Service Training Mechanical Roland 700

Settings, Technical Data

Technical Data
Table of Contents..........................................................................1
1.1

Overview............................................................................................ 3

1.2

Settings PU1 ..................................................................................... 4

1.3

Transfer settings .............................................................................. 5

1.4

Gripper settings................................................................................ 6
Swing gripper...................................................................................... 6
Infeed drum gripper ............................................................................ 6
Impression cylinder grippers............................................................... 7
Transferter .......................................................................................... 7
Delivery gripper systems .................................................................... 8

1.5

Makeready mode from series 717 ................................................... 9

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Service Training Mechanical Roland 700

Settings, Technical Data

This page is empty for technical reasons!

1-2

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Service Training Mechanical Roland 700

Settings, Technical Data

1.1

Overview

R and 700
8 9

12 11

10 7

MABEG

M7TD_000

1 Feeder
2 Infeed
3 Swing gripper
4 Infeed drum
5 Impression cylinder
6 Transferter
7 Plate cylinder

8 Blanket cylinder
9 Dampening unit
10 Inking unit
11 Forme cylinder (coating unit)
12 Coating rollers
13 Delivery drum
14 Delivery

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Service Training Mechanical Roland 700

Settings, Technical Data

1
1.2

Settings PU1
Setting

Adjustment value Comments

Transfer from swing gripper to infeed drum

78

Frontlays in highest position

150

Cover guides in highest position

160

Sheet at the frontlays

180

Transfer from infeed drum to impression

cylinder PU1

220

Frontlay scan

260 1

Sidelay air on

260 1

From series 732 220

Sidelay air off

320

Pull distance > series 725

10 mm

340 from series

726

Feeder start

Pull distance > series 726

14 mm

Swing gripper, gripper closes

353.5

Frontlay and cover guides start to move

355.5absolut start 358 (+1-0,5) at 0,1mm

Swing gripper starts to move

Suction rollers start sucking

180

Transfer from impression cylinder PU1 to

Transferter PU2

221

Angular displacement from printing unit to

printing unit

83.8

2nd press revolution

2nd press revolution

1 corresponds to 2.61 mm on the impression cylinder gauge ring

Press degree number in the PU1 trend display
More detailed explanations are given in the individual chapters

The setting values and press degree numbers listed are engineering values. As the press
gets older and wears, some of the values can change without affecting press function.
Proper press function is more important than exactly maintaining these values.
But still the values given should be maintained as far as possible.

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Service Training Mechanical Roland 700

Settings, Technical Data

1.3

Transfer settings
The transfer length for the impression cylinder
and Transferter cams is:
-

6 mm up to series 729

8 mm from series 730 onwards

Paper in the gripper at frontlay zero position

= 6 mm. (middle possition)
Gripper margin adjustable from 5 7 mm..
Table - Center of Transfer
Setting values

PU 1

PU 2
PU 3
PU 4
PU 5
PU 6
PU 7
PU 8
PU 9
PU 10

Center of Transfer

Swing gripper

to

Infeed drum

78

Infeed drum

to

Impression cylinder

220

Impression cylinder

to

Transferter PU 2

220.95

Transferter

to

Impression cylinder

262.85

Impression cylinder

to

Transferter

304.75

Transferter

to

Impression cylinder

346.65

Impression cylinder

to

Transferter

28.55

Transferter

to

Impression cylinder

70.45

Impression cylinder

to

Transferter

112.35

Transferter

to

Impression cylinder

154.25

Impression cylinder

to

Transferter

196.15

Transferter

to

Impression cylinder

238.05

Impression cylinder

to

Transferter

279.95

Transferter

to

Impression cylinder

321.85

Impression cylinder

to

Transferter

3.75

Transferter

to

Impression cylinder

45.65

Impression cylinder

to

Transferter

87.55

Transferter

to

Impression cylinder

129.45

Impression cylinder

to

Transferter

171.35

Transferter

to

Impression cylinder

213.25

Impression cylinder

to

Delivery, old

Transfer to new
delivery (Airglide)

~ 295.95

Same as transfer to Transferter

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Service Training Mechanical Roland 700

Settings, Technical Data

1
1.4

Gripper settings
Swing gripper
Before making any adjustments, the press
must be secured to prevent it turning.

Position the press at 22.

Loosen the lockscrew.

Turn the setting screw (setting position) to:

0.6 (up to series 715)
0.8 (from series 716 onwards)

Loosen gripper contact to the gripper pad

Set the grippers.

Move the graduated collar back to

0 (up to series 715)
0.2 (from series 716 onwards)
-

Check that the transfer distance = 1.5 mm to

the middle of transfer.

Center of transfer is 78.

Gripper pretensioning is 18 N.

With this pretensioning, the setting screw

protrudes 2 threads out of the gripper
housing.

Infeed drum gripper

1-6

Position the press at 356.

Turn the scale to 0.2.

Insert a 1 mm feeler gauge between cam and

roller lever.

Loosen gripper contact to the gripper pad

Set the grippers.

Gripper pretensioning: 48 N = 2.5 mm

distance between clamp ring and housing.

Check that the transfer distance = 1.5 mm to

the middle of transfer.

Center of transfer is 220.

Pretensioning of the torsion bar spring:

55 Nm.

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Service Training Mechanical Roland 700

Settings, Technical Data

Impression cylinder grippers

Loosen the cam follower fastening nut.

Turn the cam follower to the "setting"

position.(low position)

Tighten the fastening nut.

Loosen gripper contact to the gripper pad

Set the grippers with 0.03 mm Japan paper.

Turn the cam follower back to working

position. (high position)

Lock the cam follower fastening nut.

Repeat the setting procedure with the second

gripper shaft.

Gripper pretensioning: 90 N = 5 mm distance

between clamp ring and housing.

Check that the transfer distance = 3 mm up

series 730 4 mm to the middle of transfer.

Pretensioning of the torsion bar spring:

65 - 70 Nm

Transferter

Set the scale to 0.2.

Place the Transferter in a vertical position.

Pinch a 17.3 mm setting gauge between the

cam and roller lever.

Loosen gripper contact to the gripper pad

Set the grippers with 0.03 mm Japan paper.

Gripper pretensioning: 2 mm between clamp

ring and housing.

Check that the transfer distance = 3 mm up

series 730 4 mm to the middle of transfer.

Pretensioning of the torsion bar spring: 55 60 Nm.

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Service Training Mechanical Roland 700

Settings, Technical Data

Delivery gripper systems

Place an 0.2 mm feeler gauge underneath

the stop of the delivery system.

Loosen gripper contact to the gripper pads.

Set the grippers with an 0.03 mm feeler

gauge.

Remove the 0.2 mm feeler gauge.

Pretensioning of the torsion bar spring:

10 Nm.

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Service Training Mechanical Roland 700

Settings, Technical Data

1.5

Makeready mode from series

717
Preconditions:

- Machine does not

- No automatic procedure is preselected ( like
PPL
- All )green lights for machine run functions are

At control panel of the selected unit:

Activtion

Deactivation

Positioning
forward

Positioning
reverse

At control panel of the selected unit

Ink form rollers ON

Ink form
ll
ON/OFF
Security
Stop
Button

Roller wash up device ON

Ink form
ll
ON/OFF

Impression ON ( step 1 and 2 )

Spontaneou
iimpression
OFF

At control panel of the unit before ( for unit 1: +B A 3 A )

with guard S 3 open:
Security
Stop
Button

Dampening rollers ON
Water form
ON/OFF
ll

Blanket wash up device ON

Water form
ll
ON/OFF

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Service Training Mechanical Roland 700

1-10

Settings, Technical Data

Data Base Documentation Issue 09/01

MAN Roland Druckmaschinen AG - Offenbach
C 95A 6427 39 - 15.10.2003