()

-
2547

1
1.1
1.2
1.3

i
iv
vi
1-1
1-1
1-1
1-2

2
2.1
2.2
2.3
2.4
2.5
2.6
2.7

2-1
2-1
2-4
2-8
2-15
2-25
2-34
2-40

3
3.1
3.2
3.3
3.4
3.5
3.6

3-1
3-1
3-20
3-26
3-28
3-32
3-34

 ()
4

4-1

5
5.1
5.2

5-1
5-1
5-17

6
6.1
6.2
6.3
6.4
6.4.1
6.4.2
6.4.3
.
. /

6-1
6-1
6-2
6-4
6-5
6-6
6-7
6-8


2-1
2-2
2-3
2-3
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-12
3-1
3-2
3-3
3-4
4-1
4-2
6-1

8422.300
8422.400
8422.300
8422.300

29

(Production Process )
-
Cutting Tool
- Cutting Fluid

/
/
/

2-9
2-10
2-11
2-12
2-16
2-17
2-25
2-35
2-41
2-42
2-43
2-44
2-46
3-16
3-17
3-19
3-28
4-1
4-3
6-13


2-1
2-2

2-3
2-4
2-5
2-6
2-7
2-8
2- 9
2-10
2-11
2-12
2-13

2-14

2-15
2-16
2-17
2-18
2-19
2-20
2-21
2-22
3-1
3-2
3-3
3-4

( Bag Filling )

( Cup Filling and Closing )

( Can Filling )
( Can Filling )
( Tube Filler )

INLINE FILLING SYSTEMS

8422.300

8422.400
8422.300
8422.400

straight-line in-line
ROTARY

Neck Support
Neck Rail
Neck Grip
6 - 8

-- 18.9

2-2
2-3
2-3
2-4
2-4
2-6
2-7
2-13
2-14
2-14
2-15
2-16
2-23
2-24
2-28
2-28
2-31
2-32
2-33
2-36
2-37
2-38
3-1
3-2
3-3
3-4

 ()

3-5
3-6
3-7
3-8

3-9

3-10
3-11
3-12
3-13
3-14
3-15
3-16
3-17
3-18
3-19
3-20
3-21
3-22
3-23
3-24
5-1
5-2
5-3
5-4
5-5
5-6

CAD 3 2

Conveyers

3-6
3-7
3-8
3-8
3-9
3-10
3-10
3-11
3-12
3-12
3-13
3-13
3-14
3-14
3-15
3-15
3-20
3-22
3-24
3-25
5-3
5-5
5-5
5-6
5-6
5-7

 ()

5-7
5-8
5-9
5-10
5-11
5-12
5-13
5-14
5-15
5-16
5-17
5-18
5-19

Bill of Material Solid Edge
Microsoft Excel

DW09-SEAL-001

DW09-SEAL-006

Stock card

5-7
5-8
5-9
5-10
5-11
5-12
5-12
5-13
5-13
5-14
5-15
5-16
5-17

(Machinery)
(Machine tool)
(Farming machine)
(Agriculture processing machine)
(Construction machine) (Furniture machine)
(Shoe making machine)
(Packaging machine)


()

2.1

5-8
3 .. 2545 (The Thai Packaging
Association) 1.5-2.4
3

.. 2544 .. 2540

3000
.. 1870
.. 1903

 ..
1800 .. 1912

(Packaging Machinery Manufacturers
Institute PMMI) 100 ( .)
2-1 2-5

2-1 ( Bag Filling )

 2-2 ( Cup Filling and Closing )

2-3 ( Can Filling )

 2-4 ( Can Filling )

2-5 ( Tube Filler )

2.2


(conveyors) (liquid fillers) (cappers)
(labelers)

 2-6

IN LINE

LINE Conveyors
(
Sorting Machine ) Cappers Machine Conveyors
Labeling machine
2-6
1. Jar Sorting Table
2. Conveyor belt
3. Filling machine
4. Lid Fitting Machine
5. Lid Sorting Machine
6. Labeling Machine
7. Jar Collection Table

 2-6

 2-7 INLINE FILLING SYSTEMS

2.3





8422.300

8422.400
8422.300

10
2-1 2-4

 2-1 8422.300
2001

2002

2003 ( Jan - Oct )

No.

No.

No.

Germany

1,022,656,358

40.9829

Germany

693,520,552

29.4551

Japan

542,104,282

24.2868

Japan

307,232,818

12.3123

Italy

367,238,395

15.5973

Germany

496,251,229

22.2326

United States

187,468,443

7.51278

Japan

281,075,618

11.9378

Italy

467,088,514

20.926

Italy

151,535,910

6.07279

United States

199,406,203

8.46916

Taiwan

116,650,503

5.22606

Netherlands

143,373,208

5.74567

Sweden

151,291,062

6.42562

Spain

104,454,844

4.67968

Sweden

86,831,359

3.47976

Taiwan

145,052,550

6.16066

United States

98,576,081

4.41631

United Kingdom

85,929,813

3.44363

United Kingdom

117,231,026

4.97902

United Kingdom

98,527,187

4.41412

France

82,755,790

3.31643

China

101,523,235

4.31188

France

72,079,111

3.22922

Taiwan

78,805,992

3.15814

Spain

56,738,034

2.40977

Sweden

52,237,341

2.3403

10

Australia

72,862,241

2.91995

10

France

40,730,802

1.72991

10

China

46,417,566

2.0796

Orther

275,874246

11.0556

Other

200,691,213

8,5237

Other

137,705,212

6.1693

Grand Total

2,495,326,178

100%

Grand Total

2,354,498,690

100%

Grand Total

2,232,091,870

100%

 2-2 8422.400
2001

2002

2003 ( Jan - Oct )

No.

No.

No.

Japan

579,597,718

29.4147

Japan

432,090,601

28.2502

Japan

462,169,301

34.2694

Italy

499,993,695

25.3748

Italy

335,870,218

21.9593

Italy

319,704,738

23.7058

Germany

176,206,330

8.94251

United States

163,366,378

10.6809

Taiwan

137,835,943

10.2204

Netherlands

161,561,053

8.19926

Germany

157,198,982

10.2777

Germany

93,405,459

6.92592

Taiwan

128,278,513

6.51016

Taiwan

99,228,998

6.48762

Sweden

55,505,840

4.1157

Sweden

81,351,171

4.12859

United Kingdom

72,017,046

4.70849

China

52,416,002

3.88659

United States

72,212,952

3.66482

Spain

45,933,552

3.00315

Netherlands

52,252,800

3.87449

Switzerland

47,414,092

2.40628

China

43,572,762

2.8488

Malaysia

30,927,480

2.29324

Philippines

33,580,187

1.7042

Korea

29,877,846

1.95342

United States

22,743,467

1.68641

10

Spain

31,619,152

1.60468

10

Singapore

28,921,518

1.8909

10

Spain

19,763,170

1.46542

Other

158,619,954

8.0499

Other

121,435,300

7.9395

Other

101,911,418

7.5566

Grand Total

1,970,434,817

100%

Grand Total

1,529,513,201

100%

Grand Total

1,348,635,618

100%

 2-3 8422.300
2001

2002

2003 ( Jan - Oct )

No.

No.

No.

Philippines

32,958,897

15.9767

China

35,039,316

13.8581

Bangladesh

20,866,935

13.2084

Indonesia

24,460,735

11.8573

Philippines

31,576,887

12.4887

Philippines

20,810,154

13.1725

3
4

China
Australia

21,195,710
20,911,064

10.2746
10.1366

3
4

Bangladesh
Singapore

26,239,697
24,534,937

10.3779
9.70364

3
4

United Arab Emirates

Korea

13,828,553
13,301,714

8.75325
8.41977

Vietnam

19,272,106

9.34211

Vietnam

23,587,603

9.32896

Vietnam

12,591,461

7.97019

Bangladesh

16,068,706

7.78927

Malaysia

18,339,489

7.25332

Singapore

10,704,929

6.77605

Germany

7,744,469

3.75411

Indonesia

10,093,583

3.99204

Indonesia

8,371,797

5.29921

Japan

7,381,583

3.5782

Korea

9,810,589

3.88012

Malaysia

8,127,892

5.14482

Malaysia

7,106,262

3.44474

India

9,639,918

3.81261

Myanmar

7,313,422

4.62928

10

India

6,809,249

3.30077

10

Taiwan

6,660,494

2.63424

10

China

6,168,199

3.90437

Other

42,384,152

20.5456

Other

57,320,207

22.6703

Other

35,896,873

22.7221

Grand Total

206,292,933

100%

Grand Total

252,842,720

100%

Grand Total

157,981,929

100%

 2-4 8422.400
2001

2002

2003 ( Jan - Oct )

No.

No.

No.

Japan

150,219,079

33.7424

Japan

132,022,921

40.604

Japan

89,134,652

37.3305

Malaysia

44,034,744

9.89113

Indonesia

26,808,781

8.24512

Netherlands

35,866,434

15.0212

UnitedStates

27,270,582

6.12555

Vietnam

14,364,245

4.41777

Malaysia

22,452,057

9.40315

Indonesia

22,069,634

4.9573

Nigeria

12,698,788

3.90555

Belgium

12,289,969

5.14716

Korea

21,975,024

4.93605

China

11,999,230

3.6904

Australia

9,869,959

4.13364

Vietnam

19,059,436

4.28115

Singapore

11,763,914

3.61803

Indonesia

6,602,513

2.7652

United Kingdom

18,727,426

4.20657

Malaysia

11,480,172

3.53076

United States

5,954,819

2.49394

Germany

18,696,676

4.19967

United States

10,289,190

3.16447

Philippines

5,889,879

2.46674

Singapore

15,685,178

3.52322

Australia

9,848,335

3.02888

Sweden

5,723,340

2.39699

10

China

12,849,950

2.88637

10

Germany

9,119,812

2.80482

10

Germany

5,276,637

2.20991

Other
Grand Total

94,606,517
445,194,246

21.2506

Other

100%

Grand Total

74,751,925 22.9907
325,147,313

100%

Other
Grand Total

39,711,445 16.6316
238,771,704

100%

 2001 2003

3 11,928


400




5 2-8 2-11

8422.300
2001-2003

50
40
30

2001
2002

20

2003

10
0
Japan

Germany

Italy

Taiwan

Spain

2-8 8422.300

8422.400
2001-2003

40
35
30
25
20
15
10
5
0

2001
2002
2003

Japan

Italy

Taiwan

Germany

Sweden

2- 9 8422.400

8422.300
2001 -2003

18
16
14
12
10
8
6
4
2
0

Bangladesh

2001
2002
2003

Philippines

Arab Emirates

Korea

Vietnam

2-10 8422.300

 8422.400
2001-2003

50
40
30
20
10
0

2001
2002
2003
Japan

Netherlands

Malaysia

Belgium

Australia

2-11 8422.400
2.4
/
//
150 90
(filling machinery)
(weighing machine) (filling machine) (sealing and
capping
machine) (labeling
machine)
(printing/coding/marking/stamping machine) (case packing,
cartooning, wraparound, shrink/stretch wrapping machine)
(palletizing system) (conveying systems)
1.

29
2-5 2-12

 2-5

( )

10

29

35
24
10
7
7
3
7
7
100

7%

3%

7%

7%

35%

7%

10%

24%

2-12

 2-6 29

( / )

( )

( )

1. .

8/3 . 5 . . . .
10220

20

16,000,000

2. .

63/59 .2 . 81 . .
. 10160

120

15

13,185,298

3. .

71/27-28 . 14 . . .
. 10270
26/381 . 6 . 3 . . .
10150

NA

18

4,700,000

NA

30

2,900,000

55

39

47,500,000

60

37

65,000,000

4. .

5. .

40/1047-8 .9 . . .
10150

6. . 78/879 .5 2 10150

 2-6 29 ( )

( / )

( )

( )

7. .

102/124/125 . 2
10231

25

80

4,000,000

8. .

59/32 . 11 . . .
. . 74130
156/46 .1 . . .
10210

160

43

70,100,000

150

36

3,500,000

10. .

165/1 . 93 .
10210

150

20

5,000,000

11. .

852 3
10210

30

25

10,000,000

12. . ..

66/25 . 12 . 5 . . .
73210

NA

10

5,000,000

9. .

 2-6 29 ( )

( / )

( )

( )

13. .

939 .6 . . 10540

110

65

32,000,000

14. .

438/5-8 5 . . .
10540

70

40

15,000,000

15. . 219/771-772 12 .

. 74130
16. . 234/4-5 .8 . . 10540

50

35

18,000,000

NA

17

280,000

17. .

487/2-3 .6 . . .
. 10280
98/34 . 11 . 2 . 5
. . . 73210

NA

1,000,000

35

28

10,600,000

1589/218 . .2 . .
. . 10270

36

30

3,000,000

18. . ..

19. .

 2-6 29 ( )

( / )

( )

( )

20. .

98/50 . 11 . 2 . 5
. . . 73210

NA

13

13,800,000

21. .

1/12 . 4 . . . .
. 12150

30

12

2,900,000

22. .

30

20

3,000,000

23. .

13/406 18 . . . .
12130
29 . 6 . . . 24000

60

130

25,000,000

24. .

51/14 1 . - (. 36 ) .
. 24180

100

45

25,572,000

25. .

24/1 . 9 . . . 20140

35

25

18,650,310

 2-6 29 ( )

( / )

( )

( )

26. .

124/318 . . . . 11000

50

15

5,200,000

27. .

296/19 . 9. . . 11000

NA

20

5,000,000

28. .

25/8 26
10400
302 . 10 . .
. . 10130

NA

35

10,000,000

NA

22

9,300,000

29. . .

35 24

2.

2
.
.

.
29

1 - 50

26

51 - 200

200

10%

0%

90%

0 - 50

51 - 200

200

2-13

90
10

.
29

1 - 50

27

51 - 200

200

200
51 - 200

50

27
0

10

15

20

25

30

2-14

2
51 - 200 27
50

10
2 4 4


100 51-100
1 - 50

2-7

2 100 /

1. .
2. .

150
110

4 51 100 /

1. .
2. .

3. .
4. .

100
60
60
55

4 1 50 /

1. .
2. .
3. .
4. .

36
30
25
30

2.5
1.
(filling machine)

1) (dry products)
2) (liquid)
3) // (viscous or paste)
/

2
1) (volumetric filling)
2) (constant level filling)
1) (volumetric filling)
(volumetric filling)
(piston) -
(reciprocating rotating valve)

(time flow filling) 3
1) (rotating metering discs)

2) rotary pumps
+/- 1 cc
3) auger

2) (constant level filling)

(constant level filling)

1) (gravity filling)

2) (vacuum filling)
3) (gravity and vacuum filling)

4) (pressure filling)

PLC ( Programmable Logic
control)

2
1) straight-line in-line
in-line

 2-15 straight-line in-line

2) ROTARY
rotary
(rotating star wheels) (
100 )
2,000

2-16 ROTARY

 (weight filling)

rotary
(tare weight)

2.

2-17
1.
2.
3.
4.
5.

5.1

 6.
7.

8.

5.2

5.3

1.

2.

3.

4.

5.1
- ( )
-
( )
-
( )

5.2
-
( )
-
(CNC)

5.3
-
-
-

6.

7.

8.

2-17


PACKAGING MACHINE PROCESS

INPUT

PROCESS

OUT PUT

2-18





2-19

(Identification of need)

(Concept Design)

(Engineering Design)

(Design Description)

(Design of Production)
2-19
1 : (Identification of need)

2 : (Concept Design)

3 : (Engineering Design)




(Function Analysis) (Strength Analysis)
2


CAD
4 : (Design Description)

 5 : (Design of Production)


2-8 (Production Process )

1. 1. CAD/CAM

2. 1.

2. PLC
3.

4.

5.

/
1. CAD/CAM

1. Metal
Cutting Machine
2.
Bending Machine
3. CNC
Machine Center
4.
Turning Machine
5. Milling
Machine
6.
Grinding Machine
3 . 1. / 1 .
Weiding Machine

2. 2.
Pneumatic , PLC Sensor
3.

1)




2)

3) CAD/CAM

1) Neck Support



PET

2-20 Neck Support

( star wheel )

2) Neck Rail

Neck Rail Neck Support Neck
Rail Wheel
Neck Rail 2-21

2-21 Neck Rail

(
Timing Screw )
2

3) Neck Grip
Neck Grip




2-22


Neck Grip

Neck Grip
Neck Grip

2-22 Neck Grip

3.

10

5.1
10
20 130

5.2 /

3 Filling Machine Packing Machine Processing Machine Equipment
and Machine Parts
- Packing Machine Liquid/Bag/paste/solid Filling Machine
- Processing Machine
- Equipment and Machine Parts
5.3

3 65

/ 10 25 - 150 /
5.4

5.5 R & D
R & D

5.6



2.6

2 Backward
Forward 2
Backward

1)

2545 1.36

(Pig iron) (Sponge iron)
1.3
(Ingot)
(Billet) (Bloom beam) (Slab)




2545
5.2




(Over supply)

2)


2-9 -

1. Turning
2. Milling, Drilling,
Boring
3. Grinding,
Finishing
4. EDM, Wire Cut

2544 ( Baht)

3,874,121,854 122,709,545
2,640,845,132 48,542,751

2545 ( Baht)

5,802,816,464 154,482,391
2,988,459,445 118,280,027

2546 ( Baht)

5,342,683,149 204,595,569
4,565,705,117 126,396,160

3,074,827,686

272,753,734

3,209,280,118

272,753,734

5,090,870,093

765,921,468

1,623,623,113

877,378,349

1,823,464,918 1,235,773,044 2,526,308,779

338,428,300

:
Turning,
Milling, Drilling, Boring, Grinding, Finishing, EDM, Wire Cut

3) Cutting Tool

Cutting Tool
2-10 Cutting Tool

2544 ( Baht)

2545 ( Baht)

2546 ( Baht)

253,189,985

10,459,611

216,479,841

2,424,592

247,157,634

3,118,960

647,324,671

50,187,687

589,901,086

75,994,409

767,878,313

91,921,559

216,842,654

1,303,595

211,844,374

3,355,402

182,079,669

770,970

62,181,396

1,600,611

74,217,587

68,927

70,839,405

7,423,858

164,565,700

375,343,217

212,486,204

202,349,860

212,584,381

290,474,631

3,397,368,591 180,984,600 3,515,349,771 179,830,689 4,137,995,036

217,118,395

:
Cutting Tool

Cutting Tool
2544 2546 Cutting Tool

4) Software
Software
Software
CAD/CAM Software
5)
Inverter
Servomoter PLC

6) Cutting Fluid


2-11 - Cutting Fluid

Cutting
Fluid

2544 ( Baht)

2,351,098,315

181,284,869

2545 ( Baht)

2,415,798,117

233,248,090

2546 ( Baht)

2,509,467,716

350,199,169

:
Cutting Fluid
2544 2546
Cutting Fluid

 Forward

1)





4

- 96,000



200,000 5

- 1 (00) 8
( 2545) 75
3,686,000
- 9

UNIF LIPTON NESTEA OISHI NUBOON TIPCO
PRECO 2
POKKA GREEN TEA

- 2546 60,769,025
13 87
0.0018
( 28,881666 47.53) ( 11,335,374
18.65) (4,177,076 6.87 )

 (2,295,919 3.78) ( 1,522,131

2.50)
- 2546 97,734,750
( 37,395,348 38.26) ( 14,482,190
14.81) ( 14,197,094 14.25) ( 8,694,039
8.90) ( 5,902,322 6.04) (
5,810,432 5.95)
2-12

2544

()
2545

2546

2546
%

85,974,751
10,322,897
75,651,851

102,726,868
9,351,997
93,374871

60,769,025
7,932,061
52,836,964

-40.8
-15.2
-43.4

62,228,407
27,773,123
34,455,284

96,216,006
28,708,102
67,507,904

97,734,750
32,778,716
64,956,034

1.6
14.2
-3.8

:
3
2544 2546

2)



8 370 (
. 2545 )

- 2544 4,671,377
12,881,346 1,696,770,379
2545 62,483,674

18,426,034 2,114,391,709 2546
72,999,137 20,815,850
2,341,676,591
- 2544 69,784,032
893,726 105,352,096
2545 71,908,297 2,514,923
187,458,167 2546
26,927,953 3,729,552
208,661,805
2-13

2544

()
2545

4,671,377
62,483,674

12,881,346
18,426,034
1,696,770,379 2,114,391,709

69,784,032
71,908,297

893,726
2,514,923
105,352,096 187,458,167

2546

2546
%

72,999,137
20,815,850
2,341,676,591

16.83
12.97
10.75

26,927,953
3,729,552
208,661,805

-62.55
48.30
11.31

3.1



1.)
2.)
3.)

1) 6 - 8

3-1 6 - 8

2)

3-2

(index)

1

3) -- 18.9

3-3 -- 18.9
3 (--)
1.
4 4

()

2. 4
(
)
3.

4)

3-4

()

,


//

/ (CAD/CAM)

3-5

1.



3-6


(Identification of need)

(Concept Design)

(Engineering Design)

(Design Description)

(Design of Production)
3-6

1 :
(Identification of need)

3-7

3-8

2 : (Concept Design)

3 : (Engineering Design)

(Function Analysis) (Strength Analysis)
2



CAD

3-9

 3-10 CAD 3 2
4 : (Design Description)

3-11

 5 : (Design of Production)

2.

- (
)
-

( )
-
( )

-
-
-

-
( )
-
( )
-
( CNC Machining Center )

3-12

 3-12
2.1

2.2 Machining (,,,)

, ,
conveyers

3-13

3-14

 3-15 Conveyers
2.3

3-16

 3-17
3.

,,

3-18

 3-19
4.

3-20
5.

1.
3-1 /

- -
3 2
-
2

-
Productivity

- 1

- Soft ware CAD 2

- Soft ware CAD/CAM
Autocad
3
-
Unigraphic
- 2
Autocad

2.
3-2 /

2.1

2.2
Machining
(,,,,
)
-
-
-
-

-
-

3 2
-

-
,
-

-
CNC

CAD/CAM
-
(,,
,) Manual

- 3 -
-
sheet

metaldesign
- stainless steel/AISI 316
-

stainless steel/AISI 316

- -

-
- Manual
-Machining Center
-
Milling Machine
-CNC Turning
Truning Machine
-CNC Milling
(,,,)
Grinding Machine
- Manual
Manual
Milling Machine
Truning Machine
Grinding Machine

 3-2() /

2.3

- PLC
-
- Inverter

Inline Rotary

PLC Inverter

3.
3-3 /

3.1

3.2

-
-

Machine

-
PLC, Inverter, Pneumatic
- -

-
-
,
,
- Notebook

-
, ,
-

3.2

10

1.
10
3-21 122
67 29

()

140

122

120
100

67

80
60

29

40
20
0

3-21
3
,
,

2-3 22

 3
.3
.-.

 3-22

122

1%

17%
33

36%

29

.3

45

.-.

20

40

60

80

100

120

140

46%

()

0.5%

67

17.0%

.3
38.0%

17

15

24

.-.
44.5%

10

20

30

40

()

50

60

70

 3-22 ( )

29

0.0%
6.0%

.3

40.0%
10

.-.

54.0%

10

15

20

()

25

30

2. /

3 Packaging
Machine, Processing Machine, Equipment and Machine Parts
- Packaging Machine (Liquid/bag/paste/ filling machine)
- Processing Machine
- Equipment and Machine Parts
3.

1 9 /
10 10 - 150 /
4.

3
50


3-23

100%

,
50.0%

,
17.5%

,
27.0%

90%
80%
70%
60%
50%

,
82.5%

40%
30%
20%

,
50.0%

,
73.0%

10%
0%

3-23

 3-24

Automatic 65 57
54
Semi Auto Manual
20
Manual

100%

80%

60%

Automatic
65%

40%

20%

Semi
Auto
35.0%

0%

Automatic
57%

Automatic
54%

Semi
Auto
25.0%

Semi
Auto
26.0%

Manual,
18.0%

Manual
20.0%

3-24
5. R & D
R &D

6.

3.3
10 7

1)
:
:

2)
:

order
: Production Plan

3) /
:

4) /
:

:

5)
:
Control PLC

6) /
:

:

7)
:
:
8)
:

3.4
3-4

1.

2.

1.

2.

Machining

3.

4.

(,,,)

product

 3-4 ()

1. (,,,)

2. (,,,
)

3.

1.

CNC Machine
CNC Machine

 3-4 ()

2.
/

3.

4.

1.

2.

OJT (On Job

Training)

3-4 ()

1.

Production Plan
/

2. Order

copy order

1.

Software

Software

2.

1.

Software

3.5




10

4
1 :
(Project Oriented Training )
:
Project Oriented Training

2 :
: 1.
2. Computer File
3.
:


Knowledge Based
3 : 3 simulation

: 3

 4 :
:

:

Cutting data

3.6




1.
1)
:

:
2)
:

3) /
:
/ TQM

/
/
: /
/

4) /
:

5) /
:

6)
: Solid Egde Unigraphic

4
10

5

4-1
4-1

Factory / Company
1
2
3
4
5

9
9

4
9

9
9

9
9

9
1

4




1.

2.
3.

( )

2.

3.

*
*

5.

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*
*

4
5
3
5
5
5
5
5
5
5
5
4
4
5
5
4

2.

1.
PLC

*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*
*

*
*
*
*
*
*
*
*
*
*
*
*

*
*

3.

2.

1.

3.

2.

1.

1.

3.
Carrier Path

2.
Training Road Map

3.

2. Milling
Turning

1.,

1.

2.

1.

2.

1.
1.

2.

1.

3.

2.

1.

10

09

08

07

06

05

04

03

02

01
4-2

4./

 5
5.1

Job To Order








55 /
39 47,500,000

1.

2.

3.

4.
,
,

 9

1.

2.



3.

4.

5.

6.
7.
8.
9.

Lay out

5-1

1.

2.

CNC
4 1 2
1
1. ( Cutting Speed )

2.
1.
2.
3.

 5-2

5-3

 5-4

5-5

5-6

CNC

5-7
3.

Visual Basic
MCAD ( Mechanical CAD )
Microsoft Excel

5-8

MCAD (Mechanical
CAD) Mechanical Desktop, Autodesk Inventor, Solid Edge SolidWorks

Bill of Material Mechanical Desktop

 5-9

Bill of Material Solid Edge

MCAD

 5-10 Bill of Material Solid Edge

MCAD Microsoft
Excel

 5-11 Microsoft Excel

 5-12
DW09-SEAL-001

5-13 DW09-SEAL-001

 2004

5-14
DW09-SEAL-006

5-15 DW09-SEAL-006

5-16

5-17

 Stock card
10

5-18 Stock card


10

5-19
5.2

1.

2.
3.
4.

1.

2.

3.

1.
2.

3.

1.

2.

1.

2.

3.

6.1

.. 2544 .. 2540

2001-2003
3 11,928

400

/
150
90
35
24
2

1.
2.

90 10

6.2

Problem Solving Analysis

1.

2.

:

Job To Order

:
product


TD PRO


(,,,)

3. /

:
/
/

:
/

:


/


4.

:


CNC

:
/

OJT
(On Job Training)
5.

6.

:
/

:
Production Plan /

7.

:
Software

6.3

10 2 4 4

Problem Solving Analysis

TD PRO








CNC

CNC

SME

6.4

6.4.1

(Job To Order)

(module) (specific part)

(standard part)

(Reverse
Engineering) (Design for Manufacturing and Assembly,
DFM/DFA)

6.4.2

6.4.3

(cluster)

1.
156/46 . . 10210
0-2929-4621-9
2.
939 6 . . . 10540
0-2757-5232-4

3.
51/14 1 . -(.36) . . 24180
038-571-164
4.
29 6 . . . 24000
0-2732-0650
5.
78/879 2
(662).8971566 (622)4515626
6.
40/1047-8 . S.K 9 . 10150
0-2451-1822

7. .
852 3 10210
0-2294-4733
8. .
13/401 18 . . . . 12130 0-2254-4900

9. .
1589/218 . .
0 17357616 02-394-2627
10.
. 102/124-125 3
02-5174832. 02-5179673

 /
1. ..

.. .. ..
. E- mail .
2. .

()

<
()

()
()

()

1.
2.
3.
4.
5.
6. /

3. /
1) ..
2) ..
3) ..
4.

..

5. /
6. /
.. % %
7.
/ manual ............ % Semi Automatic .%
Automatic/ %

8. R&D

.
..
...
9.
1) . .% ...%
2) . .% ...%
3) . .% ...%
10. /
.. %
11.

1.

1) .... 1) ..
2) 2) ..

2.

1) .... 1) ..
2) 2) ..

3. /

1) .... 1) ..
2) 2) ..

4. /

1) .... 1) ..
2) 2) ..

5.

1) .... 1) ..
2) 2) ..

6. /

1) .... 1) ..
2) 2) ..

7.

1) .... 1) ..
2) 2) ..

8.

1) .... 1) ..
2) 2) ..

12. /

1.

1) .... 1)
2) 2)

2.

1) .... 1)
2) 2)

3. /

1) .... 1)
2) 2)

4. /

1) .... 1)
2) 2)

5.

1) .... 1)
2) 2)

6. /

1) .... 1)
2) 2)

7.

1) .... 1)
2) 2)

8.

1) .... 1)
2) 2)

13.
.
14. /
.
.
15.
..
..
16.

Thai-German Institute
-

________________________________________ __________________________________ _____________________________ __________________

_______________________________
______________________________________

_______________________________
______________________________________

OJT ______________________________
________________________________________
OFF OJT ___________________________
________________________________________

______________________________
______________________________________

______________________________
______________________________________

________________________________________________

Thai-German Institute
-

______________________________________ ________________________________ _____________________________ __________________

1. Factory Manager
2. Engineer
3. Supervisor
4. Foreman
5. Technician
6. Operator
7. Labour
Expert , Coach

Autonomous working

____________________________________________________

Under contro

Practice

Thai-German Institute
-

________________________________________ __________________________________ _____________________________ __________________

_________________________________

OJT ______ %
OFF JT ______ %
______ %
_______ %
_________________________________

_________________________________

____________________________________________________

 (Plant Analysis)
1 (Bottle neck analysis)

.................................................................................................

 (Plant Analysis)
2 (Frequency problem analysis)

(
)

.................................................................................................

 (Plant Analysis)
3 (Comparative study)

.................................................................................................

 (Plant Analysis)

50/50

4
(Optimization and Appropriate Solution recommendation)

1 2 3

...........................................................................................

(Optimization)

(Appropriation)