the
drive for Auto-Tuning.
T1-01: Auto-Tuning Mode Selection
Sets the type of Auto-Tuning to be used. Auto-Tuning Type on page 122 for details on the different types of AutoTuning.
Note: When running multiple motors, Auto-Tuning is not possible.
No.
T1-01
Name
Auto-Tuning Mode Selection
Setting Range
2 (V/f)
0, 2 (OLV, CLV)
Default
2 (V/f)
0 (OLV, CLV)
Name
Motor Rated Power
Setting Range
0 to 65000 kW
Default
Determined by o2-04
Name
Motor Rated Voltage
Setting Range
0 to 13000 V
Default
Determined by A1-02
and o2-04
Name
Motor Rated Current
Setting Range
(n9-01) 0.1 to (n9-01)
2
Default
Determined by o2-04
126
Name
Motor Base Frequency
Setting Range
0.0 to 120.0 Hz
Default
60.0 Hz
4.6 Auto-Tuning
T1-06: Number of Motor Poles (T1-01 = 0)
Sets the number of motor poles according to the motor nameplate value.
No.
T1-06
Name
Number of Motor Poles
Setting Range
2 to 48
Default
4
Name
Motor Base Speed
Setting Range
0 to 24000 min-1
Default
1750 min-1
Setting Range
0 to 60000 ppr
Default
600 ppr
Start-Up Programming
& Operation
No.
T1-08
127
4.7
LCD Display
- MODE - DRV Rdy
FREF(OPR)
U1-01= 0.00Hz
U1-02= 0.00Hz LSEQ
U1-03= 0.0A
LREF
JOG FWD FWD/REV
ALARM
LO
Press the RE
key to select LOCAL.
The LO/RE light will turn on.
F2
ESC
LO
RE
RESET
ENTER
RUN
STOP
Off
On
ALARM
DRV Rdy
- MODE FREF (OPR)
U1-01= 6.00Hz
U1-02= 0.00Hz
LSEQ
U1-03= 0.0A
LREF
JOG FWD FWD/REV
F1
F2
ESC
LO
RE
RESET
ENTER
RUN
RUN
Off
STOP
RUN
On
Motor
Ensure the motor is rotating in the correct direction and that no faults or alarms
occur.
Forward
128
LCD Display
DIGITAL OPERATOR JVOP-180
ALARM
DRV Rdy
- MODE FREF (OPR)
U1-01= 50.00Hz
U1-02= 0.00Hz
LSEQ
U1-03= 0.0A
LREF
JOG FWD FWD/REV
F1
F2
ESC
LO
RE
RESET
ENTER
RUN
RUN
RUN
On
Start-Up Programming
& Operation
Flash
STOP
129
4.8
130
4.9
Use the verify mode to check all changes to parameter settings. Refer to Verifying Parameter Changes: Verify Menu on
page 115.
Confirm that the parameter setting is correctly configured, and save the setting. Changing the parameter access level and
setting a password are also possible to prevent the set parameters from being carelessly changed.
Name
o2-03
A1-03
Initialize Parameters
Description
Saves/clears the default values used for A1-03 (Initialize
Parameters).
0: No change
1: Set defaults. Saves parameter settings as default values for a
User Initialization.
2: Clear all. Clears the default settings that have been saved
for a User Initialization
After the user parameter set values are saved, 1110 (User
initialize) can be selected from A1-03 (Initialize Parameters).
Selects a method to initialize the parameter.
0: No initializing
1110: User initialize
(User parameter set values must have been saved using o203.)
2220: Initialization with 2-wire sequence
(set the parameters to default setting)
Setting
Range
Default
0 to 2
0 to 5550
No.
A1-01
Description
Setting
Range
Default
0 to 2
Name
Start-Up Programming
& Operation
Also, when A1-01 (Access level of parameter) is set to 1 (User parameter), only the parameters registered in the user
parameter of A2 are to be displayed, so only the parameters necessary for the machine and application can be displayed.
131
Name
A2-01
to
A2-32
User Parameters 1 to 32
A2-33
Description
Function that automatically saves the parameters and their
values edited recently and allows the user to select the
parameters that are used frequently.
When A2-33 is set to 1, the parameters and their values
edited recently are automatically selected for A2-17 through
A2-32 in sequence. (A2-01 through A2-16 must be set
manually.)
When A2-33 is 0, automatic selection of edited parameters
is not performed. Users must register all in A2-01 through A232.
0: Do not save list of recently viewed parameters. (Parameters
of A2-01 through A2-32 must be selected by the user.)
1: Save history of recently viewed parameters. (Recently
edited parameters will be saved to A2-17 through A2-32. The
most recently edited parameters are automatically selected for
A2-17. Those edited after the most recently edited parameters
are selected for A2-18.)
Setting
Range
Default
b1-01 to
o-
0, 1
while pressing
of the
Copy Function
The drives parameter setting can be copied into other drive using the digital operator of main body or optional device.
This allows you to easily save the parameter setting and set up multiple drives.
Digital Operator (supplied with this product)
This enables to read/copy/verify the parameters in addition to the basic operation of the drive.
For more information on the operation procedure, refer to Operation Procedure of Copy Function (Digital Operator)
on page 133.
USB Copy Unit
Allows you to connect to the drive, read the drives parameter setting, and copy the setting into other drive. Refer to the
USB Copy Unit Installation Manual for details of operation procedure.
Note: Connect to the drives operator connector.
CopyUnitManager
Allows you to manage multiple parameter settings read with the USB Copy Unit. This increases the efficiency of
writing parameters to drives of different capacities and different models.
For more information on the operating procedure, refer to the operation manual for the CopyUnitManager.
DriveWizard Plus MV
This is a computer software package used for drive parameter management, monitoring and self-diagnosis.
Allows you to load/save parameter settings, and to copy them to other drives.
For more information on the operating procedure, refer to the operation manual supplied with the DriveWizard Plus
MV software.
132
Reads out the parameter setting from the drive to store the setting in the digital operator. The digital operator can store the
parameters of one drive.
Note: The number of the read operations of the digital operator is limited. As a guide, the maximum number of times of read operations
available is about 100,000 times.
Copies parameter settings from the digital operator, writing them to other drives.
OP INV VERIFY (o3-01 = 3)
Verifies parameter settings on the drive to check if they match the data saved on the digital operator.
The read procedure is described below.
Note: When performing read, o3-02 (Copy Allowed Selection) must be set to 1 (Enabled). Setting o3-02 = 0 can protect the
parameters saved in the operator.
Operating Procedure
LCD Display
- MODE - DRV Rdy
FREF(OPR)
U1-01= 0.00Hz
or
or
, and press
Press
example.
-PRMSET- PRG
Copy Function Sel
o3-01= 0 *0*
COPY SELECT
or
Press
After the operation finishes, the screen automatically returns to the copy function
selection screen.
FWD
-PRMSET- PRG
Copy Function Sel
o3-01= 1 *0*
INVOP READ
0
FWD
- MODE PRG
Programming
READ
INVOP READING
End
READ COMPLETE
Press
Start-Up Programming
& Operation
Press
133
134
5
Troubleshooting
This chapter provides descriptions of the drive faults, alarms, errors, related displays, and
guidance for troubleshooting. Also, describes the problems arising from faults of the drive
and motor and the measures against them. This chapter can also serve as a reference guide for
tuning the drive during a trial run.
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MOTOR PERFORMANCE FINE-TUNING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TYPES OF FAULTS, ALARMS, AND ERRORS . . . . . . . . . . . . . . . . . . . . . . . . .
FAULT DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ALARM DETECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
OPERATOR PROGRAMMING ERROR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
AUTO-TUNING FAULT DETECTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LED INDICATORS ON THE CONTROLLER AND CCB
(CELL CONTROL BOARD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.9 COPY FUNCTION RELATED DISPLAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.10 DIAGNOSING AND RESETTING FAULTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.11 TROUBLESHOOTING WITHOUT FAULT DISPLAY. . . . . . . . . . . . . . . . . . . . . .
136
138
141
146
158
167
171
174
176
178
180
135
5.1
Section Safety
DANGER
Incorrect handling could result in an electric shock. Make sure that the drive panel doors are closed before turning on
the input power supply.
The diagrams in this section may be indicated with the doors open to show details. Be sure to close the doors before
operating the drive and run the drive it in accordance with the instructions in this manual.
WARNING
Improper equipment grounding could result in death, serious injury or fire by contacting the motor case.
Do not carry out maintenance or inspection work while the power for the main circuit and controls is on.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Do not use an improper voltage source.
136
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive.
Failure to comply could result in damage to the drive and will void warranty.
Do not attempt to modify or alter the drive.
Yaskawa is not responsible for any modification of the drive made by the user.
Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.
Troubleshooting
137
5.2
This section offers helpful information for counteracting oscillation, hunting, or other problems that occur while
performing a trial run. Refer to the section below that corresponds to the motor control method used.
Note: This section describes parameters that are commonly edited and may be set incorrectly. Consult Yaskawa for more information
on detailed settings and fine-tuning the drive.
Parameter No.
Corrective Action
Default
Suggested
Setting
0.10 to 2.00
100 to 1000
ms
0.50 to 1.50
3% of the
motor rated
voltage
0.5 to 1.5
138
Parameter No.
Speed Feedback
Detection Control
(AFR) Gain(n2-01)
Corrective Action
Default
Suggested
Setting
0.50 to 2.00
50 to 2000
ms
Parameter No.
Speed Feedback
Detection Control
(AFR) Time Constant
2(n2-03)
Overvoltage trips when
accelerating, decelerating,
or during sudden speed or
load changes.
Torque Compensation
Primary Delay Time 2
(C4-06)
Torque Compensation
Primary Delay
Time(C4-02)
Slip Compensation
Primary Delay
Time(C3-02)
Slip Compensation
Gain (C3-01)
Mid Output
Frequency Voltage
(E1-08)
Minimum Output
Frequency Voltage
(E1-10)
Corrective Action
If overvoltage trips occur, gradually increase this setting
by 50 ms.
If response is slow, gradually reduce this setting by 10 ms.
Note: Ensure that n2-02 n2-03.When making
adjustments to n2-03, increase the value
of C4-06 (Torque Compensation Primary
Delay Time 2) proportionally.
If overvoltage trips occur, gradually increase this setting
by 10 ms and check the performance.
If response is slow, gradually reduce this setting by 2 ms
and check the performance.
Note: Ensure that C4-02 C4-06.When
changing C4-06 (Torque Compensation
Primary Delay Time 2), increase the value
of n2-03 proportionally.
If motor torque and speed response are too slow, gradually
reduce this setting by 2 ms.
If motor hunting and oscillation occur, gradually increase
this setting by 10 ms.
Note: Ensure that C4-02 C4-06.When making
adjustments to C4-02, increase the AFR
time constant 1 (n2-02) proportionally.
If response is slow, gradually decrease the setting by 10
ms.
If speed is unstable, gradually increase the setting by 10
ms.
If speed is too slow, gradually increase the setting by 0.1
ms.
If speed is too fast, gradually decrease the setting by 0.1
ms.
If motor torque and speed response are too slow, increase
the setting.
If the motor exhibits excessive instability at start-up,
reduce the setting.
Note: When working with a relatively light
load, increasing this value too much can
result in overtorque.
Default
Suggested
Setting
750 ms
750 to 2000
ms
150 ms
150 to 750
ms
200 ms
20 to 100
ms <1>
200 ms
100 to 500
ms
E1-08: <1>
E1-10: <1>
0.5 to 1.5
1% of the
motor rated
voltage
When using the Open Loop Vector Control, leave the torque compensation gain (C4-01) at its default setting of 1.00.
In the Open Loop Vector Control, when the speed precision is not improved for regenerative operation, enable slip
compensation during regeneration by setting parameter C3-04 = 1.
Parameter No.
<High speed side>
ASR Proportional Gain 1
(C5-01)
<Low speed side>
ASR Proportional Gain 2
(C5-03) <1>
<High speed side>
ASR Integral Time 1
(C5-02)
<Low speed side>
ASR Integral Time 2
(C5-04) <1>
Corrective Action
Default
Suggested
Setting
20.00
10.00 to
50.00
0.500 s
0.300 to
1.000 s
Troubleshooting
Problem
139
Parameter No.
Corrective Action
Default
0.004 s
Suggested
Setting
0.0 to max
output
frequency
0.004 to
0.020 s
<1> For more information about Speed Control (ASR), refer to the description of the Speed Control (C5-) parameters in the separate
FSDrive-MV1000 Parameter Guide (EZZ010930).
Application
Prevents motor speed loss by maintaining the output frequency when working with heavy loads or when
there is powerful backlash on the machine side.
Set to moderate motor torque, and to balance the load level between two motors.
(Enabled when Control Mode A1-02 = 3)
Adjusting accel and decel times will affect the torque presented to the motor during acceleration or
deceleration.
Prevents shock at the start of acceleration/deceleration and on completion of acceleration/deceleration.
Skips over the resonant frequencies of connected machinery.
Prevents fluctuation in analog input signals due to noise.
Prevents motor speed loss and overvoltage. Used when the load is too heavy and also during sudden
Stall Prevention
(L3-01 through L3-06, L3-11) acceleration/deceleration.
Adjustment is not normally required because Stall Prevention is enabled as a default.
Set the maximum torque for Open Loop Vector Control.
Torque Limits
(L7-01 through L7-04, L3-06, Ensure that the drive capacity is greater than the motor capacity when increasing this setting. Be careful
L3-07)
when reducing this value because motor speed loss may occur with heavy loads.
Used to increase response for acceleration/deceleration or to reduce overshooting when there is low
machine rigidity and the gain of the speed controller (ASR) cannot be increased. The inertia ratio
Feed Forward Control
(n5-01 to n5-03)
between the load and motor and the acceleration time of the motor running alone must be set. (Enabled
when Control Mode A1-02 = 3)
140
5.3
Drive model
Software version
The serial number stated on the nameplate (SER NO.)
Date of purchase
Description of the problem
Table 5.5 describes alarms, faults and errors that may occur during operation of the drive.
Table 5.5 Types of Alarms, Faults, and Errors
Drive Faults
Operator Programming
Error
Auto-Tuning Errors
Drive Response
Drive faults are detected by the control panel. Power Cell faults are detected by the Power Cell control
circuit and transmitted to the control panel.
When the drive detects a fault:
The digital operator displays text that indicates the specific fault and the ALM indicator LED remains lit
until the fault is reset.
The fault interrupts drive output and the motor coasts to a stop.
Some faults allow the user to select how the drive should stop when the fault occurs.
Fault output terminals 30-31 will close, and 32-33 will open.
The drive will remain inoperable until that fault has been cleared. Refer to Fault Reset Methods on
page 179 for the reset operations.
When the drive detects an alarm or a minor fault:
The digital operator displays text that indicates the specific alarm or minor fault, and the ALM indicator
LED flashes.
The drive generally continues running the motor, although some alarms allow the user to select a
stopping method when the alarm occurs.
One of the sequence outputs closes if set to be tripped by a minor fault (H2- = 10), but not by an
alarm.
To reset the a minor fault or alarm, remove whatever is causing the problem.
When parameter settings conflict with one another or an option card is not properly connected, it results in
an operator programming error. When the drive detects an operator programming error, the status
described below comes into effect.
The digital operator displays text that indicates the specific error, and the ALM indicator LED flashes.
Sequence outputs do not operate.
The drive will not operate the motor until the error has been reset. Correct the settings that caused the
Operator Programming Error to clear the error.
Tuning errors occur while performing Auto-Tuning. When the drive detects a tuning error:
The digital operator displays text that indicates the specific error, and the ALM indicator LED flashes.
Sequence outputs do not operate.
Motor coasts to stop.
Remove the cause of the error and repeat the Auto-Tuning process.
These are the types of errors that can occur when using the digital operator or the USB Copy Unit to copy,
read, or verify parameter settings.
The digital operator displays text that indicates the specific error, and the ALM indicator LED flashes.
Sequence outputs do not operate.
Pressing any key on the digital operator will clear the fault. Find out what is causing the problem (such as
model incompatibility) and try again.
Troubleshooting
Type
141
Name
Digital Operator
Display
GF
Ground Fault
151
IOV
Input Overvoltage
152
LF
152
bUS
146
CE
MEMOBUS/Modbus
Communication Error
146
CF
CFA
nn coF <1>
CFA
nn CUV <1>
CFA
nn FU <1>
CFA
nn IGBT_FLT <1>
CFA
nn OC <1>
CFA
nn OH <1>
CFA
nn OH1 <1>
CFA
nn OV <1>
CFA
nn OV2 <1>
CFA
nn THBOW <1>
CFA
nn VCF_OV <1>
Control Fault
146
147
Undervoltage
147
Fuse Blowout
147
IGBT Fault
147
Overcurrent
147
IGBT Overheating
148
IGBT Overheating 1
148
Overvoltage 1
148
Overvoltage 2
148
Thermistor Disconnect
148
148
149
CPF02
149
CPF06
149
149
Name
Page
152
152
152
153
153
153
153
153
153
153
153
153
oFC01, oFC02
153
oFC03 to oFC11
153
oFC12 to oFC17
153
oL1
Motor Overload
154
oL2
Drive Overload
154
oL3
Overtorque Detection 1
154
oL4
Overtorque Detection 2
155
CPF22
Hybrid IC Error
149
CPF23
149
149
dEv
149
EF0
150
oL5
155
150
OOV
Output Overvoltage
155
Err
151
oPr
155
FAn
Fan Fault
151
FbH
151
oS
Overspeed
(for Control Mode with PG)
155
FbL
151
PGo
PG Disconnect
(for Control Mode with PG)
155
CPF26 to CPF35
CPF40 to CPF45
EF1 to EF16
142
Page
Name
Page
Digital Operator
Display
Name
Page
TME2
156
Undertorque Detection 1
156
PG Hardware Fault
(detected when using a PG-X3
option card)
155
UL4
Undertorque Detection 2
156
156
UL5
157
TME
156
Uv1
Undervoltage
157
TME1
156
VUB
Voltage Unbalance
157
PGoH
SEr
UL3
<1> The number of the Power Cell at which the fault has occurred is indicated at nn.
<2> When a fault occurred at the startup of the drive, CPF00 or CPF20 is displayed. When a fault occurred during operation, CPF01 or
CPF21 is displayed.
Page
Yes
158
No
158
Yes
158
Yes
159
Yes
159
CrST
Cannot Reset
No
159
dEv
Yes
159
dnE
Drive Disabled
Yes
160
EF
Yes
160
EF0
Yes
160
EF1
to
EF16
Yes
160
FAn
Fan Fault
Yes
161
FbH
Yes
161
FbL
Yes
161
IOV
Input Overvoltage
Yes
161
oH
IGBT Overheating
No
162
oH2
Yes
162
oL1
Motor Overload
Yes
162
oL2
Drive Overload
Yes
163
oL3
Overtorque 1
Yes
163
oL4
Overtorque 2
Yes
163
oL5
Yes
163
BAT
bb
bUS
CALL
CE
Name
Troubleshooting
143
Page
Output Overvoltage
Yes
164
Yes
164
PASS
No
164
PGo
Yes
164
Yes
164
rUn
Yes
164
SE
Yes
164
Yes
165
UL3
Undertorque Detection 1
Yes
165
UL4
Undertorque Detection 2
Yes
165
UL5
Yes
165
Uv
Undervoltage
Yes
166
Voltage Unbalance
Yes
166
OOV
oS
PGoH
TMA1
VUB
144
Name
Name
Page
Digital Operator
Display
Name
Page
oPE01
167
oPE08
169
oPE02
167
oPE09
169
oPE03
167
oPE10
170
oPE05
Run Command/Frequency
Reference Source Selection Error
168
oPE15
170
oPE06
168
oPE18
170
oPE07
169
Auto-Tuning Errors
Table 5.10 Auto-Tuning Error Displays
Digital Operator
Display
Name
Page
Digital Operator
Display
Name
Page
End1
171
Er-03
172
End2
171
Er-04
172
End3
171
Er-05
172
End4
171
Er-08
172
End5
171
Er-09
Acceleration Error
172
End7
172
Er-10
173
Er-01
172
Er-11
173
Er-02
Minor Fault
172
Er-12
173
Page
176
176
176
176
176
176
176
177
177
177
177
177
177
Troubleshooting
145
5.4
Fault Detection
Fault Name
Option Communication Error
After establishing initial communication, the connection was lost.
Only detected when the run command or frequency reference is assigned to an option
card.
Possible Solution
Check for faulty wiring.
Correct the wiring.
Check for disconnected cables and short circuits. Repair as needed.
Control Fault
A torque limit was reached continuously for three seconds or longer while ramping to stop
in Open Loop Vector Control.
Cause
Possible Solution
Motor parameters are not set properly.
Check the motor parameter settings and repeat Auto-Tuning.
Torque limit is set too low.
Set the torque limit to an appropriate value using parameters L7-01 to L7-04.
Adjust the deceleration time (C1-02, -04, -06, -08).
Load inertia is too big.
Set the frequency to the minimum value and interrupt the Run command when the drive
finishes decelerating.
The connection between motor and drive is
Check for faulty wiring.
improper.
Correct the wiring.
The line-to-line resistance has not been tuned. Run the Auto-Tuning of line-to-line resistance.
The stopping method setting is not
The Run command fails to decelerate to a stop or is applied to unwanted machine.
appropriate.
The Run command is issued in the coast to
The stop command is issued after the motor stopped.
stop state.
Enable Speed Search at start (b3-01 = 1).
CF
146
Troubleshooting
147
Fault Name
IGBT Overheating
A thermistor temperature of the value set for L8-02 or higher has been detected.
Possible Solution
If the cooling airflow is inadequate, replace the cooling fan.
If the intake filter is soiled, clean it.
Clean the heatsink of the Power Cell.
Replace the cell control board (CCB), thermistor or Power Cell.
Check the parameter settings.
Fault Name
IGBT Overheating 1
A thermistor temperature has exceeded the protection level.
Possible Solution
If the cooling airflow is inadequate, replace the cooling fan.
If the intake filter is soiled, clean it.
Clean the heatsink of the Power Cell.
Replace the cell control board (CCB), thermistor or Power Cell.
Check the parameter settings.
Fault Name
Overvoltage 1
The P side or N side voltage in the DC bus has risen above the overvoltage detection level.
Possible Solution
Increase the deceleration time.
Correct the Power Cell input voltage.
Replace the Power Cells input power fuse.
Replace the cell control board.
Fault Name
Overvoltage
2
CFA
nn OV2
The P side or N side voltage in the DC bus has risen above the overvoltage detection level.
Cause
Possible Solution
The deceleration time is too short.
Increase the deceleration time.
The Power Cell input voltage is incorrect.
Correct the Power Cell input voltage.
The Power Cells input power fuse has blown. Replace the Power Cells input power fuse.
Cell control board fault
Replace the cell control board.
Digital Operator Display
Fault Name
Thermistor
Disconnect
CFA
nn THBOW
The cable for the thermistor to detect temperature has been disconnected.
Cause
Possible Solution
The thermistor cable is disconnected.
Repair the disconnection.
The thermistor cable wiring is wrong.
Correct the wiring.
Replace the cell control board.
Fault of the cell control board or Power Cell
Replace the Power Cell.
Digital Operator Display
Fault Name
Main Circuit Capacitor Neutral Point Potential Error
CFA
nn VCF_OV
The P side or N side voltage in the DC bus has become unbalanced.
Cause
Possible Solution
Replace the electrolytic capacitor.
Deterioration of the buss capacitor circuit or a Check the balance resistance.
Power Cell fault
Check the cable.
Replace the cell control board.
CFA
nn OV
Cause
The deceleration time is too short.
The Power Cell input voltage is incorrect.
The Power Cells input power fuse has blown.
Cell control board fault
Digital Operator Display
148
Fault Name
Control Circuit Error
Possible Solution
Cycle control power to the drive.
If the problem continues, replace the control board. For instructions on replacing it,
contact Yaskawa or your nearest sales representative.
Replace the operator.
Fault Name
A/D Conversion Error
An A/D conversion error or control circuit error occurred.
Possible Solution
Cycle control power to the drive.
If the problem continues, replace the control board. For instructions on replacing it,
contact Yaskawa or your nearest sales representative.
Fault Name
Hybrid IC Error
Possible Solution
Cycle control power to the drive. Refer to Diagnosing and Resetting Faults on page 178.
If the problem continues, replace either the control board or the entire drive. For instructions
on replacing the control board, contact Yaskawa or your nearest sales representative.
Fault Name
Control Board Connection Error
Connection error between the control board and the Power Cell
Possible Solution
Turn off the power for the main circuit and controls and check the connection between the
control board and the Power Cell.
If the problem continues, replace either the control board or the entire drive. For instructions
on replacing the control board, contact Yaskawa or your nearest sales representative.
Fault Name
Control Circuit Error
Possible Solution
Replace the cell control board. For instructions on replacing it, contact Yaskawa or your
nearest sales representative.
Fault Name
Speed Deviation (for Control Mode with PG)
The deviation between the speed reference and speed feedback is greater than the setting in
F1-10 for longer than the time set to F1-11.
Possible Solution
Check the size of the load.
Reduce the load.
Troubleshooting
CPF22
Cause
149
150
Fault Name
Option Card External Fault
An external fault condition is present.
Possible Solution
Remove the cause of the external fault.
Remove the external fault input from the PLC.
Check the PLC program and correct problems.
Fault Name
External Fault (input terminal)
External fault input at sequence input terminal 1
External Fault (input terminal)
External fault input at sequence input terminal 2
External Fault (input terminal)
External fault input at sequence input terminal 3
External Fault (input terminal)
External fault input at sequence input terminal 4
External Fault (input terminal)
External fault input at sequence input terminal 5
External Fault (input terminal)
External fault input at sequence input terminal 6
External Fault (input terminal)
External fault input at sequence input terminal 7
External Fault (input terminal)
External fault input at sequence input terminal 8
External Fault (input terminal)
External fault input at sequence input terminal 9
External Fault (input terminal)
External fault input at sequence input terminal 10
External Fault (input terminal)
External fault input at sequence input terminal 11
External Fault (input terminal)
External fault input at sequence input terminal 12
External Fault (input terminal)
External fault input at sequence input terminal 13
External Fault (input terminal)
External fault input at sequence input terminal 14
External Fault (input terminal)
External fault input at sequence input terminal 15
External Fault (input terminal)
External fault input at sequence input terminal 16
Possible Solution
Remove the cause of the external fault and reset the sequence input value.
Ensure the signal lines have been connected properly to the terminals assigned for external
fault detection (H1- = 20 to 2B).
Reconnect the signal line.
Check if the unused terminals have been set for H1- = 20 to 2B (External Fault).
Change the terminal settings.
Cause
Noise has corrupted data while writing to the
EEPROM.
Hardware problem.
Digital Operator Display
FAn
Cause
Cooling fan fault
Press the
button.
Troubleshooting
Err
Fault Name
EEPROM Write Error
Data cannot be written to the EEPROM.
Possible Solution
151
Fault Name
Input Overvoltage
The main circuit's power supply voltage has exceeded the setting in L2-41 in longer than
the time set to L2-42.
Possible Solution
Check if an appropriate power supply is used.
Take measures to adjust the power supply voltage of the main circuit (for example,
changing the taps of the transformer).
Change the setting (L2-41) to appropriate value.
If detection is faulty, replace the isolation board, which detects the power supply voltage
of the main circuit, or the control board.
Fault Name
Output Phase Loss
Phase loss on the output side of the drive.
Phase Loss Detection is enabled when L8-07 is set to 1 or 2.
Possible Solution
Check for wiring errors and ensure the output cable is connected properly.
Correct the wiring.
Check the resistance between motor lines.
Replace the motor if the winding is damaged.
Apply the tightening torque specified in this manual to fasten the terminals.
Retighten the terminals to the tightening torques specified in this manual (refer to page
90).
Check the motor capacities.
Replace the board. For instructions on replacing it, contact Yaskawa or your nearest sales
representative.
Digital Operator Display
Fault Name
CCB-MB
Communication
Error
(Link
Fault)
LIN
nn LINK FAULT
No response has not been returned within 1 ms or longer in the communication cycle.
Cause
Possible Solution
Optical fiber cable fault
Replace the optical fiber cable.
Fault of the cell control board or control board Replace the cell control board (CCB).
(CCB)
Replace the control board.
Digital Operator Display
Fault Name
oFA00
Option Card Fault at Option Port CN5-A
Cause
Possible Solution
The option card installed into port CN5-A is
Connect the option card properly. <2>
incompatible with the drive.
Digital Operator Display
Fault Name
oFA01
Option Card Error Occurred at Option Port CN5-A
Cause
Possible Solution
The option board connection to port CN5-A is Turn the control power off and reconnect the option card. Check if the option card is
faulty.
properly plugged into the option port.
Digital Operator Display
oFA02
Cause
Fault Name
Option Card Error Occurred at Option Port CN5-A
Possible Solution
152
Fault Name
Option Card Error Occurred at Option Port CN5-A
oFA12 to oFA17
oFA30 to oFA43
Cause
Fault Name
Option Card Error Occurred at Option Port CN5-B
Possible Solution
Fault Name
oFb03 to oFb11
oFb12 to oFb17
Cause
Fault Name
Option Card Error Occurred at Option Port CN5-C
Possible Solution
oFC03 to oFC11
oFC12 to oFC17
Cause
Troubleshooting
153
Fault Name
Motor Overload
The electronic motor overload protection tripped.
Possible Solution
Check the size of the load.
Reduce the load.
Check the acceleration/deceleration time and cycle time.
Increase the acceleration and deceleration times (C1-01 through C1-08).
Reduce the load.
Increase the speed.
If the motor is supposed to operate at low speeds, either increase the motor capacity or
use a motor specifically designed to operate in the desired speed range.
Set L1-01 to 2.
154
oL4
Cause
Parameter settings are not appropriate for the
load.
Fault on the machine side (e.g., machine is
locked up).
Digital Operator Display
oL5
Cause
Overtorque triggered mechanical weakening
detection level set to L6-08.
Digital Operator Display
OOV
Cause
oPr
Cause
External digital operator is not properly
connected to the drive.
Digital Operator Display
oS
Cause
Overshoot is occurring.
Inappropriate parameter settings
Digital Operator Display
PGo
Cause
PG cable is disconnected.
PG cable wiring is wrong.
PG has no power.
PG encoder brake is clamped shut.
Digital Operator Display
PGoH
Cause
PG cable is disconnected.
Fault Name
Overtorque Detection 2
The current has exceeded the value set for Torque Detection Level 2 (L6-05) for longer
than the allowable time (L6-06).
Possible Solution
Check the settings of parameters L6-05 and L6-06.
Check the status of the machine.
Remove the cause of the fault.
Fault Name
Mechanical Weakening Detection 1
Overtorque occurred, matching the conditions specified in L6-08.
Possible Solution
Check for the cause of mechanical weakening.
Fault Name
Output Overvoltage
The output voltage of the drive has exceeded the output overvoltage detection level in L863 for longer than the time set to L8-64.
Possible Solution
Change the motor parameters to appropriate values.
Parameters: E1-, E2-
Change the settings of L8-63 and L8-64 to appropriate values.
Check the cables on the output side for disconnection or incorrect connection, and
correct if necessary.
Fault Name
Digital Operator Connection Fault
The external digital operator has been disconnected from the drive.
Note: An oPr fault will occur when all of the following conditions are true:
Output is interrupted when the digital operator is disconnected (o2-06 = 1).
The Run command is assigned to the operator (b1-02 = 0 or LOCAL has been selected).
Possible Solution
Check the connection between the digital operator and the drive.
Replace the cable if damaged.
Turn off the drive input power and disconnect the digital operator. Next reconnect the
digital operator and turn the drive input power back on.
Fault Name
Overspeed (for Control Mode with PG)
The motor speed feedback exceeded the F1-08 setting (Overspeed Detection Level).
Possible Solution
Decrease the setting for C5-01 (ASR Proportional Gain 1) and increase the setting for
C5-02 (ASR Integral Time 1).
Check the setting for the overspeed detection level and the overspeed detection time (F108 and F1-09).
Fault Name
PG Disconnect (for Control Mode with PG)
No PG pulses are received for longer than the time set to F1-14.
Possible Solution
Reconnect the cable.
Correct the wiring.
Check the power line to the PG encoder.
Ensure the motor brake releases properly.
Fault Name
Troubleshooting
155
Fault Name
156
Undertorque Detection 1
The current has fallen below the minimum value set for torque detection (L6-02) for longer
than the allowable time (L6-03).
Possible Solution
Check the settings of parameters L6-02 and L6-03.
Check the status of the machine.
Remove the cause of the fault.
Fault Name
Undertorque Detection 2
The current has fallen below the minimum value set for torque detection (L6-05) for longer
than the allowable time (L6-06).
Possible Solution
Check the settings of parameters L6-05 and L6-06.
Check the load for any problems.
Remove the cause of the fault.
Fault Name
Mechanical Weakening Detection 2
The operation conditions matched the conditions set to L6-08.
Possible Solution
Cause
Undertorque was detected and matched the
conditions for mechanical loss detection set to Check the load side for any problems.
L6-08.
Digital Operator Display
Fault Name
Undervoltage
One of the following conditions occurred while the drive was operating (during voltage
output):
Voltage in the DC bus fell below the undervoltage detection level (L2-05)
Uv1
2-kV class: Approx. 693 V
3-kV class: Approx. 940 V
4-kV class: Approx. 1188 V
6-kV class: Approx. 1188 V
11-kV class: Approx. 1188 V
Cause
Possible Solution
The main circuit drive input power is wired incorrectly.
There is phase loss in the drive input power.
Correct the wiring.
Check if the terminals are loosened.
There is loose wiring in the drive input power
Retighten the terminals to the tightening torques specified in this manual (refer to page
terminals.
90).
Check the voltage.
There is a problem with the voltage from the Correct the voltage to be within the range listed in drive input power specifications.
drive input power.
If there is no problem with the power supply to the main circuit, check for problems with
the main circuit magnetic contactor.
The power has been interrupted.
Correct the drive input power.
Digital Operator Display
Fault Name
Voltage Unbalance
VUB
The sum of the detected output voltages of the three phases exceeded the detection level for
longer than the stipulated time.
Cause
Possible Solution
The motor has been damaged due to
Check the insulation resistance of the motor.
overheating or the motor insulation is
Replace the motor.
damaged.
Check the motor cable.
Remove the short circuit and turn the power back on.
One of the motor cables has shorted out or
there is a grounding problem.
Check the resistance between the motor cables and the ground terminal .
Replace the cable.
The output side cable wiring is wrong.
Correct the wiring.
<1> When a fault occurred at the startup of the drive, CPF00 or CPF20 is displayed. When a fault occurred after the startup, CPF01 or
CPF21 is displayed.
<2> The number of connectors and options that are able to be installed can differ according to the option. Refer to the table below to connect
it properly.
Troubleshooting
Option Card
SI-N3, SI-P3, AI-A3, DI-A3 <3>
PG-B3, PG-X3
DO-A3, AO-A3
<3> When used for monitoring, AI-A3 and DI-A3 can be installed in any of CN5-A, B or C.
157
5.5
Alarm Detection
Cause
Possible Solutions
bb
Cause
Possible Solutions
An external baseblock signal has been input at Check the external circuit (sequence inputs), and review the input
one of the sequence input terminals 1 to 16.
timing of baseblock signals.
Digital Operator Display
Minor Fault Name
Minor Fault
Output
H2-=10
No
bUS
Cause
Possible Solutions
Minor Fault
Output
H2-=10
Yes
158
Minor Fault
Output
H2-=10
Yes
CALL
Cause
Possible Solutions
Cause
Possible Solutions
Cause
Load is too heavy.
Acceleration and deceleration times are set
too short.
The load is locked up.
Parameter settings are inappropriate.
Brake is holding the PG.
Yes
Minor Fault
Output
H2-=10
Yes
Cannot Reset
A fault reset command was entered while the Run command was still present.
Minor Fault
Possible Solutions
Output
H2-=10
Check whether a Run command has been input from the external
terminals or communication option card during fault reset.
No
Turn off the Run command.
Minor Fault Name
Speed Deviation (for Control Mode with PG)
The deviation between the speed reference and speed feedback is greater than the setting in
F1-10 for longer than the time in F1-11.
Minor Fault
Possible Solutions
Output
H2-=10
Reduce the load.
Troubleshooting
Minor Fault
Output
H2-=10
Yes
159
Yes
Minor Fault Name
Cause
Possible Solutions
Check the forward and reverse command sequence and correct the
problem.
Note: When minor fault EF detected, motor ramps to stop.
Minor Fault Name
Sequence error
EF0
Cause
EF2
EF3
EF4
EF5
EF6
EF7
EF8
EF9
EF10
EF11
EF12
EF13
EF14
EF15
EF16
160
Minor Fault
Output
H2-=10
Yes
Minor Fault
Output
H2-=10
Minor Fault
Output
H2-=10
Yes
Cause
Wiring is incorrect.
Remove the cause of the external fault and reset the sequence input
value.
Ensure the signal lines have been connected properly to the terminals
assigned for external fault detection (H1- = 2C to 2F).
Reconnect the signal line.
Check if the unused terminals have been set for H1- = 2C to 2F
(External Fault).
Change the terminal settings.
Minor Fault Name
Fan Fault
Fan or magnetic contactor failed.
Cause
Cause
Parameters settings for b5-36 and b5-37 are
incorrect.
PID feedback wiring is faulty.
Feedback sensor has malfunctioned.
Feedback input circuit is damaged.
Digital Operator Display
FbL
Cause
Parameters settings for b5-13 and b5-14 are
incorrect.
PID feedback wiring is faulty.
Feedback sensor has malfunctioned.
Feedback input circuit is damaged.
Digital Operator Display
IOV
Cause
Possible Solutions
Cycle control power to the drive and see if the fault is still present.
Check if the fan is operating or not.
If the cooling fan has passed its expected performance life or is
damaged in some way, follow the instructions in this manual to
replace it.
Minor Fault Name
Minor Fault
Output
H2-=10
Yes
Minor Fault
Output
H2-=10
Yes
Yes
Troubleshooting
Possible Solutions
161
Cause
An external device triggered an overheat
warning in the drive.
Digital Operator Display
oL1
Cause
Minor Fault
Output
H2-=10
162
Yes
oL2
Cause
Load is too heavy.
Acceleration or deceleration times are too
short.
The output voltage is too high.
Drive capacity is too small.
Overload occurred when operating at low
speeds.
Excessive torque compensation.
Cause
Inappropriate parameter settings.
Fault on the machine side (e.g., machine is
locked up).
Digital Operator Display
oL4
Cause
Inappropriate parameter settings.
Fault on the machine side (e.g., machine is
locked up).
Digital Operator Display
oL5
Cause
Overtorque triggered mechanical weakening
detection level set to L6-08.
Possible Solutions
Reduce the load.
Increase the settings for the acceleration and deceleration times (C101 through C1-08).
Adjust the preset V/f pattern (E1-04 through E1-10). This will
mainly involve reducing E1-08 and E1-10.
Be careful not to lower E1-08 and E1-10 excessively because this
reduces load tolerance at low speeds.
Replace the drive with a larger model.
Reduce the load when operating at low speeds.
Replace the drive with a model that is one frame size larger.
Reduce the torque compensation gain (C4-01) until there is no speed
loss but less current.
Check the settings for all Speed Search related parameters.
Adjust the current used during Speed Search and the Speed Search
deceleration time (b3-03 and b3-02 respectively).
After Auto-Tuning the drive, enable the Speed Estimation Speed
Search (b3-24 = 1).
Minor Fault
Output
H2-=10
Yes
Yes
Troubleshooting
163
Cause
Cause
Overshoot is occurring.
Inappropriate parameter settings.
Digital Operator Display
PASS
Possible Solutions
Set C5-01 (ASR Proportional Gain 1) and C5-02 (ASR Integral
Time 1) to bigger.
Check the setting for the overspeed detection level and the
overspeed detection time (F1-08 and F1-09).
Minor Fault Name
PGo
Cause
PG cable is disconnected.
PG cable wiring is wrong.
PG encoder does not have enough power.
Brake is holding the PG.
Digital Operator Display
PGoH
Possible Solutions
No measures (not an alarm.)
This verifies that the test was successful.
Minor Fault Name
rUn
Cause
No
Minor Fault
Output
H2-=10
Yes
A motor switch command was entered during Change the operation pattern so that the motor switch command is
run.
entered while the drive is stopped.
164
Minor Fault
Output
H2-=10
Cause
PG cable is disconnected.
Digital Operator Display
Yes
Cause
MEMOBUS/Modbus test has finished
normally.
Digital Operator Display
Minor Fault
Output
H2-=10
Minor Fault
Output
H2-=10
Yes
Cause
A digital input set to 67H (MEMOBUS/
Modbus test) was closed while the drive was
running.
Digital Operator Display
TMA1
Cause
Cooling fan fault
The intake filter is soiled.
Parameter setting error
Thermistor fault and disconnected signal line
Digital Operator Display
UL3
Cause
Inappropriate parameter settings.
Fault on the machine side.
Example: If there is undertorque, the pulley
belt may be broken.
Digital Operator Display
UL4
Cause
Inappropriate parameter settings.
Fault on the machine side.
Example: If there is undertorque, the pulley
belt may be broken.
Digital Operator Display
UL5
Yes
Undertorque Detection 2
Drive output current (or torque in OLV, CLV, AOLV/PM, CLV/PM) less than L6-05 for
longer than L6-06 time.
Minor Fault
Possible Solutions
Output
H2-=10
Check parameters L6-05 and L6-06.
Yes
Cause
Possible Solutions
Minor Fault
Output
H2-=10
Troubleshooting
SE
Yes
165
Undervoltage
One of the following conditions was true while the drive was stopped (a Run command was
not entered):
Uv
DC bus voltage dropped below the level specified in L2-05.
Contactor to suppress inrush current in the drive was opened.
Low voltage in the control drive input power.
Minor Fault
Cause
Possible Solutions
Output
H2-=10
Check for wiring errors in the main circuit drive input power.
Phase loss in the drive input power.
Correct the wiring.
Ensure the terminals have been properly tightened.
Loose wiring in the drive input power
Retighten the terminals to the tightening torques specified in this
terminals.
Yes
manual (refer to page 90).
There is a problem with the drive input power Lower the voltage of the drive input power so that it is within the
voltage.
limits listed in the specifications.
The power has been interrupted.
Correct the drive input power.
Digital Operator Display
Minor Fault Name
Voltage Unbalance
VUB
The sum of the detected output voltages of the three phases exceeded the detection level for
longer than the stipulated time.
Minor Fault
Cause
Possible Solutions
Output
H2-=10
The motor has been damaged due to
Check the insulation resistance of the motor.
overheating or the motor insulation is
Replace the motor.
damaged.
Check the motor cable.
Remove the short circuit and turn the power back on.
Yes
One of the motor cables has shorted out or
Check the resistance between the motor cables and the ground
there is a grounding problem.
terminal .
Replace the cable.
The output side cable wiring is wrong.
Correct the wiring.
166
5.6
Error Name
Drive Capacity Setting Fault
Drive capacity and the value set to o2-04 do not match.
Possible Solutions
Cause
The drive model selection (o2-04) and the
Correct the value set to o2-04.
actual capacity of the drive are not the same.
Digital Operator Display
Error Name
Cause
The same function is assigned to more than
one sequence input.
Excludes Not used and External Fault.
The Up command was set but the Down
command was not, or vice versa (settings 10
vs. 11).
The Up 2 command was set but the Down 2
command was not, or vice versa (settings 75
vs. 76).
Run/Stop command for a 2-wire sequence
was set (H1- = 42), but Forward/
Reverse command (H1- = 43) was not.
Two of the following functions are set at the
same time:
Up/Down Command (10 vs. 11)
Up 2/Down 2 Command (75 vs. 76)
Hold Accel/Decel Stop (A)
Analog Frequency Reference Sample/Hold
(1E)
Offset Frequency 1, 2, 3 Calculations (44,
45, 46)
The Up/Down command (10, 11) is enabled
at the same time as PID control (b5-01).
Correctly set functions that need to be enabled in combination with other functions.
Check if contradictory settings have been assigned to the multi-function input terminals at
the same time.
Correct the sequence input settings.
Troubleshooting
oPE03
167
168
Check for contradictory settings assigned to the multi-function input terminals at the same
time.
Correct the sequence input settings.
Check for contradictory settings assigned to the multi-function input terminals at the same
time.
Correct the sequence input settings.
Error Name
Control Method Selection Error
Correct the setting for the control method.
Possible Solutions
Cause
A control mode has been selected that
Connect a PG option card.
requires a PG option card to be installed (A1Correct the value set to A1-02.
02 = 3), but no PG option card is installed.
Digital Operator Display
oPE07
Cause
At least two analog input terminals are set to
the same function (i.e., at least two of these
parameters has the same setting: H3-02 and
H3-10).
The following simultaneous contradictory
settings:
H3-02 and H3-10 = C (PID Target Value)
while b5-18 = 1 (enables b5-19 as the target
PID value)
Digital Operator Display
oPE08
Error Name
Error Name
Parameter Selection Error
A function has been set that cannot be used in the motor control method selected.
Possible Solutions
Cause
Attempted to use a function that is not valid
Check the motor control method and the functions available.
for the selected control mode.
In Open Loop Vector Control, n2-02 is
Correct parameter settings so that n2-02 is less than n2-03.
greater than n2-03
In Open Loop Vector Control, C4-02 is
Correct parameter settings so that C4-02 is less than C4-06.
greater than C4-06
Note: Use U1-18 to find which parameters are set outside the specified setting range.
Other errors are given precedence over oPE08 when multiple errors occur at the same time.
Digital Operator Display
Error Name
Cause
The following simultaneous contradictory
settings have occurred:
b5-15 not 0.0 (PID Sleep Function Start
Level)
The stopping method is set to either DC
Injection Braking or coast to stop with a
timer (b1-03 = 2 or 3).
When b5-01 = 1 or 2 (PID output 1/2), d2-02
(Frequency Reference Lower Limit) 0 was
specified.
When b5-01 = 1 or 2 (PID output 1/2), b5-11
(PID Output Reverse Selection) = 1 (Rotation
direction reverses with negative PID output)
was specified.
PID control is set to b5-01 = 3 or 4, but the
lower limit for the frequency reference (d201) is not 0.
oPE09
169
Error Name
V/f Data Setting Error
The following setting errors have occurred where:
E1-09 E1-07 < E1-06 E1-11 E1-04
E3-09 E3-07 < E3-06 E3-11 E3-04
Possible Solutions
Correct the settings for E1-04, E1-06, E1-07, E1-09, and E1-11 (for motor 2, correct E3-04,
E3-06, E3-07, E3-09, and E3-11).
Error Name
Torque Control Setting Error
Parameters settings that are not allowed in combination with Torque Control have been set.
Possible Solutions
Cause
When A1-02 = 3 (Closed loop vector
control), the following setting is specified.
The torque control selection is specified at
the same time. d5-01=1 and H1-=71
DROOP control and feed forward control
are enabled when torque control is selected:
d5-01 = 1 or H1- = 71, and also b7-01
0 or n5-01 = 1.
Correct the settings of b7-01, d5-01, H1-, L3-04 and n5-01.
KEB command 2 (N.O. input, N.C. input)
is enabled when torque control is selected:
d5-01 = 1 or H1- =71 and also H1-
= 7A or H1- = 7b.
The optimal deceleration and
overexcitation deceleration 2 are enabled
when torque control is selected.(d5-01=1 or
H1-=71) and (L3-04=2 or L3-04=5)
Digital Operator Display
Error Name
Online Tuning Parameter Setting Error
oPE18
Parameters that control Online Tuning are not set correctly.
Cause
Possible Solutions
One of the following settings has occurred
while Online Tuning is enabled (n6-01 = 2) in
Open Loop Vector control (A1-02 = 2).
E2-02 has been set below 30% of the
Make sure E2-02, E2-03, and E2-06 are set the correct values.
original default value
E2-06 has been set below 50% of the
original default value
E2-03 = 0
170
5.7
Error Name
Excessive V/f Setting (detected only during Rotational Auto-Tuning, and displayed after
Auto-Tuning is complete)
Possible Solution
Before Auto-Tuning the drive, verify the information written on the motor nameplate and
enter that data to T1-03 through T1-05.
Enter proper information to parameters T1-03 to T1-05 and repeat Auto-Tuning.
If possible, disconnect the motor from the load and perform Auto-Tuning. If the load
cannot be uncoupled, simply use the Auto-Tuning results as they are.
Error Name
Motor Iron Core Saturation Coefficient Error (detected only during Rotational AutoTuning and displayed after Auto-Tuning is complete)
Possible Solution
Make sure the data entered to the T1 parameters match the information written on the
motor nameplate.
Enter the correct information and restart Auto-Tuning.
Check and correct faulty motor wiring.
Disconnect the motor from machine and perform Rotational Auto-Tuning.
Error Name
Rated Current Setting Alarm (displayed after Auto-Tuning is complete)
Possible Solution
Check the setting of parameter T1-04.
Check the motor data and repeat Auto-Tuning.
Error Name
End5
Cause
The resistance value that was calculated is
outside the allowable range.
Troubleshooting
End4
Adjusted Slip Calculation Error
Cause
Possible Solution
In Stationary Auto-Tuning, the slip value
resulted in 0.2 Hz or less.
The slip that was calculated is outside the
Check the value input for T1-.
allowable range.
Execute Rotational Auto-Tuning instead.
The value after the compensation in E2-08
(Motor Iron-Core Saturation Coefficient 2)
exceeds the upper and lower limits.
The measured value of secondary resistance is
negative.
Digital Operator Display
Error Name
Resistance Tuning Error
Possible Solution
Double check the data that was entered for the Auto-Tuning process.
171
Error Name
End7
No-Load Current Alarm
Cause
Possible Solution
The entered no-load current value was outside
Check and correct faulty motor wiring.
the allowable range.
Auto-Tuning results were less than 5% of the
Double check the data that was entered for the Auto-Tuning process.
motor rated current.
Digital Operator Display
Error Name
Er-01
Cause
Motor data or data entered during AutoTuning was incorrect.
Possible Solution
Check that the motor data entered to T1 parameters matches motor nameplate input before
Auto-Tuning.
Enter the correct information and start Auto-Tuning over again.
Check and modify the wiring.
Wiring is incorrect.
Load is too heavy.
Digital Operator Display
Er-03
Cause
Auto-Tuning canceled by pressing STOP
button.
Digital Operator Display
Er-04
Er-05
Er-08
Cause
Motor data or data entered during AutoTuning was incorrect.
The tuning process took too long.
Results from Auto-Tuning are outside the
parameter setting range.
Digital Operator Display
Er-09
Cause
The motor did not accelerate for the specified
acceleration time.
Torque limit when motoring is too low (L7-01
and L7-02).
172
Minor Fault
Error Name
Motor Direction Error (detected only during Rotational Auto-Tuning)
Possible Solution
Check and correct wiring to the PG encoder.
Check the wiring of motor.
Check the motor speed monitor U1-05 while turning the motor manually in forward
direction.
If the sign displayed is negative, change the setting of parameter F1-05.
The load pulled the motor in the opposite
The motor is turning around pulled by the machine.
direction of the speed reference and the torque Uncouple the motor from the machine.
exceeded 100% in Closed Loop Vector
There is a problem in PGs wiring, PGs rotation direction, and the setting of F1-05.
Control.
Check PGs wiring and the setting of F1-05.
Digital Operator Display
Error Name
Motor and PG direction are opposite.
Er-11
Cause
Torque reference is too high during the
acceleration (only for the Open Loop Vector
Control).
Digital Operator Display
Er-12
Cause
One of the motor phases is missing: (U, V, W).
Current exceeded the current rating of the
motor.
Replace the board. For instructions on replacing it, contact Yaskawa or your nearest sales
representative.
Troubleshooting
173
5.8 LED Indicators on the Controller and CCB (Cell Control Board)
5.8
The following describes the LED indicators on the controller in the control panel and on the CCB in the Power Cell
panel. These indicators display operation statuses and faults.
%#76+10
2NGCUGFQPQVECVEJVJGHKPIGT
DGVYGGPRCPGNHNCOGCPFVJKUWPKV
%#76+10
2NGCUGFQPQVECVEJVJGHKPIGT
DGVYGGPRCPGNHNCOGCPFVJKUWPKV
%$
%$
%$
Controller
(Draw-out
construction)
$#6
'44
470
294
%$
2*A#
2*A$
2*A%
$;25
Transformer
Drive panel
Figure 5.1 LED on Controller
174
5.8 LED Indicators on the Controller and CCB (Cell Control Board)
Power Cell
PWR
FLT
LINK
CHARGE1
CHARGE2
PWR (Green):
FLT (Red):
LINK (Green):
CHARGE1 (Red): Lit when the DC bus bar voltage Vpc is 50 V or higher.
CHARGE2 (Red): Lit when the DC bus bar voltage Vcn is 50 V or higher.
Never touch the Power Cell while any of these LED indicators are lit.
The LED indications for the Power Cell ready status, normal operation status, and fault status are shown in the following
table.
Table 5.17 LED Indications on the Cell Control Board
LED
PWR (Green)
FLT (Red)
LINK (Green)
CHARGE1 (Red)
CHARGE2 (Red)
Fault <1>
Troubleshooting
<1> signifies off, signifies on, and signifies an unstable state with the LED going on and off.
175
5.9
Error Name
CoPy
Cause
Parameters are being written to the drive.
Digital Operator Display
CPEr
Cause
Control mode of the parameters to be loaded
onto the drive and the control mode already
set to the drive dont match.
Digital Operator Display
CPyE
Cause
Failed writing parameters.
Digital Operator Display
CSEr
Cause
Hardware fault
Digital Operator Display
dFPS
Cause
The drive from which the parameter were
copied and the drive you are attempting to
write to are not the same model.
The drive the parameters were copied from
is a different model drive.
The drive you are attempting to write to is a
different model.
Digital Operator Display
End
Cause
Finished reading, writing, or verifying
parameters.
Digital Operator Display
iFEr
Cause
A communication error occurred between the
drive and the digital operator or the USB
Copy Unit.
A non-compatible cable is being used to
connect the USB Copy Unit and the drive.
176
Possible Solution
Check the control mode for the parameters that are to be loaded onto the drive and the
control mode set to the drive those parameters will be written to.
Set the same control mode using parameter A1-02 and try again.
Error Name
Error Writing Data
Possible Solution
Try writing parameters again.
Error Name
Copy Unit Error
Possible Solution
Replace the digital operator or the USB Copy Unit.
Error Name
Drive Model Mismatch
Possible Solution
Check the model number of the drive that the parameters were copied from and the model
of the drive you are attempting to write those parameters to.
Make sure the drive from which the parameter are copied and the drive to be written to
have the same model numbers and software versions.
Error Name
Task Complete
Possible Solution
Not an error.
Error Name
Communication Error
Possible Solution
Check the cable connection.
Use the cable originally packaged with the USB Copy Unit.
Make sure model numbers and specifications are the same for both drives.
Make sure all connections are correct, and copy the parameter settings onto the USB
Copy Unit or the digital operator.
Error Name
Error Reading Data
Possible Solution
Press and hold the READ key on the USB Copy Unit for at least one second to have the
unit read parameters from the drive.
Error Name
Reading Parameter Settings (flashing)
Possible Solution
Not an error.
Error Name
Voltage Class, Capacity Mismatch
Possible Solution
Make sure electrical specifications and capacities are the same for both drives.
Error Name
Parameter settings in the drive and those saved to the copy function are not the same
Possible Solution
To have the same parameter settings for both devices, either copy the parameter settings
on the USB Copy Unit or the digital operator and save them in the drive. Or, copy the
parameter settings on the drive and save them in the USB Copy Unit or the digital operator.
Error Name
Comparing Parameter Settings (flashing)
Possible Solution
Not an error.
Troubleshooting
vFyE
Cause
Indicates that parameter settings that have
been Read and loaded onto the Copy Unit or
digital operator are different.
Digital Operator Display
vrFy
Cause
The Verify mode has confirmed that
parameters settings on the drive and
parameters read to the copy device are
identical.
Error Name
Model, Voltage Class, Capacity Mismatch
Possible Solution
177
2 Press
3 Press
4 Press
178
and
Display/Result
- MODE - DRV Rdy
FREF (OPR)
U1-01= 0.00Hz
U1-02= 0.00Hz LSEQ
U1-03= 0.0A
LREF
JOG FWD FWD/REV
5 Press
Display/Result
- MONITR - DRV Rdy
Last Fault
U2-02= oL2
Continue to press
to monitor the content of U2-03 to U2-28. Parameters U2-03
6 through U2-31 help determine the cause of a fault. Parameters to be monitored differ
depending on the control mode.
Procedure
ALARM
- MODE -
Method 1
oC
Overcurrent
FWD RESET
F1
F2
ESC
LO
RE
RESET
ENTER
RUN
Method 2
Method 3
DRV
STOP
Drive
Fault reset
7
8
Troubleshooting
Note: If the Run command is present, the drive will disregard any attempts to reset the fault. The Run command must first be removed
before a fault situation can be cleared.
179
Reference
Page
180
181
182
182
182
183
183
183
184
184
184
184
184
184
185
185
185
185
180
Motor Does Not Rotate Properly after Pressing RUN Button or after Entering
External Run Command
Motor Does Not Rotate
Possible Solutions
Check if the DRV light on the digital operator is lit.
The drive is not in the Drive Mode.
Enter the Drive Mode to begin operating the motor (refer to 111).
To change the run authority to the digital operator, press the LO/RE function
selection key while the drive is stopping. Then disable the Run commands from the
The LO/RE function selection key was pressed as a
control circuit terminal.
command was entered from the control circuit
Do one of the following procedures.
terminal.
Press the LO/RE function selection key again.
Restart the control power.
Note: If o2-01 is set to 0, then the LO/RE button will be disabled.
When Auto-Tuning completes, the drive is switched back to the Programming
Mode. The Run command will not be accepted unless the drive is in the Drive
Auto-Tuning has just completed.
Mode.
Use the digital operator to enter the Drive Mode (refer to 111).
A Fast Stop was executed and has not yet been reset. Reset the Fast Stop command.
Check parameter b1-02 (Run Command Selection 1).
Set b1-02 so that it corresponds with the correct Run command source.
Settings are incorrect for the source that provides the 0: Digital operator
1: Control circuit terminal (default setting)
Run command.
2: MEMOBUS/Modbus communications
3: Option card
Check the wiring for the control terminal.
There is faulty wiring in the control circuit terminals. Correct wiring mistakes.
Check the input terminal status monitor (U1-10).
Check parameter b1-01 (Frequency Reference Selection 1).
Set b1-01 to the correct source of the frequency reference.
0: Digital operator Keypad
The drive has been set to accept the frequency
1: Control circuit terminal (default setting)
reference from the incorrect source.
2: MEMOBUS/Modbus communications
3: Option card
Check the frequency reference monitor (U1-01).
Frequency reference is too low.
Increase the frequency by changing the maximum output frequency (E1-09).
Check the analog input terminal settings.
If 1 (frequency reference gain) has been set for H3-02 (function selection for analog
input terminal L1) and no voltage (current) has been input, the frequency reference
The analog input setting is not appropriate.
will be zero.
Check if H3-02 has been set to the proper values.
Check if the analog input value has been set properly (U1-13).
When the STOP key is pressed, the drive will decelerate to stop.
The STOP key was pressed.
Switch off the Run command and then re-enter a new Run command.
Note: The STOP key can be disabled when o2-02 is set to 0.
Motor starting torque is too low.
Adjust the parameters that affect controllability (refer to 138).
Frequency reference value is too low or the drive does
Enter a value that is above the minimum output frequency determined by E1-09.
not accept the value entered.
Troubleshooting
Cause
181
Possible Solutions
Check the motor wiring.
Switch two motor cables (U, V, and W) to reverse motor direction.
Phase wiring between the drive and motor is incorrect.
Connect drive output terminals U, V, and W in the right order to match motor
terminals U, V, and W.
The connection is incorrect between the drives
Check to see the wiring of control circuit.
control circuit terminals (forward/reverse) and
Correct the wiring.
forward/reverse signals of control panel.
Connect the drives output terminals (U, V, and W) and motor terminals (U, V,
and W) properly.
When the wiring is correct, exchange two of cables U, V, and W connected to the
motor.
The forward direction for the motor is setup
incorrectly.
Note: Check the motor specifications for the forward and reverse directions. The motor specifications will vary depending on the
manufacturer of the motor.
Possible Solutions
Check parameter b1-04.
Set the drive to allow the motor to rotate in reverse (b1-04 = 0).
Possible Solutions
If the load is too heavy for the motor, the motor will overheat as it exceeds its rated
torque value for an extended period of time.
Note: Keep in mind that the motor also has a short-term overload
rating in addition to the possible solutions provided below:
The load is too heavy.
Reduce the load.
Increase the acceleration and deceleration times.
Check the values set for the motor protection (L1-01, L1-02) as well as the motor
rated current (E2-01).
Increase motor capacity.
Check the ambient temperature.
The air around the motor is too hot.
Cool the area until it is within the specified temperature range.
Perform Auto-Tuning.
The drive is operating in a vector control mode but
Calculate the motor value and reset the motor parameters.
Auto-Tuning has not yet been performed.
Change the motor control method to V/f Control (A1-02 = 0).
When a motor is connected to the drive output terminals (U, V, W), a surge voltage
is generated between the drives switching and motors winding coil. Generally, the
Insufficient voltage insulation between motor phases. maximum surge voltage is about 1.5 times the Power Cell input power supply
voltage (1500 V with a 1200 V input).
Use a motor with a voltage tolerance higher than the max voltage surge.
The motor fan has stopped or is clogged.
Check the motor fan.
182
Possible Solutions
Take the following steps to resolve the problem:
Reduce the load.
Increase motor capacity.
Note: Although the drive has a Stall Prevention function and a Torque
Compensation Limit function, accelerating too quickly or trying
to drive an excessively large load can exceed the capabilities of
the motor.
Check the torque limit setting.
Check the maximum output frequency (E1-04).
Increase E1-04 if it is set too low.
Check U1-01 for proper frequency reference.
Check if a frequency reference switch signal has been set to one of the sequence
input terminals.
If analog input is used, check for a low gain level set for terminal L1 (H3-03).
Reduce the load so that the output current remains within the motor rated current.
Note: In extruder and mixer applications, the load will sometimes
increase as the temperature drops.
Increase the acceleration time.
Check if the mechanical brake is fully releasing as it should.
Check if the acceleration time parameters have been set too long (C1-01, C1-03,
C1-05, C1-07).
Perform Auto-Tuning.
Calculate motor data and reset motor parameters.
Switch to V/f Control (A1-02 = 0).
Check the analog input terminal settings.
Analog input terminal L1 is set for frequency gain (H3-02 is set to 1), but there is
no voltage or current input provided.
Make sure H3-02 is set to the proper values.
See if the analog input value is set to the right value (U1-13).
Check the Stall Prevention level during acceleration (L3-02).
If L3-02 is set too low, acceleration may be taking too long.
Increase L3-02.
Check the Stall Prevention level during run (L3-06).
If L3-06 is set too low, speed will drop as the drive outputs torque.
Increase the setting value.
If the motor cable is long (50 m or more), run Auto-Tuning only for Line-to-Line
Resistance.
Consider switching to vector control mode.
Cause
The analog input gain and bias for the frequency
reference input are set to incorrect values.
A frequency bias signal is being entered via analog
input terminal L1
Troubleshooting
183
Possible Solutions
If PID control is not necessary for the application, disable it by setting b5-01 to 0.
Note: When PID control is enabled, the drive adjusts the output
frequency to match the PID setpoint. The drive will only
accelerate to the maximum output frequency set in E1-04 while
PID control is enabled.
Possible Solutions
Check drive input power voltage to ensure that it provides stable power, or disable
input phase loss detection.
Enable Hunting Prevention (n1-01 = 1).
Increase the AFR gain (n2-01) or the AFR time constant (n2-02).
Possible Solutions
Ground the drive (EA) and motor (ED).
Separate the main circuit wiring and the control lines.
Make sure wires and the motor have been properly grounded.
Possible Solutions
Adjust the parameters used for the Jump frequency function (d3-01 through d3The drive output frequency is the same as the resonant
04) to skip the problem-causing bandwidth.
frequency of the connected machinery.
Place the motor on a rubber pad to reduce vibration.
Oscillation or Hunting
Cause
Insufficient tuning.
Gain is too low when using PID control.
The frequency reference is assigned to an external
source and the signal is noisy.
The cable between the drive and motor is too long.
Possible Solutions
Adjust the parameters. Refer to Motor Performance Fine-Tuning on page 138.
Make the adjustments by referring to the information on the PID control
parameters (b5-) in the separate FSDrive-MV1000 Parameter Guide.
Ensure that noise is not affecting the signal lines.
Separate main circuit wiring and control circuit wiring.
Use twisted-pair cables or shielded wiring for the control circuit.
Increase the analog input time filter constant (H3-13).
Perform Auto-Tuning.
Reduce the length of the cable.
184
Possible Solutions
Check the analog input terminal settings.
Check that B (PID feedback) has been set for H3-02 (function selection for
analog input terminal L1).
Check that assignment to the analog input terminal and the actual signal input
match.
Check the connection of the feedback signal.
Check the various PID-related parameter settings.
Note: No PID feedback input to the terminal causes the value detected
to be 0, causing a PID fault and the drive to operate at max
frequency.
PID control keeps the difference between target and detection values at 0. Set the
input level for the values relative to one another.
Use analog input gain H3-11 to adjust PID target and feedback signal scaling.
Possible Solutions
Set PID output for reverse characteristics (b5-09 = 1).
Make the adjustments by referring to the information on the PID control
parameters (b5-) in the separate FSDrive-MV1000 Parameter Guide.
Motor Rotates After the Drive Output is Shut Off (Motor Rotates During DC Injection
Braking)
Cause
DC Injection Braking is set too low and the drive
cannot decelerate properly.
The stopping method is set so that the drive coasts to
stop.
Possible Solutions
Adjust the DC Injection braking settings.
Increase the current level for DC Injection Braking (b2-02).
Increase the DC Injection Braking time at stop (b2-04).
Set b1-03 (Stopping Method Selection) to 0 or 2.
Possible Solutions
Adjust the parameters used for the Jump frequency function (d3-01, d3-02, d3Frequency reference is set within the range of the
03, d3-04).
Jump frequency.
Note: Enabling the Jump frequency prevents the drive from outputting
the frequencies specified in the Jump range.
Set the maximum output frequency and the upper limit for the frequency
Upper limit for the frequency reference has been
reference to more appropriate values (E1-04, d2-01).
exceeded.
Note: The following calculation yields the upper value for the output
frequency = E1-04 x d2-01 / 100
Large load triggered Stall Prevention function during Reduce the load.
acceleration.
Adjust the Stall Prevention level during acceleration (L3-02).
Troubleshooting
Cause
185
186
6
Periodic Inspection & Maintenance
This chapter describes the method for periodic inspection and maintenance of the drive and
also the part replacement method for the cooling fan, etc.
6.1
6.2
6.3
6.4
6.5
6.6
6.7
SECTION SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PERIODIC INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACING THE BATTERY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACING THE COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
REPLACING POWER CELLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPARE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
188
190
194
195
197
200
202
187
6.1
Section Safety
DANGER
WARNING
Improper equipment grounding could result in death, serious injury, or fire by contacting the motor case.
Do not remove covers or touch circuit boards while the power is on.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
Do not use an improper voltage source.
188
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards.
Failure to comply could result in damage to the drive and will void warranty.
Yaskawa is not responsible for any modification of the drive made by the user.
Check all the wiring after installing the drive and connecting other devices to ensure that all connections are correct.
The motor will run in reverse if the phase orders are not matched.
Connect input terminals U, V and W of the motor to output terminals U, V and W of the drive, pairing the terminal
codes. The phase orders of the motor terminals and drive terminals should also match.
Do not operate damaged equipment.
189
6.2
Periodic Inspection
Electronic devices have a limited life and may exhibit changes in characteristics or performance deterioration after years
of use under normal conditions. To help avoid such problems, it is important to perform preventive maintenance on the
drive, including daily and regular inspections, and part replacement.
Drives comprise semiconductor parts such as IGBT devices (power transistors) and integrated circuits and electronic
components like capacitors and resistors, along with many parts such as fans and relays, and the proper functioning of
drives is dependent on the correct operation of all these parts.
Follow the inspection checklists provided in this section as a part of a regular maintenance program. Perform equipment
inspections at intervals of one year after installation.
Note: The drive will require more frequent inspection if it is used under harsh conditions, such as:
Daily Inspection
Table 6.1 outlines the recommended daily inspection for Yaskawa drives. Check the following items on a daily basis to
avoid premature deterioration in performance or product failure. Copy this checklist and mark the Checked column
after each inspection.
Table 6.1 General Recommended Daily Inspection Checklist
Inspection Category
Details of Inspection
Checked
Equipment in General
Power Supply Voltage
Transformer
Cooling System
Lamp
Meters
190
Periodic Inspection
Table 6.2 outlines the recommended periodic inspections for Yaskawa drives. Although periodic inspections should
generally be performed once a year or every two years, the drive may require more frequent inspection in harsh
environments or with rigorous use. Periodic inspection will help to avoid premature deterioration in performance or
product failure. Copy this checklist and mark the Checked column after each inspection.
Periodic Inspection
DANGER! Electrical Shock Hazard. Do not perform inspection while the power for the main circuit and controls is on. Failure to
comply could result in death or serious injury. Before starting inspection, disconnect the power supply to all the
equipment. Internal capacitors retain some charge even after the main circuit power supply is turned off. Wait at least 15
minutes after turning the power off.
Inspection Category
Wires
Transformer
Transformer Panel
Power Cell Panel
Power Cells
Surge absorber
Circuits
Relays
Control Panel
Board
Details of Inspection
Megger check between the main circuit terminals and ground
terminal
Check for loose screws, bolts, or connectors.
Check for damage to, or deformation or discoloration of parts
due to overheating or deterioration.
Check for soiling or adhesion of dust, etc.
Check for damage or deterioration of the cable sheath.
Check the windings for damage, and check for breakage in the
insulation sheets.
Check the windings for accumulation of dust, and for
adhesion of foreign matter.
Check for leakage from the smoothing capacitor.
Confirm that the safety valve of the smoothing capacitor is not
protruding.
Confirm that the smoothing capacitor has not expanded.
Measure the capacitance of the smoothing capacitor.
(Check the indication on the gage.)
Check for loose screws or bolts.
Check that the main circuit fuse and the control fuses on the
boards are normal.
Check for accumulated dust and dirt on the heat sink.
Make sure the appearance is clean, the terminals are tight, and
the installation bolts are securely fastened.
Confirm no abnormalities in protective and indication circuits.
Confirm that there is no chattering noise during operation.
Confirm timer operation.
Check for damaged contacts.
Check for abnormal smells and discoloration.
Confirm the power supply voltage.
Page
Checked
192
192
192
193
193
Air filter
Cooling System
Cooling fan
193
193
Digital Operator
191
Transformer
Check the following items.
Check for anything abnormal in the external appearance.
Check for discoloration indicating burn marks.
Check for accumulated dirt or dust.
If you find any, clean it away.
Check for loose bolts in the I/O terminals and tap terminals.
If there are any, retighten them with the stipulated tightening torque.
192
Air Filter
If the air filter is soiled or clogged with dirt and dust, the cooling capacity of the drive will be degraded, resulting in
abnormal temperature rise. Check the air filter for dirt and dust at each periodic inspection, and clean it with neutral
detergent every six months.
Board
Check the following items.
Check the board for abnormal odors or discoloration.
Check for loose screws or connectors.
If there are any, retighten them.
Cooling Fan
Check the following items.
Check for abnormal vibration and noise.
Check for loose installation bolts.
If there are any, retighten them.
Insulation resistance of the cooling fans motor
Use a 500 V Megger insulation resistance tester. The measured insulation resistance must be 10 M or more.
Cooling fan motor bearing
The service life of the bearing is approximately 40,000 hours.
Figure 6.1
A
B
U V
Transformer panel
A Cooling fan
B Power Cells
C Control circuit terminals
Figure 6.1 Internal Layout Diagram (Drive: 6-kV Class, 1600 kVA)
193
6.3 Maintenance
6.3
Maintenance
In order to keep the drive operating reliably over a long period of time, we recommend replacing consumable parts.
To keep the drive operating normally over a long period of time, it is necessary to carry out periodical inspections and to
replace the consumable parts in accordance with their service lives. Periodic inspection standards vary, depending on the
drive installation environment and usage conditions. Carry out periodic maintenance by referring to Table 6.1.
For details on replacing batteries, see Replacing the Battery on page 195.
For details on replacing the cooling fan, see Replacing the Cooling Fan on page 197.
For details on replacing Power Cells, see Replacing Power Cells on page 200.
For the replacement of other parts, contact your Yaskawa representative or the nearest Yaskawa sales office. These
replacements must be undertaken by trained professionals.
Cooling fan
Contactor for cooling fan
Power Cell smoothing capacitor
Inrush prevention relay
IGBT
Fuses
Aluminum capacitor on the printed circuit board
Batteries (lithium batteries)
Circuit breakers
Other relays
Standard Replacement
Period <1>
3 to 4 years
(40,000 service hours)
5 years
10 years
5 years
5 years
Replace with a new battery (connect the battery to the control board with
the connector).
Product name: CR6L-CN014S manufactured by FDK Corporation
Specifications: 3 V/2000 mAh
Determine replacement need after inspection.
NOTICE: The standard replacement period is based on the conditions listed below. The times stated are for guidance, and the lives of
the parts are not guaranteed for these times. Some parts may require more frequent replacement due to poor environments
or rigorous use.
Usage conditions for standard replacement period:
Ambient temperature: Yearly average of 30C
Load factor: 80% maximum
194
6.4
4.
5.
6.
7.
8.
195
Figure 6.2
Controller
BAT
ERR
RUN
PWR
CN24
A Control board
B Battery alarm LED indicator
C Battery label
D Battery
E Battery connector (CN24)
196
6.5
NOTICE: Use a cooling fan that is specified for use in combination with the drive. If the fan is replaced with one other than the
stipulated type, the drive may not be capable of its intended performance.
To get a cooling fan replaced, contact your Yaskawa representative or the nearest Yaskawa sales office.
For drives with multiple cooling fans, replace all of the fans at the same time to maximize the drives service life.
Power
Supply
Frequency
(Hz)
Transformer Panel
Model
CIMR-MV2
Qty
Model/
Specifications
Qty
AAA052
AAA058
AAA077
AAA093
AAA102
AAA115
AAA135
AAA160
2
200/220
60
AAA205 <1>
AAA220 <1>
AAA180
AAA330 <1>
AAA390 <1>
AAA440 <1>
AAA505 <1>
8
5
CCA035
CCA050
CCA070
CCA100
CCA200
S3G400-KC22-51,
375W
S3G250-BC54-01,
169W
CCA260
S3G400-KC22-51,
375W
CCA140
50/60
3
S3G250-BC54-01,
169W
AAA600 <1>
200/220
S3G250-BC54-01,
169W
AAA280 <1>
AAA550 <1>
Model/
Specifications
4
S3G250-BC54-01,
169W
CCA330
CCA400
CCA520
CCA650
S3G400-KC22-51,
375W
S3G400-KC22-51,
375W
Voltage
Class
(kV)
197
Voltage
Class
(kV)
Control
Power
Supply
Voltage
(V)
200/220
Power
Supply
Frequency
(Hz)
60
Transformer Panel
Model
CIMR-MV2
DDA052
DDA058
DDA064
DDA077
DDA093
DDA102
DDA115
DDA125
DDA155
DDA190
DDA220 <1>
Model/
Specifications
S3G250-BC54-01,
169W
11
200/220
200/220
50/60
50/60
FFA520
FFA650
HHA035
HHA050
HHA070
HHA100
HHA140
HHA200
HHA260 <1>
HHA330 <1>
HHA400 <1>
HHA520 <1>
HHA650 <1>
Qty
Model/
Specifications
Qty
3
3
3
3
3
4
4
4
4
3
3
4
4
5
5
6
6
8
DDA250 <1>
DDA285 <1>
DDA315 <1>
DDA340 <1>
DDA375 <1>
DDA440 <1>
DDA505 <1>
DDA575 <1>
DDA625 <1>
FFA035
FFA050
FFA070
FFA100
FFA140
FFA200
FFA260
FFA330
FFA400
S3G400-KC22-51,
375W
S3G250-BC54-01,
169W
S3G400-KC22-51,
375W
S3G400-KC22-51,
375W
8
5
5
2
2
3
3
4
5
6
7
5
7
8
1
1
2
2
2
3
2
3
3
4
5
S3G250-BC54-01,
169W
S3G400-KC22-51,
375W
S3G250-BC54-01,
169W
S3G400-KC22-51,
375W
S3G400-KC22-51,
375W
4
4
4
4
6
6
7
8
5
5
2
2
2
2
3
4
6
7
4
5
7
2
2
2
3
3
4
3
3
4
5
6
198
Removal
1. Remove the drive ventilation covers mounting screws, then remove the ventilation cover at the top of the drive.
CAUTION! Take due care not to drop any of the mounting screws inside the drive.
A Cooling fan
B Ventilation cover
Figure 6.3 Cooling Fan Replacement (Drive: 6-kV Class, 1600 kVA)
Mounting
NOTICE: Arrange the cooling fan cables so that they will not make contact with, or be caught in, the fan blades.
1. Set the new cooling fan in place and tighten the mounting screws.
2. Reinstall the components in the reverse order of removal.
199
6.6
Removal
Replace Power Cells by following the procedure below.
1. Disconnect the optical fiber cable from the cell control board (CCB). Take care not to damage the cable when
pulling out the Power Cell.
Figure 6.4
A
C
2. Disconnect the three phase wiring from the input terminals (L1, L2, L3), and the wiring (copper bars or wires)
3.
4.
5.
6.
CAUTION! Do not pull too strongly when pulling the Power Cell out.
Otherwise, the Power Cell may fly out and your hands or fingers could get caught.
Figure 6.5
B
D
A Drive
B Power Cells
C Lifter
Figure 6.5 Drawing Out a Power Cell
200
A Drive
B Lifter
Mounting
Mount a Power Cell by following the procedure for removal in reverse.
1. Move the Power Cell, loaded on a lifter, to the front of the drive panel in which the Power Cell is to be
accommodated.
2. Push the Power Cell in from the front and mount it.
Figure 6.7
A
B
A Drive
B Power Cells
C Lifter
D Fix the lifter at the appropriate height for
the Power Cell.
Figure 6.7 Inserting a Power Cell
3. Connect the three-phase input wiring to the input terminals (L1, L2, L3), and connect the wiring to the output
terminals (T1, T2).
4. Connect the optical fiber cable to the cell control board (CCB).
Figure 6.8
201
6.7
Spare Parts
Spare Parts
Considering the importance of the system in which the drive is used, it is recommended that spare parts be prepared in
advance to cover all eventualities for maintenance management. Check the following points before ordering spare parts
from your nearest Yaskawa representative or Yaskawa sales office.
Drive: Model, capacity, and Yaskawa order number
Spare parts: Part name, model, and quantity
Board
Table 6.4 Spare Part Model List (Boards)
Category
Part Name
Cell control board (CCB)
Panel
related
Controller
202
Model
JEBC-61406-0
JEBC-61511-0
JEBC-61511-1
JEBC-61511-2
JEBC-61511-3
JEBC-61511-4
JEBC-61511-5
JEBC-61511-6
JEBC-61511-7
JEBC-61511-8
JEBC-61511-9
JEBC-61511-A
JEBC-61912
JEBC-61304-INV
Remarks
Common to all capacities
For Power Cells: 35 A
For Power Cells: 50 A
For Power Cells: 70 A
For Power Cells: 100 A
For Power Cells: 140 A
For Power Cells: 200 A
For Power Cells: 260 A
For Power Cells: 330 A
For Power Cells: 400 A
For Power Cells: 520 A
For Power Cells: 650 A
Common to all capacities
The board that controls the drive
JEBC-61610
JEBC-61701
JEBC-61913
JEBC-61703
JEBC-61902-1
JEBC-61902-2
JEBC-61902-4
JEBC-61902-5
JEBC-61902-7
JEBC-61902-8
Procurement Code
7910251-1010
7910251-1020
7910251-1030
7910251-1040
7910251-1050
7910251-1060
7910251-1070
7910251-1080
7910251-1090
7910251-1100
7910251-1110
Model
JESD-MV2S12035
JESD-MV2S12050
JESD-MV2S12070
JESD-MV2S12100
JESD-MV2S12140
JESD-MV2S12200
JESD-MV2S12260
JESD-MV2S12330
JESD-MV2S12400
JESD-MV2S12520
JESD-MV2S12650
Specifications
700 Vac, 35 A rating
700 Vac, 50 A rating
700 Vac, 70 A rating
700 Vac, 100 A rating
700 Vac, 140 A rating
700 Vac, 200 A rating
700 Vac, 260 A rating
700 Vac, 330 A rating
700 Vac, 400 A rating
700 Vac, 520 A rating
700 Vac, 650 A rating
Class: 3 kV
Table 6.6 Spare Part Model List: 3-kV Class (Power Cells)
Power Cell Rating
35 A
50 A
70 A
100 A
140 A
200 A
260 A
330 A
400 A
520 A
650 A
Procurement Code
7910251-1010
7910251-1020
7910251-1030
7910251-1040
7910251-1050
7910251-1060
7910251-1070
7910251-1080
7910251-1090
7910251-1100
7910251-1110
Model
JESD-MV2S12035
JESD-MV2S12050
JESD-MV2S12070
JESD-MV2S12100
JESD-MV2S12140
JESD-MV2S12200
JESD-MV2S12260
JESD-MV2S12330
JESD-MV2S12400
JESD-MV2S12520
JESD-MV2S12650
Specifications
950 Vac, 35 A rating
950 Vac, 50 A rating
950 Vac, 70 A rating
950 Vac, 100 A rating
950 Vac, 140 A rating
950 Vac, 200 A rating
950 Vac, 260 A rating
950 Vac, 330 A rating
950 Vac, 400 A rating
950 Vac, 520 A rating
950 Vac, 650 A rating
Class: 4 kV
Table 6.7 Spare Part Model List: 4-kV Class (Power Cells)
Procurement Code
7910251-1010
7910251-1020
7910251-1030
7910251-1040
7910251-1050
7910251-1060
7910251-1070
7910251-1080
7910251-1090
7910251-1100
7910251-1110
Model
JESD-MV2S12035
JESD-MV2S12050
JESD-MV2S12070
JESD-MV2S12100
JESD-MV2S12140
JESD-MV2S12200
JESD-MV2S12260
JESD-MV2S12330
JESD-MV2S12400
JESD-MV2S12520
JESD-MV2S12650
Specifications
1200 Vac, 35 A rating
1200 Vac, 50 A rating
1200 Vac, 70 A rating
1200 Vac, 100 A rating
1200 Vac, 140 A rating
1200 Vac, 200 A rating
1200 Vac, 260 A rating
1200 Vac, 330 A rating
1200 Vac, 400 A rating
1200 Vac, 520 A rating
1200 Vac, 650 A rating
203
Procurement Code
7910251-1010
7910251-1020
7910251-1030
7910251-1040
7910251-1050
7910251-1060
7910251-1070
7910251-1080
7910251-1090
7910251-1100
7910251-1110
Model
JESD-MV2S12035
JESD-MV2S12050
JESD-MV2S12070
JESD-MV2S12100
JESD-MV2S12140
JESD-MV2S12200
JESD-MV2S12260
JESD-MV2S12330
JESD-MV2S12400
JESD-MV2S12520
JESD-MV2S12650
Specifications
1200 Vac, 35 A rating
1200 Vac, 50 A rating
1200 Vac, 70 A rating
1200 Vac, 100 A rating
1200 Vac, 140 A rating
1200 Vac, 200 A rating
1200 Vac, 260 A rating
1200 Vac, 330 A rating
1200 Vac, 400 A rating
1200 Vac, 520 A rating
1200 Vac, 650 A rating
Class: 11 kV
Table 6.9 Spare Part Model List: 11-kV Class (Power Cells)
Power Cell Rating
35 A
50 A
70 A
100 A
140 A
200 A
260 A
330 A
400 A
520 A
650 A
Procurement Code
7910251-1010
7910251-1020
7910251-1030
7910251-1040
7910251-1050
7910251-1060
7910251-1070
7910251-1080
7910251-1090
7910251-1100
7910251-1110
Model
JESD-MV2S12035
JESD-MV2S12050
JESD-MV2S12070
JESD-MV2S12100
JESD-MV2S12140
JESD-MV2S12200
JESD-MV2S12260
JESD-MV2S12330
JESD-MV2S12400
JESD-MV2S12520
JESD-MV2S12650
Specifications
1200 Vac, 35 A rating
1200 Vac, 50 A rating
1200 Vac, 70 A rating
1200 Vac, 100 A rating
1200 Vac, 140 A rating
1200 Vac, 200 A rating
1200 Vac, 260 A rating
1200 Vac, 330 A rating
1200 Vac, 400 A rating
1200 Vac, 520 A rating
1200 Vac, 650 A rating
Panel Related
Table 6.10 Spare Part Model List (Panel Related)
Part Name
Digital operator
Cooling fan
Shutter
204
Model
JVOP-180
S3G250-BC54-01
S3G400-KA22-71
PS-30SMTA
PS-50SMTA
Remarks
L2
L3
T1
T2
Power cell
(Example: for 200 A)
Note: If there has been no voltage application for two years or longer, gradually increase the voltage over 2 to 3 minutes.
Note: If there has been no voltage application for two years or longer, gradually increase the voltage over 2 to 3 minutes.
205
206
7
Options
This chapter describes the options that can be used with this drive.
7.1
7.2
207
7.1
Section Safety
DANGER
WARNING
Improper equipment grounding could result in death or serious injury by contacting the motor case.
Fire Hazard
Tighten all terminal screws to the specified tightening torque.
Loose electrical connections could result in death or serious injury by fire due to overheating of electrical connections.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive.
208
7.2 Options
7.2
Options
The list of options is shown below. To order an option, contact your Yaskawa representatives or the nearest Yaskawa
sales office.
Selecting options: For details on procurement, see the Yaskawa catalogs.
Installing and wiring options: Refer to the manual for each option.
Built-in Type
All built-in type options are connected to the connectors on the controller board.
Table 7.1 Options
Type
Name
Analog Input
AI-A3
Speed (Frequency)
Reference Card
Digital Input
DI-A3
DeviceNet Interface
SI-N3
PROFIBUS-DP
Interface
SI-P3
Communications
Card <1>
CP-215 Interface
215IF
Ethernet (CP-218)
Interface
218IF
Analog Monitor
AO-A3
Monitor Card
Reference Manual
Analog Input
Installation Manual
(TOBPC73060038)
Digital Input
Installation Manual
(TOBPC73060039)
DeviceNet Installation
Used for running or stopping the drive, setting or referencing
Manual (TOBPC73060043)
parameters, and monitoring output frequency, output current, or similar
DeviceNet Technical
items through DeviceNet communication with the host controller.
Manual (SIEPC73060043)
PROFIBUS-DP
Installation Manual
Used for running or stopping the drive, setting or referencing
parameters, and monitoring output frequency, output current, or similar (TOBPC73060042)
items through PROFIBUS-DP communication with the host controller. PROFIBUS-DP Technical
Manual (SIEPC73060042)
Used for running or stopping the drive, setting or viewing parameters,
and monitoring output frequency, output current, etc. through CP-215
communication with the host controller.
<3>
The CP-215 communication system is a high-speed, real-time, N:N
network with shared memory, handling both cyclic and message
transmissions. An optional expansion PLC board (BC-620) is needed
to use it and should be procured at the same time.
Used for running or stopping the drive, setting or viewing parameters,
and monitoring output frequency, output current, etc. through CP-218
communication with the host controller.
The CP-218 communication system is a type of Ethernet that supports <3>
communication with the MEMOBUS protocol, non-protocol, or
MELSEC protocol. An optional expansion PLC board (BC-620) is
needed to use it and should be procured at the same time.
Outputs analog signal for monitoring drive output state (output freq.,
output current etc.).
Analog Monitor
Output resolution: 11 bit signed (1/2048)
Installation Manual
Output voltage: -10 to +10 Vdc (non-isolated)
(TOBPC73060040)
Terminals: 2 analog outputs
Outputs isolated type digital signal for monitoring drive run state
(alarm signal, zero speed detection, etc.)
Digital Output
Terminals: 6 photocoupler outputs (48 V, 50 mA or less)
Installation Manual
2 relay contact outputs (250 Vac 1 A or less, 30 Vdc 1 A (TOBPC73060041)
or less)
Options
Digital Output
DO-A3
Function
Enables high-precision and high-resolution analog speed reference
setting.
Input signal level: -10 to +10 Vdc (20 k), 4 to 20 mA (500 )
Input channels: 3 channels (DIP switch for input voltage/input
current selection)
Input resolution: Input voltage 13 bit signed (1/8192)
Input current 1/6554
Enables 16-bit digital speed reference setting.
Input signal: 16 bit binary, 4 digit BCD + sign signal + set signal
Input voltage: +24 V (isolated)
Input current: 8 mA
User-set: 8 bit, 12 bit, 16 bit
7
YASKAWA ELECTRIC EZZ010926 FSDrive-MV1000 Instructions
209
7.2 Options
Type
PG Speed
Controller Card <2>
PLC Function
Name
Function
For control modes requiring a PG encoder for motor feedback.
Complementary Type Phase A, B, and Z pulse (3-phase) inputs (complementary type)
PG Interface
Max. input frequency: 50 kHz
PG-B3
Pulse monitor output: Open collector, +24 V, max. current 30 mA
Power supply output for PG: +12 V, max. current 200 mA
For control modes requiring a PG encoder for motor feedback.
Line Driver PG
Phase A, B, and Z pulse (differential pulse) inputs (RS-422)
Interface
Max. input frequency: 300 kHz
PG-X3
Pulse monitor output: RS-422
Power supply output for PG: +5 V or +12 V, max. current 200 mA
Supplements PLC functions required to customize the drive.
Expansion PLC Board Program memory capacity: Equivalent to 8,000 steps
BC-620
Execution speed: 1,000 steps/1 ms
Language: Ladder language, textual language
Reference Manual
Complementary Type PG
Installation Manual
(TOBPC73060036)
Motor PG Feedback
Line Driver Interface
Installation Manual
(TOBPC73060037)
<3>
Name
Momentary
Power Loss
Compensation
Uninterruptible Power
Supply (UPS) Unit
Continuation of
Operation
Space Heater
Function
Reference Manual
UPS is installed inside the panel and backs up a control power supply
when momentary power losses occur.
opening.
Name
Maintenance
Power Cell
Replacement
Installation
Inrush Current
Suppression
Circuit <1>
Function
Reference Manual
Enables the copying and transfer of parameters between drives
using (one-touch) simple operations. This unit can also be used as
a conversion connector between the communication port (RJ-45)
<2>
of an drive and a USB port of a PC running DriveWizard Plus MV.
This option comprises a copy unit with USB interface, an RJ-45
cable and a USB cable.
Facilitates power cell replacement.
Refer to Periodic
Note: A maintenance space of at least 2000 mm must
Inspection &
be secured in front of the panel in order to
Maintenance on page 187.
replace Power Cells with a lifter.
Suppresses the inrush current on turning the drive power on by
adding a circuit (inrush suppression circuit panel)
<2>
210
Appendix: A
Specifications
This chapter describes the specifications and derating method for the drive.
A.1
A.2
211
Nominal
Capacity
(kVA)
Specifications
220 280 330 390 440 505 550 600
052 058 077 093 102 115 135 160 180 205
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
220 240 320 390 420 480 560 670 750 850 920 1160 1370 1620 1830 2100 2300 2500
170 190 260 310 340 380 450 530 600 680 730 930 1100 1300 1460 1680 1830 2000
200 250 300 400 450 500 600 700 800 900 1000 1250 1500 1750 2000 2250 2500 2750
52
58
77
93 102 115 135 160 180 205 220 280 330 390 440 505 550 600
Three-phase, 2400 V (sine wave, proportional to input voltage)
Three-phase, 2400 V 20% to +10%, 60 Hz
Single-phase, 200/220 V 50/60 Hz 5%
Class: 3 kV
Table A.2 Model-Specific Specifications (Class: 3 kV)
Item
Model: CIMR-MV2
3.3 kV Output
Nominal
Max.
Applicable
Capacity
Motor Capacity
(kVA)
(kW)
Rated Output
Current (A)
Output
Rating
Rated Output
Voltage (V)
Main Circuit
Power
Supply
Control Circuit
035
200
050
285
070
400
100
570
Specifications
140
200
260
800
1150
1500
330
1900
400
2300
520
3000
650
3700
132
200
315
450
630
900
1250
1500
1800
2500
3000
35
50
70
100
140
200
260
330
400
520
650
Class: 4 kV
Table A.3 Model-Specific Specifications (Class: 4 kV)
Item
Model: CIMR-MV2
4.16 kV Output
Max. Applicable
Motor Capacity
(kW)
Motor Power (HP)
Rated Output
Current (A)
Output
Rating
Rated Output
Voltage (V)
Main Circuit
Power
Supply
Control Circuit
Nominal
Capacity
(kVA)
Specifications
250 285 315 340 375 440 505 575 625
052 058 064 077 093 102 115 125 155 190 220
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
<1>
375 420 460 550 670 735 830 900 1120 1370 1590 1800 2050 2270 2500 2700 3170 3640 4140 4500
300 330 370 440 540 590 660 720 890 1100 1270 1440 1640 1820 1960 2160 2540 2910 3310 3600
400 450 500 600 700 800 900 1000 1250 1500 1750 2000 2250 2500 2750 3000 3500 4000 4500 5000
52
58
64
77
93 102 115 125 155 190 220 250 285 315 340 375 440 505 575 625
Three-phase, 4160 V (sine wave, proportional to input voltage)
Three-phase, 4160 V 20% to +10%, 60 Hz
Single-phase, 200/220 V 50/60 Hz 5%
212
Class: 6 kV
Table A.4 Model-Specific Specifications (Class: 6 kV)
Item
Model: CIMR-MV2
6.6 kV Output
Nominal
Capacity Max. Applicable
(kVA) Motor Capacity(kW)
Rated Output
Current (A)
Output
Rating
Rated Output
Voltage (V)
Main
Circuit
Power
Supply
Control Circuit
035
400
050
570
070
800
100
1150
Specifications
140
200
260
1600
2300
3000
330
3800
400
4600
520
6000
650
7500
250
400
630
900
1250
1800
2500
3000
3600
5000
6000
35
50
70
100
140
200
260
330
400
520
650
Class: 11 kV
Table A.5 Model-Specific Specifications (Class: 11 kV)
Item
Model: CIMR-MV2
035
050
070
100
Specifications
260
140
200
11 kV Output
Nominal
Capacity Max. Applicable
(kVA) Motor Capacity(kW)
Rated Output
Current (A)
Output
Rating
Rated Output
Voltage (V)
Main Circuit
Power
Supply
Control Circuit
660
950
1300
1900
2650
3800
5000
6200
7600
9900
12000
530
760
1070
1520
2130
3050
3960
5030
6100
7930
9910
35
50
70
100
140
200
260
330
400
520
650
330
400
520
<1>
<1>
<1>
<1>
650
<1>
Specifications
213
Control Specifications
Frequency Control
Range
Frequency Control
Accuracy
Analog Input
Resolution
Accel/Decel Time
Torque Accuracy <1>
Overload Tolerance
Momentary Power
Loss Compensation
Time <2>
Main Control
Functions
Protective Functions
PLC Functions (Optional)
Standard Communication
Functions
Communications
(Optional) <3>
Input Transformer
Panel
Specifications
Maintainability/
Environmental
Specifications
Temperature Protection
Specifications
Approx. 97% (At rated motor speed, 100% load)
Min. 0.95 (At motor rated speed, 100% load)
Forced air-cooling by fan (with failure detection)
Open Loop Vector Control (OLV), Closed Loop Vector Control (CLV), V/f control (for multiple motor
operation), Closed Loop Vector Control for SM (optional)
Voltage-type PWM control with multiple outputs connected in series
(Power Cell: 3-level output)
0.01 to 120 Hz
0.5%
0.03 Hz
0.1 to 6000 s
0.5% (OLV), 3% (CLV)
Continuous rated current 100%, overload tolerance 110% for 1 minute and 120% for 15 seconds
Max. 2 seconds
Torque control, Droop control, Speed/torque control switch, Momentary power loss compensation, Speed
search, Overtorque detection, Torque limit, 17-step speed (max.), Accel/decel time switch, S-curve accel/decel,
Auto-tuning (rotational, stationary), Dwell, Cooling fan on/ off, Slip compensation, Torque compensation,
Frequency jump, Upper/lower limits for frequency reference, DC injection braking at start and stop, PID
control (with sleep function), MEMOBUS communication (RS-485, max. 115.2 kbps), Fault retry
Overcurrent, Overvoltage, Undervoltage, Output ground fault, Output open-phase, Overload, Cooling-fan
error, Transformer overheat, Motor overheat, etc.
Expansion PLC board
RS-232: Digital operator
RS-485: MEMOBUS (Modbus)
USB: DriveWizard Plus MV
Any one of PROFIBUS-DP, DeviceNet, Ethernet, or CP-215 can be installed.
Class H dry type, 5%/N/+5% tap, secondary multi-phase winding
Power Cells: protected by thermistor for temperature
Transformer: protected by thermometer PT100
Status display, Fault display, Parameter setting, Parameter reference
Power Cell construction
IP40 (simplified dustproof type)
Control Panel
Main Circuit
Protection Design
Ambient
Temperature,
5C to +40C, 85%RH max. (no condensing)
Relative Humidity
Storage Temperature 20C to +60C (for very short term when handling)
General environmental conditions, free from dust and corrosive gases
Atmosphere
Altitude: Max. 2000 m
Painting
5Y7/1 semi-gloss both for inner and outer faces
Form
Applicable Standards
Made of enclosing steel sheets, vertical standalone type, front maintenance type
JIS, JEM, JEC
214
Index
A
A/D Conversion Error (CPF02) . . . . . . . . . . . . . . . . . . . . . . . . . 149
Acceleration Error (Er-09) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Adjusted Slip Calculation Error (End4) . . . . . . . . . . . . . . . . . . 171
Alarm (Detection) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Alarm Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
ALARM LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
ALM LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
Altitude . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Ambient Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Analog Input and Output Terminals . . . . . . . . . . . . . . . . . . . . . . 98
Analog Input Resolution . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Approximate Mass . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
Auto-Tuning
Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
Entering Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Induction Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Motor 1/Motor 2 Selection . . . . . . . . . . . . . . . . . . . . . . . . . 125
Operation Examples . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
Auto-Tuning Error Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Auto-Tuning Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Auto-Tuning Errors (List) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Auto-Tuning Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Auto-Tuning Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Auto-Tuning related Parameters
Induction Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Auto-Tuning Type (Mode) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
B
Base Speed (Auto-Tuning for Induction Motors) . . . . . . . . . . . 127
BAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 195
Battery Voltage Low (BAT) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
bb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Board
Model List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
bUS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146, 158
C
Cable Inlet (On the Panel Bottom) . . . . . . . . . . . . . . . . . . . . . . . 61
Cable Length between Drive and Motor . . . . . . . . . . . . . . . . . . . 97
CALL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Cannot Reset (CrST) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
CCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36, 174
CE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146, 159
Cell Control Board
LED Indicators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Cell Control Board (CCB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
CF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
CFA (Power Cell Fault) . . . . . . . . . . . . . . . . . . . . . . . . . . . 147, 148
Closed Loop Vector Control (CLV) . . . . . . . . . . . . . . . . . . . . . . . 28
Setup Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Communication Error (iFEr) . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Comparing Parameter Settings (Flashing) (vrFy) . . . . . . . . . . . 177
Connecting to a PC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Control Board Connection Error (CPF23). . . . . . . . . . . . . . . . . 149
Control Circuit Error (CPF00, CPF01) . . . . . . . . . . . . . . . . . . . 149
Control Circuit Error (CPF20, CPF21) . . . . . . . . . . . . . . . . . . . 149
Control Circuit Error (CPF26 to CPF35) . . . . . . . . . . . . . . . . . 149
D
Daily Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
Daily Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
dEv . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149, 159
dFPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Diagnosing and Resetting Faults . . . . . . . . . . . . . . . . . . . . . . . . 178
Digital Operator
F1 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
F2 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
Keys and Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Menu Structure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Navigating the Drive and Programming Modes . . . . . . . . . 112
Digital Operator Connection Fault (oPr) . . . . . . . . . . . . . . . . . . 155
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
dnE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Down Arrow Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Drive
Component Names . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Parameters for Fine-Tuning Performance . . . . . . . . . . . . . . 138
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Drive Baseblock (bb) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Drive Capacity Setting Fault (oPE01) . . . . . . . . . . . . . . . . . . . . 167
Drive Disabled (dnE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
Drive Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Drive Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111
Drive Mode Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113
Drive Model Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Drive Model Mismatch (dFPS) . . . . . . . . . . . . . . . . . . . . . . . . . 176
Drive Overheat Warning (oH2) . . . . . . . . . . . . . . . . . . . . . . . . . 162
Drive Overload (oL2) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 163
Drive Ready Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
215
E
EEPROM Memory Data Error (CPF06) . . . . . . . . . . . . . . . . . . 149
EEPROM Write Error (Err) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
EF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 160
EF0 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150, 160
EF1 to EF16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150, 160
End . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
End1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
End2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
End3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
End4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
End5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
End7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
ENTER Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Entering Motor Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Er-01. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Er-02. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Er-03. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Er-04. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Er-05. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Er-08. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Er-09. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Er-10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Er-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Er-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Err. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Error Reading Data (rdEr) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Error Writing Data (CPyE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Errors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
ESC Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Excessive PID Feedback (FbH). . . . . . . . . . . . . . . . . . . . . 151, 161
Excessive V/f Setting (End1) . . . . . . . . . . . . . . . . . . . . . . . . . . 171
External Fault (Input Terminal S1 to S16) (EF1 to EF16) 150, 160
F
F1 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
F2 Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
FAn . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151, 161
Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
Fan Fault (FAn) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151, 161
Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Fault Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
Fault Reset Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 179
Fault, Alarm and Error Displays . . . . . . . . . . . . . . . . . . . . . . . . 142
Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141, 146
FbH. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151, 161
FbL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151, 161
Fine-Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Forward/Reverse Run Command Input Error (EF) . . . . . . . . . . 160
Frequency Control Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Frequency Control Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
G
GF. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Ground Fault (GF) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 151
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
H
Humidity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Hunting Prevention . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Hunting Prevention Gain Setting. . . . . . . . . . . . . . . . . . . . . . . . 138
Hybrid IC Error (CPF22) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
I
iFEr. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
IGBT Overheating (oH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Input Overvoltage (IOV) . . . . . . . . . . . . . . . . . . . . . . . . . . 152, 161
Inrush Current Suppression Circuit Terminals . . . . . . . . . . . . . 100
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
216
Installation
Channel Contact Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
Side-by-Side Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Installation Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Installation Spacing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Installing a Drive on a Floor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
Installing Cooling Exhaust Covers . . . . . . . . . . . . . . . . . . . . . . . 59
Insulation Resistance Measurement . . . . . . . . . . . . . . . . . . . . . . 192
Interlock Circuit Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103
IOV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152, 161
L
LCD Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108
LED Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
LF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Line Drop Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Line-to-Line Resistance Error (Er-04) . . . . . . . . . . . . . . . . . . . . 172
LO/RE LED . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
LO/RE Light . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
LO/RE Selection Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
LOCAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
LOCAL/REMOTE Selection Key . . . . . . . . . . . . . . . . . . . . . . . 107
Long Term Storage of Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
M
Main Circuit Power Supply Voltage . . . . . . . . . . . . . . . . . 212, 213
Main Circuit Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Tightening Torques . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Wire Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
Max. Applicable Motor Capacity . . . . . . . . . . . . . . . . . . . 212, 213
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Mechanical Weakening Detection 1 (oL5) . . . . . . . . . . . . 155, 163
Mechanical Weakening Detection 2 . . . . . . . . . . . . . . . . . . . . . 165
Mechanical Weakening Detection 2 (UL5) . . . . . . . . . . . . . . . . 157
Megger Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
MEMOBUS/Modbus Comm. Test Mode Complete (PASS) . . 164
MEMOBUS/Modbus Communication Error (CE) . . . . . . 146, 159
MEMOBUS/Modbus Communication Test Mode Error (SE) . 165
Middle Output Frequency Voltage . . . . . . . . . . . . . . . . . . . 138, 139
Minimum Output Frequency Voltage . . . . . . . . . . . . . . . . 138, 139
Minor Fault (Er-02) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Minor Fault Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Minor Fault Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Minor Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Model, Voltage Class, Capacity Mismatch (ndAT) . . . . . . . . . . 177
Momentary Power Loss Compensation Time . . . . . . . . . . . . . . 214
Motor 1/Motor 2 Selection (Auto-Tuning) . . . . . . . . . . . . . . . . 125
Motor Base Frequency (Auto-Tuning for Induction Motors) . . 126
Motor Base Speed (Auto-Tuning for Induction Motors) . . . . . . 127
Motor Data Error (Er-01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Motor Direction Error (Er-10) . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Motor Iron Core Saturation Coefficient Error (End2) . . . . . . . . 171
Motor Overload (oL1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 162
Motor Performance Fine-Tuning . . . . . . . . . . . . . . . . . . . . . . . . 138
Motor Rated Capacity (Auto-Tuning for Induction Motors). . . 126
Motor Rated Current (Auto-Tuning for Induction Motors). . . . 126
Motor Rated Voltage (Auto-Tuning for Induction Motors) . . . . 126
Motor Speed Fault (Er-11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173
Motor Switch during Run (rUn) . . . . . . . . . . . . . . . . . . . . . . . . 164
Motor Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Multi-Function Analog Input Selection Error (oPE07) . . . . . . . 169
N
Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
ndAT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
No-Load Current Alarm (End7). . . . . . . . . . . . . . . . . . . . . . . . . 172
O
oFA00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
oFA01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
oFA02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
oFA03 to oFA06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFA10, oFA11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFA12 to oFA17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFA30 to oFA43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFb00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFb01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFb02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFb03 to oFb11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFb12 to oFb17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFC00 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFC01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFC02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFC03 to oFC11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oFC12 to oFC17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
oH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
oH2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
oL1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 162
oL2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 163
oL3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154, 163
oL4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155, 163
oL5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155, 163
Online Tuning Parameter Setting Error (oPE18) . . . . . . . . . . . 170
OOV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155, 164
oPE01 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
oPE02 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
oPE03 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
oPE05 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
oPE06 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
oPE07 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
oPE08 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
oPE09 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169
oPE10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
oPE15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
oPE18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Open Loop Vector Control (OLV) . . . . . . . . . . . . . . . . . . . . . . . . 28
Setup Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 120
Operator Programming Error . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Operator Programming Error Displays . . . . . . . . . . . . . . . . . . . 145
Operator Programming Errors . . . . . . . . . . . . . . . . . . . . . . . . . . 141
oPr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Option Card Error Occurred at Option Port CN5-A (oFA01) . . 152
Option Card Error Occurred at Option Port CN5-A (oFA02) . . 152
Option Card Error Occurred at Option Port CN5-A
(oFA03 to oFA06) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Option Card Error Occurred at Option Port CN5-A
(oFA10, oFA11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Option Card Error Occurred at Option Port CN5-A
(oFA30 to oFA43) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Option Card Error Occurred at Option Port CN5-B (oFb01) . . 153
Option Card Error Occurred at Option Port CN5-B (oFb02) . . 153
Option Card Error Occurred at Option Port CN5-B
(oFb03 to oFb11) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Option Card Error Occurred at Option Port CN5-C (oFC01) . . 153
Option Card Error Occurred at Option Port CN5-C (oFC02) . . 153
P
Parameter Range Setting Error (oPE02) . . . . . . . . . . . . . . . . . . 167
Parameter Selection Error (oPE08) . . . . . . . . . . . . . . . . . . . . . . 169
Parameters
Access Level of Parameter . . . . . . . . . . . . . . . . . . . . . . . . . 131
Changing Parameter Settings or Values. . . . . . . . . . . . . . . . 115
Copy Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Initialize Parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131
User Parameter Default Value . . . . . . . . . . . . . . . . . . . . . . . 131
Verifying Parameter Changes . . . . . . . . . . . . . . . . . . . . . . . 115
Parameters to Minimize Motor Hunting and Oscillation . . . . . 140
Part Replacement Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
PASS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Password . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Periodic Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71, 190, 191
Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Cooling Fan . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Megger Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Power Cell . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Screws, Bolts, and Connectors . . . . . . . . . . . . . . . . . . . . . . 192
Transformer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Periodic Inspection Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Periodic Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
PG Disconnect (for Control Mode with PG) (PGo) . . . . . . . . . 155
PG Disconnect (PGo) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
PG Hardware Fault (PGoH) . . . . . . . . . . . . . . . . . . . . . . . . 155, 164
PG Number of Pulses Per Revolution . . . . . . . . . . . . . . . . . . . . 127
PG Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
PGo . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155, 164
PGoH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155, 164
PID Control Selection Fault (oPE09). . . . . . . . . . . . . . . . . . . . . 169
PID Feedback Loss (FbL) . . . . . . . . . . . . . . . . . . . . . . . . . 151, 161
Pollution Degree . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Power Cell
Measures Against Power Cell Deterioration . . . . . . . . . . . . 205
Model List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Power Cell Fault (CFA) . . . . . . . . . . . . . . . . . . . . . . . . . . . 147, 148
Power Cell Faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 141
Power Cell Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Power Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Power Supply Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212, 213
217
Scope of Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
SE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Sequence Input and Output Terminals . . . . . . . . . . . . . . . . . . . . 98
Sequence Input Selection Error (oPE03). . . . . . . . . . . . . . . . . . 167
SEr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Serial Communication Transmission Error (CALL) . . . . . . . . . 159
Setup Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Displaying the Setup Group screen . . . . . . . . . . . . . . . . . . . 117
Setup Group Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Short Term Storage of Drives . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Side-by-Side Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Slip Compensation Gain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Slip Compensation Primary Delay Time . . . . . . . . . . . . . . . . . . 139
Software Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 202
Panel Related . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 204
Power Cell Related . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203
Storing Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Speed Deviation (dEv) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Speed Deviation (for Control Mode with PG) (dEv) . . . . . . . . 159
Speed Feedback Detection Control (AFR) Gain . . . . . . . . . . . . 138
Speed Feedback Detection Control (AFR) Time Constant 1 . . 138
Speed Feedback Detection Control (AFR) Time Constant 2 . . 139
Standard Connection Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . . 77
Start-Up Flowcharts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
STOP Button Input (Er-03) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
STOP Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Storage Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 214
Storing Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Storing Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Switching between LOCAL and REMOTE . . . . . . . . . . . . . . . 116
218
V
V/f Control (V/f) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
V/f Control Mode
Setup Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
V/f Data Setting Error (oPE10) . . . . . . . . . . . . . . . . . . . . . . . . . 170
vAEr . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
VERIFY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Verify Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
vFyE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Viewing Fault Trace Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Voltage Class, Capacity Mismatch (vAEr) . . . . . . . . . . . . . . . . 177
Voltage Unbalance (VUB) . . . . . . . . . . . . . . . . . . . . . . . . . 157, 166
vrFy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
VUB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157, 166
W
Warning Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Warranty Period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Wire Gauges
Control Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Main Circuit Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90
Wiring
Control Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Control Circuit Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . 101
Main Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
Motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Writing Parameter Settings (Flashing) (CoPy) . . . . . . . . . . . . . 176
219
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
MANUAL NO. EZZ010926
Published in Japan
Asia
Date of
Publication
December 2011
220
Revision
Number
Section
Revised Content
First Edition
FSDrive-MV1000
Instructions
TOKYO OFFICE
New Pier Takeshiba South Tower, 1-16-1, Kaigan, Minatoku, Tokyo 105-6891 Japan
Phone 81-3-5402-4502 Fax 81-3-5402-4580
http://www.yaskawa.co.jp
In the event that the end user of this product is to be the military and said product is to be employed in any weapons systems or the manufacture
thereof, the export will fall under the relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations. Therefore, be sure
to follow all procedures and submit all relevant documentation according to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and improvements.
2011 YASKAWA ELECTRIC CORPORATION. All rights reserved.