SAUDI ARAMCO ID/PIEU - 30-Nov-2017- REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.

00 30-Sep-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST

REVIEW OF FLANGE JOINT-GASKET VERIFICATION AND SAIC-L-2002 30-Nov-17 MECH-

BOLT TIGHTENING PROCEDURE
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR
REPLACE EMERGENCY STEAM TURBINE GENERATORS- SITE DEVELOPMENT PACKAGE 10-00163 SINOPEC ENGINEERING GROUP( SEG)
EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
SATIP-L-350-01 1.2
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
RH RH

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.
A General Requirements (Special Process Procedure) ... Quality Manager Responsibility

All Procedures and Personnel Qualification shall be submitted for Schedule Q,

A1 review and/or approval at least twenty one (21) calendar days Attachment IV
prior to the start of WORK. Clause 2.1

The Procedure is identified & traceable to the project's updated list

of quality documents. Schedule Q,
A2 Note: Detailed requirement for document identification shall be listed Attachment IV
as addition or supplementary to this checkpoint upon approval of the Clause 4
Project Document Control Procedure.

A bolt up procedure based on the requirement of this document and

SAEP-351
A3 ASME PCC-1 shall be developed for each flange assembly and
Section 4.2
shall be approved by Saudi Aramco.

B Particular Requirements
SAEP-351
References- shall indicate the referencing documents used.
B1 Sec. 2.0

Responsibilities of personnel should be defined:

SAEP-351,
a. The contractor personnel executing the flange assembly.
B2 Sec. 3.2.2 &
b. The construction personnel executing the flange assembly
3.2.3
activities shall be qualified per Section 5 of SAES-L-351

Pre-Assembly Inspection requirements that will cover the following:

a. verification of gasket, SAEP-351,
b. flanges and bolt materials
B3
c. Lubricant to be used
Sec. 6.0 & 8.2
d. Verification tightening tools for adequacy,
performance and calibration.

Saudi Aramco: Company General Use

SAUDI ARAMCO ID/PIEU - 30-Nov-2017- REV. 2017.09.00 (Standards Cutoff - September 30, 2017) Rev. 2017.09.00 30-Sep-17
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Review Procedure - Flange Joint Assembly & Gasket
Installation
SAIC-L-2002 30-Nov-17 MECH-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

REPLACE EMERGENCY STEAM TURBINE GENERATORS- SITE DEVELOPMENT PACKAGE 10-00163 SINOPEC ENGINEERING GROUP( SEG)

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

The bolt up procedure shall clearly detail:

1. Cleaning and Examination of Flange and Fastener Contact
Surfaces
2. Alignment of Flanged Joints
SAEP 351
3. Installation of Gasket
B4 sections 6, 7, 8
4. Lubrication of “Working” Surfaces
&9
5. Installation of Bolts
6. Numbering of Bolts
7. Tightening of Bolts
8. Tightening Sequence

The bolt up procedure shall explain how to determine Target Bolt

SAEP-351
B5 Prestress for each joint and subsequently how the target torque is
section 10
identified.

The bolt up procedure shall explain how to prepare a joint assembly

ASME PCC-1
B6 record for each assembled joint, particularly those that are deemed
section 14
to be in critical service or deemed to be prone to leakage.

REMARKS:

REFERENCE DOCUMENTS:
1. SAEP-351 (11 January 2017) - Bolted Flange Joints Assembly
2. SAES-L-350 (11 March 2014) - Construction of Plant Piping
3. SAES-L-450 (12 October 2015) - Construction of On-Land & Near Shore Pipelines
4. ASME PCC-1 (2013 Edition) Guidelines for Pressure Boundary Bolted Flange Joint Assembly

Contractor / Third-Party Saudi Aramco

Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: CHENG CONG Name, Initials and Date:

QC Inspector PID Representative

Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:
MOHAMMED QAMARUDDIN

QC Supervisor Proponent and Others

Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
JAFFAR J. ALI Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Saudi Aramco: Company General Use