Professional Documents
Culture Documents
Presented by:
Engr. Md. Sanwar Hossain
Dy. Manager , Operation
Gas Transmission Co. Ltd.
Pipeline design
Qmmscfd=0.00128084((P12-P22)/Lmiles)0.51D2.53
For successful implementation of a pipeline project,
the following steps are to be considered in general:
1. Market survey- Present & future demand
2. MAOP & Design pressure
3. Map of the preliminary selected pipeline route (L)
4. Pipe Size (D)
5. Wall thickness (t)
t= DP/(2YFL JT)
where,
t=Pipe wall thickness, mm
P=design pressure ,psig
D=outside dia of pipe in mm
Y=minimum yield strength, psig
F=design factor
L= Location factor based on class location
J=welding joint factor
T=Temp. derating factor
B
X42
241
289
413
413
X46
X52
317
358
434
455
X56
X60
X65
X70
X80
386
413
448
482
551
489
517
530
565
620
Deserted
ASME
Class
Location
1
0.72
0.80
Village
0.60
0.72
City
3
Metropolis 4
0.50
0.40
0.56
0.44
Area
CSA
Joint factor :
Weld type
ASME B31.8
Seamless
ERW
SAW
But Welled
0.6
Spiral seam
0.8
Temperature factor:
Temperature ( F)
ASME- B31.8
Up to 250
1.00
251-300
0.97
301-400
0.93
401-450
0.91
0.87
DPP
Land acquisition & Requisition
Tender Document Preparation
Tender
Bid Evaluation
Tender Award
Procurement
Mobilization
Clearing, Grading and Stringing
Pre construction
Tender
-Floating
-Bid Receiving & Evaluation
-Contract Award & Contract Management
Procurement
Mobilization
Side boom
Stringing
Welding
Radiography Test
o Equipment
o Method
o Source
o Film examination as Per API 1104 Standard
Ultrasonic Test
o Equipment
o Method
o Source
o Weld examination
Porosity
Cluster porosity
Slag inclusion
Lack of fusion
Lack of penetration
Internal concavity
Burn through
Crack
Welding defects:
Welding defects:
Tie-in welds
The final weld to join two separate section
together.
Should be properly aligned without use of
jacks or any external force.
Should be done within operating temp ( 5-30
deg. Celsius).
NDT test.
Pipe Coating
3LPE coating
-Apply adhesive on clean pipe surface
-Epoxy paint ( 40-100 micron)
-Polyethylene coating
Bare pipe
Features:
-Cleaning ( sand
Blasting)
-Apply Adhesive
-Apply epoxy paint ( 40100 micron thick)
-Polyethylene coating
Features:
-Apply 3LPE Coating
-Set wire mesh above 3LPE
Coating
-Apply Concrete coating
- Provide Ve buoyancy
force
- Apply on ditch, canal ,
pond, khal, small river
Set-on-Weight
Features:
-Put on above 3LPE coated
pipe
-one on each pipe
-Provide Ve buoyancy
force
- Apply on marshy area
Joint coating
Ditching
Holyday test
- Apply 10 KV on coated pipe surface
-Any coating defect will result an audible sound.
Lowering
- Lay pipeline on Trench of approx. 1.2 m depth
-Put Set-on-weight on burried pipe for anti-buoyancy
force
Testing :
Pig Receiver
Pig Traps
Hydro test
Commissioning