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Best Practice: Wind Loads On Pressure Vessels
Best Practice: Wind Loads On Pressure Vessels
SABP-Q-006
2 October 2006
SABP-Q-006
Wind Loads on Pressure Vessels
Table of Contents
Page
Introduction..........................................................................................................3
1.1
Purpose......................................................................................................... 3
1.2
Scope............................................................................................................ 3
1.3
Disclaimer .................................................................................................... 3
1.4
References............................................................................................................4
2.1
2.2
General .................................................................................................................4
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.2
4.3
Pressure Vessels........................................................................................... 8
ATTACHMENTS:
Attachment 1 List of Tables
TABLE 1 - Basic Wind Speed V for Saudi Aramco Sites............................. 12
TABLE 2 - Velocity Pressure qz (Customary Units)...................................... 13
TABLE 3 - Velocity Pressure qz (Metric Units)............................................ 15
Attachment 2 ...............................................................................................................17
Example 1 Wind Load on Vertical Vessel
Attachment 3 ...............................................................................................................25
Example 2 Wind Load on Horizontal Vessel
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SABP-Q-006
Wind Loads on Pressure Vessels
Introduction
Most of the design practices in the petrochemical industry were based on the wind
loading provisions of ASCE 7, Minimum Design Loads for Buildings and Other
Structures or its predecessor (ANSI A58.1). ASCE 7 does not adequately address
vessels with attached piping and platforms. It is the intent of this practice to provide
uniform application of practices to all Pressure Vessels designed for Saudi Aramco
projects.
1.1
Purpose
The purpose of this practice is to provide the engineer and designer with
guidelines for wind load on Pressure Vessels for use by engineers working on
Saudi Aramco projects and Saudi Aramco Engineers.
1.2
Scope
This design guideline covers the minimum requirements and provides guidance
for calculating wind load on onshore Pressure Vessels typically located in
petrochemical facilities, this includes vertical vessels, horizontal vessels and
spheres. Section 2.0 of this document includes reference codes, Saudi Aramco
standards, and specifications. In cases where this guideline conflicts with these
references, the conflict shall be immediately brought to the attention of the
project engineer.
1.3
Disclaimer
The material in this Best Practices document provides the most correct and
accurate design guidelines available to Saudi Aramco which complies with
international industry practices. This material is being provided for the general
guidance and benefit of the Designer. Use of the Best Practices in designing
projects for Saudi Aramco, however, does not relieve the Designer from his
responsibility to verify the accuracy of any information presented or from his
contractual liability to provide safe and sound designs that conform to
Mandatory Saudi Aramco Engineering Requirements. Use of the information or
material contained herein is no guarantee that the resulting product will satisfy
the applicable requirements of any project. Saudi Aramco assumes no
responsibility or liability whatsoever for any reliance on the information
presented herein or for designs prepared by Designers in accordance with the
Best Practices. Use of the Best Practices by Designers is intended solely for,
and shall be strictly limited to, Saudi Aramco projects. Saudi Aramco is a
registered trademark of the Saudi Arabian Oil Company. Copyright, Saudi
Aramco, 2006.
Page 3 of 31
1.4
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Wind Loads on Pressure Vessels
References
This Best Practice is based on the latest edition of the references below, unless
otherwise noted. Short titles will be used herein when appropriate.
2.1
2.2
SAFS-A-112
SAFS-M-001
General
3.1
3.2
Wind load calculations shall be based on basic wind speed V of 3-second gust
speed at 33 ft (10 m) above the ground in Exposure C and associated with an
annual probability 0.02 of being equaled or exceeded (50-year mean recurrence
interval). The basic wind speed V for each site is defined in SAFS-A-112,
Meteorological and Seismic Design Data and Table 1 (Attachment 1).
3.3
3.4
Exposure Category C shall be used, except for structures close to the shoreline,
as defined in ASCE, where Exposure Category D shall be used. Exposure D is
defined as Flat, unobstructed areas exposed to wind flowing over open water
for a distance of at least 1 mi (1.61 km). The Exposure category for each Saudi
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SABP-Q-006
Wind Loads on Pressure Vessels
where
qz = Velocity pressure at height z above ground
G = Gust response factor per Sect. 6.5.8 of ASCE 7
Cf = Net Force coefficient
Af = Projected area normal to wind
3.6
Velocity Pressure qz
The velocity pressure qz is determined in accordance with the provisions of
Section 6.5.10 of ASCE 7.
qz = 0.00256 Kz Kzt Kd V2 I (lb/sq ft)
SABP-Q-006
Wind Loads on Pressure Vessels
Velocity pressures qz are determined using ASCE 7, Eq. 6-28 shown above.
Attachment 1 - Table 2 (Customary Units) and Table 3 (Metric Units) provides
values for qz at several heights for most Saudi Aramco sites. These values are to
be used for Pressure Vessels.
0.90
Hexagonal
0.95
Round
0.95
*Directionality Factor Kd has been calibrated with combinations of loads specified in Section 2.
This factor shall only be applied when used in conjunction with load combinations specified in
2.3 and 2.4 of ASCE 7.
3.7
3.8
Force Coefficient Cf
The force coefficient Cf for the various structures shall be as listed in the
following sections of this guideline.
3.9
Projected Area Af
The projected area Af normal to wind direction for the various structures in
question shall be as defined in this guideline.
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Wind Loads on Pressure Vessels
FORCE COEFFICIENT Cf
Cross-Section
Type of Surface
h/D
1
25
Moderately smooth
0.5
0.6
0.7
0.7
0.8
0.9
1.0
1.2
0.8
1.2
All
0.7
SABP-Q-006
Wind Loads on Pressure Vessels
qz: velocity pressure evaluated at height z above ground, in pounds per square foot
(N/m2).
4.2
4.3
Item
Cf
Projected Area
Handrail
2.0
2.0
2.0
2.0
2.0
2.0
See ASCE 7
Figure 6-21
Pressure Vessels
General
Where vessel and piping diameters are specified, it is intended that insulation, if
present, be included in the projected area. Insulation should not be included for
stiffness when checking h/D for dynamic characteristics.
4.3.1
Vertical Vessels
4.3.1.1
4.3.1.2
Simplified Method
If detailed information (number of platforms, platform size,
etc.) is unknown at the time of design of the foundation, the
following approach may be used:
1. For the projected width, add 5 ft (1.52 m) to the diameter of
the vessel or add 3 ft (0.91 m) plus the diameter of the
largest pipe to the diameter of the vessel, whichever is
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SABP-Q-006
Wind Loads on Pressure Vessels
Detailed Method
If most design detail items (platforms, piping, ladders, etc.) of
the vessel are known, the following method should be used:
1) For the projected width, add 1.5 ft (0.46 m) to the vessel
diameter to account for ladders, nozzles and piping 8-in
(0.2 m) or smaller and add the diameter of the largest line
coming from the top portion of the vessel.
2) The force coefficient (Cf) should be taken from ASCE 7,
Figure 6-21 based on appropriate roughness at vessel
surface.
3) For pipes outside the projected width of the vessel (defined
in 1) larger than 8-in. (0.2 m), including insulation, use the
projected area of the pipe and use coefficient Cf of 0.7.
For pipes inside the projected width of the vessel (defined
in 1) larger than 8-in. (0.2 m), including insulation, and
more than 5 pipe diameters from the vessel surface, add the
projected area of the pipe and use a force coefficient Cf of
0.7.
4) For platforms, use the projected area of the support steel
and a force coefficient Cf of 2.0.
For handrails use the values for area and force coefficient from
Table 4.1.
Page 9 of 31
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Wind Loads on Pressure Vessels
4.3.2
Horizontal Vessels
4.3.2.1
4.3.2.2
For the projected diameter, add 1.5 ft. (0.46 m) to the insulted
diameter to account for ladders, nozzles and pipe 8 in. (0.2 m)
(including insulation) or smaller.
4.3.2.3
4.3.2.4
4.3.2.5
For pipe larger than 8 in. (0.2 m), including insulation, use the
projected area of the pipe and use a force coefficient Cf of 0.7.
4.3.2.6
For platforms, use the projected area of the support steel and a
force coefficient Cf of 2.0.
For handrails use the values for area and force coefficient from
Table 4.1.
Use the projected area of each railing system.
4.3.2.7
4.3.3
For supports use the actual projected area. Cf should be 1.3 for
concrete pedestals. For steel supports, use method described
for platforms, refer to Section 4.3.3.5 below.
Spheres
4.3.3.1
4.3.3.2
For the projected diameter, add 1.5 ft. (0.46 m) to the insulted
diameter to account for ladders, nozzles and pipe 8 in. (0.2 m)
(including insulation) or smaller.
4.3.3.3
Page 10 of 31
4.3.3.4
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Wind Loads on Pressure Vessels
For pipe larger than 8 in. (0.2 m), including insulation, use the
projected area of the pipe and use a force coefficient Cf of 0.7.
Note: Cf is determined from ASCE 7, Figure 6-21 for a moderately
smooth surface.
4.3.3.5
For platforms, use the projected area for the support steel and a
force coefficient Cf of 2.0.
For handrails use the values for area and force coefficient from
Table 4.1.
Use the projected area of each railing system.
4.3.3.6
20 September 2006
For supports use the actual projected area. Cf should be 1.3 for
rectangular concrete columns and 0.7 for circular columns. For
steel supports, use the method described for platforms.
Revision Summary
New Saudi Aramco Best Practice.
Page 11 of 31
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Wind Loads on Pressure Vessels
Attachment 1
SABP-Q-006
Wind Loads on Pressure Vessels
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SABP-Q-006
Wind Loads on Pressure Vessels
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SABP-Q-006
Wind Loads on Pressure Vessels
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Attachment 2
EXAMPLE 1 WIND LOAD ON VERTICAL VESSEL
N.T.S.
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Wind Loads on Pressure Vessels
The vertical vessel details are as shown in Figure 4 above. The vertical vessel is located in
Qassim and has an outside diameter of 10-0 with no insulation. The basic wind speed V =
119 mph per Table 1. This is a 3-second gust wind speed with an annual probability of
exceeding of 0.02.
Vessel Shell Thickness = 1
Empty Weight = 1.5 x Wt of Shell
Operating Weight = Empty + 30% Full Water
I.
Design wind forces are determined by the equation per Section 3.5 (repeated below) where F is
the force per unit length of the vertical vessel (see Table 4.1 below):
F = qz G Cf Af
h/D = 150 / 10 = 15
Assume vessel is moderately smooth, therefore
Force Coefficients
Cf = 0.6 + 8 x 0.1/18 = 0.64
Increase diameter to approximate appurtenances:
D + 5 ft = 10 + 5 = 15 ft or
D + 3 ft + dia. of largest pipe = 10 + 3 + 1.5 = 14.5 ft
Largest controls, therefore, effective D = 15 ft (4.57 m)
Projected Area
Projected Area per each section of vessel: Af = D x h = 15 h
Height increase to account for platform and vapor line above tangent line is one (1) diameter,
which is 10 ft (Ref. Section 4.3.1.2).
Therefore, total effective height of the structure is 150 ft + 10 ft = 160 ft (48.77 m).
Page 18 of 31
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Wind Loads on Pressure Vessels
TABLE 4.1
Simplified Method - Calculation of Base Shear
Ht. Above
Ground
0 - 15
15 - 20
20 - 40
40 - 60
60 - 80
80 - 100
100 - 120
120 - 140
140 - 160
h (ft)
qz (psf)
Cf
15
5
20
20
20
20
20
20
20
35.44
37.52
43.36
47.11
50.44
52.53
54.61
56.70
57.95
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.64
0.64
0.64
0.64
0.64
0.64
0.64
0.64
0.64
D = 15 ft
Af (ft2)
hXD
225
75
300
300
300
300
300
300
300
F (lbs)
4338
1531
7076
7688
8232
8573
8912
9253
9457
Total =
II.
65,061
289.2
Moment
Arm (ft)
7.5
17.5
30
50
70
90
110
130
150
Total
Moment at
Base (K-ft)
32.5
26.8
212.3
384.4
576.2
771.6
980.4
1202.9
1418.6
5605.7
lbs.
kN
Design wind forces are determined by the equation per Section 3.5 (repeated below) where F is
the force per unit length of the vertical vessel (see Table 4.2 below):
F = qz G Cf Af
h/D = 150 / 10 = 15
Assume vessel is moderately smooth, therefore
Force Coefficients
(Ref. ASCE 7, Figure 6-21)
Cf = 0.6 + 8x0.1/18 = 0.64
Increase diameter to approximate ladder, nozzles & piping 8 or smaller:
D + 1.5 ft = 10 + 1.5 = 11.5 ft (3.51 m)
Projected Area
Projected Area per each section of vessel: Af = D x h = 11.5 h
Page 19 of 31
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Wind Loads on Pressure Vessels
TABLE 4.2
Detailed Method - Vessel & Miscellaneous - Calculation
of Base Shear
Ht. Above
Ground
0 - 15
15 - 20
20 - 40
40 - 60
60 - 80
80 - 100
100 - 120
120 - 140
140 - 150
D = 11.5 ft
h (ft)
qz (psf)
Cf
Af (ft2)
F (lbs)
15
5
20
20
20
20
20
20
10
35.44
37.52
43.36
47.11
50.44
52.53
54.61
56.70
57.95
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.64
0.64
0.64
0.64
0.64
0.64
0.64
0.64
0.64
hXD
172.5
57.5
230
230
230
230
230
230
115
3326
1174
5425
5894
6311
6573
6833
7094
3625
Total =
46,255
205.6
Moment
Arm (ft)
7.5
17.5
30
50
70
90
110
130
145
Total
lbs.
kN
Moment at
Base (K-ft)
24.9
20.5
162.8
294.7
441.8
591.5
751.6
922.3
525.7
3735.8
Force Coefficients
Cf = 0.7
Projected Area
Pipe dia. D = 18 = 1.5 ft (0.46 m)
Projected Area per each section of vessel: Af = D x h = 1.5 h (except for the curved section
above El. 150 which must be calculated separately see Figure 4)
Af above El. 150 = 3.14 x 10/2 x 1.5 = 24 ft2 (2.2 m2)
Note: The pipe starts at El. 15.0 (see Figure 4)
Page 20 of 31
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Wind Loads on Pressure Vessels
TABLE 4.3
Detailed Method - Pipe - Calculation of Base Shear
Ht. Above
Ground
15 20
20 40
40 60
60 80
80 100
100 120
120 140
140 150
150 155
h (ft)
qz (psf)
Cf
5
20
20
20
20
20
20
10
5
37.52
43.36
47.11
50.44
52.53
54.61
56.70
57.32
57.63
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.85
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
D = 1.5 ft
Af (ft2)
hXD
7.5
30
30
30
30
30
30
15
24
Total =
F (lbs)
167
774
841
900
938
975
1012
512
823
6,942
30.9
Moment
Arm (ft)
17.5
30
50
70
90
110
130
145
152.5
Total
Moment at
Base (K-ft)
2.9
23.2
42.0
63.0
84.4
107.2
131.6
74.2
125.5
654.1
lbs.
kN
(Table 4.1)
Af (back handrail
27.6 ft2
The velocity pressure, qz is determined from (Ref. Table 2 Attach. 1)
qz = 57.95
G = 0.85
Cf = 2.0
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Wind Loads on Pressure Vessels
The other platforms are circular and extend 3 ft beyond the outside radius of the vessel.
Therefore, the radial distance (R) from the centerline of the vessel to the outside of platform is
5 + 3 = 8 ft (2.44 m). The angle (60o, 90o and 180o) shown in Figure 4 is the angle subtended
by the ends of the platform as measured at the centerline of the vessel. Therefore, the projected
length of the platform is calculated by the equation:
L = 2 R Sin (Subtended angle / 2)
Platform at El 100 ft Subtended angle = 60o
Projected length = 2 x 8 x Sin (60/2) = 8.0 ft
Assume platform framing 6-in deep (0.5 sq ft /lin. Ft)
Af (platform framing) = 0.5 x 8.0 = 4.0 ft2
Af (handrail)
F = qz G Cf Af
SABP-Q-006
Wind Loads on Pressure Vessels
F = qz G Cf Af
Af (back handrail)
F = qz G Cf Af
Af (back handrail)
Total Af =
SABP-Q-006
Wind Loads on Pressure Vessels
= 46,255 lbs
Pipe
= 6,942 lbs
Platforms
= 7,426 lbs
Total
III.
The only difference between loads resulting from analysis of the vessel as Flexible vs.
Rigid is that Gf (the gust response factor for main force resisting systems of flexible
buildings and structures) is substituted for G in the rigid analysis. ASCE 7, Section 6.6 states
that Gf shall be calculated by a rational analysis that incorporates the dynamic properties of the
main wind-force resisting system. A method is provided in the commentary.
For the Recommended methods, the procedure outlined in ASCE 7 Commentary, section 6.6
was utilized to determine Gf = 1.03.
Simplified Method (Flexible)
Total Shear
= (Gf / G) x 65,061
= (1.03 / 0.85) x 65,061 = 78,838 lbs (350.4 kN)
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Wind Loads on Pressure Vessels
Pipe:
Platforms:
The above wind loads shall be combined with the vessel other loads such as operating, empty
and testing in accordance with Service Load Combinations and Strength Design Load
Combinations as speccified in SAES-M-001. The anchor bolts and foundations shall be
designed based on critical laods combinations.
Pvessel
MWL
HwL
m
D
Dp
T
Ds
ELEVATION
FOOTING PLAN
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Wind Loads on Pressure Vessels
Attachment 2
EXAMPLE 2 WIND LOAD ON HORIZONATL VESSEL
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F = qz G Cf Af
qz = 37.52
Vessel + Miscellaneous
Gust effect factor, G = 0.85
Af (back handrail)
Page 27 of 31
qz = 37.52
G = 0.85
Cf = 2.0
SABP-Q-006
Wind Loads on Pressure Vessels
(Table 2 Attach. 1)
(ASCE 7, Section 6.5.8.1)
(Ref. Section 4.3.2.6)
ASCE 7 (Eq. 6-28)
F = qz G Cf Af
(Table 2 Attach. 1)
(ASCE 7, Section 6.5.8.1)
(Ref. Section 4.3.2.7)
ASCE 7 (Eq. 6-28)
F = qz G Cf Af
(Table 2 Attach. 1)
(ASCE 7, Section 6.5.8.1)
(Ref. Section 4.3.2.7)
F = qz G Cf Af
4,592 lbs
128 lbs
332 lbs
Total
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Wind Loads on Pressure Vessels
F = qz G Cf Af
H = 20 ft at platform level
Vessel + Miscellaneous
Gust effect factor, G = 0.85
F = qz G Cf Af
Af (back handrail)
(Table 2 Attach. 1)
(ASCE 7, Section 6.5.8.1)
(Ref. Section 4.3.2.6)
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F = qz G Cf Af
(Table 2 Attach. 1)
(ASCE 7, Section 6.5.8.1)
(Ref. Section 4.3.2.7)
ASCE 7 (Eq. 6-28)
F = qz G Cf Af
(Table 2 Attach. 1)
(ASCE 7, Section 6.5.8.1)
(Ref. Section 4.3.2.7)
F = qz G Cf Af
1,531 lbs
3,827 lbs
3,648 lbs
Total
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Wind Loads on Pressure Vessels
Y
H-Longit. = 25.1 kN
Cy
Ly
Lx (Longitudianl)
ELEVATION
PLAN
Note:
The above wind loads shall be combined with the vessel other loads such as operating, empty
and testing in accordance with Service Load Combinations and Strength Design Load
Combinations as speccified in SAES-M-001. The anchor bolts and foundations shall be
designed based on critical laods combinations.
Page 31 of 31